Disclosure of utility model
The utility model provides a casting device of a vertical line ductile iron casting mold, and aims to solve the problem that some casting devices in the prior art are inconvenient to take materials from the cast vertical line ductile iron casting mold.
The casting device for the vertical line ductile iron casting mold comprises a placing frame, a lifting mechanism, a rotating mechanism, a hydraulic rod, a placing plate, a material taking mechanism and a material homogenizing mechanism, wherein a placing seat is arranged in the placing frame and used for placing the vertical line ductile iron casting mold, the lifting mechanism is assembled on the placing frame and is provided with a casting system, the casting system is used for performing casting operation on the vertical line ductile iron casting mold, the rotating mechanism is assembled on the placing frame, the hydraulic rod is arranged on the rotating mechanism, the placing plate is fixedly arranged on an output shaft of the hydraulic rod, the material taking mechanism is arranged on the placing plate and used for taking materials from the cast vertical line ductile iron casting mold, and the material homogenizing mechanism is arranged on the placing frame and the placing seat and used for vibrating and homogenizing casting liquid cast in the vertical line ductile iron casting mold.
Preferably, the rotating mechanism comprises a driving motor fixedly arranged on the placing frame, a mounting shaft rotatably arranged on the placing frame and fixedly connected with an output shaft of the driving motor, and a mounting plate fixedly arranged at the top of the mounting shaft and fixedly connected with the bottom of the hydraulic rod.
Preferably, the material taking mechanism comprises a power motor fixedly arranged at the bottom of the placing plate, a placing shaft fixedly arranged on an output shaft of the power motor, two winches fixedly sleeved on the placing shaft, material taking ropes respectively wound on the two winches, and hooks respectively fixedly arranged on the two material taking ropes.
Preferably, the material homogenizing mechanism comprises a plurality of mounting blocks fixedly mounted on the inner wall of the placing frame, a plurality of guide rods fixedly mounted on the mounting blocks and connected with the placing seat in a sliding manner, a plurality of springs sleeved on the guide rods, a servo motor fixedly mounted on the placing frame, and a cam fixedly sleeved on an output shaft of the servo motor, wherein the cam is positioned below the placing seat and is matched with the placing seat.
Preferably, the placing seat is provided with a fixing mechanism for fixing the vertical line ductile iron casting mold placed on the placing seat, the fixing mechanism comprises a double-shaft motor assembled on the placing seat, two screw rods rotatably installed on the placing seat and fixedly connected with two output shafts of the double-shaft motor respectively, and two clamping plates sleeved on the two screw rods in a threaded manner.
Preferably, the placing seat is fixedly provided with a limiting rod, the limiting rod is in sliding connection with the clamping plate, the limiting rod is used for limiting the clamping plate, the placing frame is provided with an annular sliding groove, the bottom of the placing plate is fixedly provided with a plurality of sliding blocks, and the sliding blocks are in sliding connection with the annular sliding groove.
Preferably, the placing plate is provided with a balancing weight, one side of the placing frame is provided with a controller, and the controller is used for performing control operation.
Compared with the related art, the casting device of the vertical line ductile iron casting mold provided by the utility model has the following beneficial effects:
compared with the prior art, the casting device of the vertical line ductile iron casting mold provided by the scheme comprises:
Through rack, elevating system, casting system, slewing mechanism, hydraulic stem, place the board, get material mechanism, homogenizing mechanism and fixed establishment formation vertical line ductile iron casting mold's casting device, the operation is pour to vertical line ductile iron casting mold that can be fine, accomplish at the casting simultaneously, get the material comparatively convenient, lighten the operation burden of operating personnel, also improved the efficiency of casting overall operation simultaneously.
Drawings
FIG. 1 is a schematic diagram of a front view of a casting device of a ductile iron casting mold for vertical lines;
FIG. 2 is a schematic diagram of a cross-sectional front view of a casting device for a ductile iron casting mold for vertical lines according to the present utility model;
FIG. 3 is an enlarged schematic view of the portion A shown in FIG. 2;
FIG. 4 is an enlarged schematic view of the portion B shown in FIG. 2;
fig. 5 is a schematic view of the placement base and lead screw of the present utility model.
The device comprises the following components of a reference numeral 1, a placing frame, 101, a placing seat, 2, a lifting mechanism, 3, a casting system, 4, a rotating mechanism, 401, a driving motor, 402, a mounting shaft, 403, a mounting plate, 5, a hydraulic rod, 6, a placing plate, 7, a material taking mechanism, 701, a power motor, 702, a placing shaft, 703, a winch, 704, a material taking rope, 705, a hook, 8, a material balancing mechanism, 801, a mounting block, 802, a guide rod, 803, a spring, 804, a servo motor, 805, a cam, 9, a fixing mechanism, 901, a double-shaft motor, 902, a screw rod, 903 and a clamping plate.
Detailed Description
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs, the terms used in the description of this application are for the purpose of describing particular embodiments only and are not intended to be limiting of the utility model, and the terms "comprising" and "having" and any variations thereof in the description of this utility model and the claims and the above description of the drawings are intended to cover non-exclusive inclusions. The terms "first," "second," and the like in the description and in the claims or drawings, are used for distinguishing between different objects and not for describing a particular sequential order, and the terms "inner," "outer," "left," "right," and the like are used for convenience in describing the present utility model and simplifying the description, and do not denote or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
The embodiment of the utility model provides a casting device of a vertical line ductile iron casting mold, which is shown in figures 1-5, and comprises a placing frame 1, a lifting mechanism 2 assembled on the placing frame 1, a casting system 3 arranged on the lifting mechanism 2, a rotating mechanism 4 assembled on the placing frame 1, a hydraulic rod 5 arranged on the rotating mechanism 4, a placing plate 6 fixedly arranged on an output shaft of the hydraulic rod 5, a material taking mechanism 7 arranged on the placing plate 6, wherein the material taking mechanism 7 is used for taking materials from the cast vertical line ductile iron casting mold, and a material homogenizing mechanism 8 arranged on the placing frame 1 and the placing frame 101, wherein the material homogenizing mechanism 8 is used for vibrating and homogenizing casting liquid cast in the vertical line ductile iron casting mold.
In this embodiment, place vertical line ductile iron casting mould on placing seat 101, fix vertical line ductile iron casting mould through fixed establishment 9, then drive casting system 3 through elevating system 2 and remove and vertical line ductile iron casting mould is connected, thereby carry out casting operation to vertical line ductile iron casting mould, in the casting, start the vertical line ductile iron casting mould that homogenizing mechanism 8 drove on placing seat 101 through the controller and shake, thereby make the even distribution of casting liquid in vertical line ductile iron casting mould, thereby improve the effect of casting, after the casting is accomplished, drive casting system 3 through elevating system 2 and break away from with vertical line ductile iron casting mould's connection, remove simultaneously to the fixed of mould, then with extracting mechanism 7 to vertical line ductile iron casting mould's top, then be connected extracting mechanism 7 and vertical line ductile iron casting mould, drive vertical line ductile iron casting mould through hydraulic stem 5 and upwards remove certain position, then drive the ductile iron casting mould of vertical line of hanging through elevating system 4 and rotate, thereby accomplish the operation to the ductile iron casting mould of taking out, the material is convenient, alleviate the operation of operation personnel of casting, and the operating efficiency of taking out material has also been improved simultaneously.
In a further preferred embodiment of the present utility model, the rotating mechanism 4 includes a driving motor 401 fixedly installed on the placement frame 1, a mounting shaft 402 rotatably installed on the placement frame 1, and the mounting shaft 402 is fixedly connected with an output shaft of the driving motor 401, and a mounting plate 403 fixedly installed on the top of the mounting shaft 402, and the mounting plate 403 is fixedly connected with the bottom of the hydraulic rod 5.
In this embodiment, when the rotating mechanism 4 is used, the driving motor 401 is started by the controller to drive the installation shaft 402 to rotate, so as to drive the hydraulic rod 5 on the installation plate 403 to rotate, thereby adjusting the use position of the material taking mechanism 7 on the placement plate 6, and further facilitating material taking of the vertical line ductile iron casting mold.
In a further preferred embodiment of the present utility model, the material taking mechanism 7 comprises a power motor 701 fixedly installed at the bottom of the placing plate 6, a placing shaft 702 fixedly installed on an output shaft of the power motor 701, two winches 703 fixedly sleeved on the placing shaft 702, material taking ropes 704 respectively wound on the two winches 703, and hooks 705 respectively fixedly installed on the two material taking ropes 704.
In this embodiment, when using feeding mechanism 7, start power motor 701 through the controller and drive and place capstan winch 703 rotation on the axle 702 to unreel and unreel feeding rope 704, connect the go-between that couple 705 and vertical line ductile iron foundry goods mould set up simultaneously when getting the material, thereby conveniently get vertical line ductile iron foundry goods mould and get the material, it is comparatively convenient to get the material, lightens operating personnel's operation burden, has also improved the efficiency of casting whole operation simultaneously.
In a further preferred embodiment of the present utility model, the material homogenizing mechanism 8 includes a plurality of mounting blocks 801 fixedly mounted on the inner wall of the placement frame 1, a plurality of guide rods 802 fixedly mounted on the plurality of mounting blocks 801, and slidably connected to the placement base 101, a plurality of springs 803 sleeved on the plurality of guide rods 802, a servo motor 804 fixedly mounted on the placement frame 1, and a cam 805 fixedly sleeved on an output shaft of the servo motor 804, wherein the cam 805 is located below the placement base 101, and the cam 805 is adapted to the placement base 101.
In this embodiment, when the material homogenizing mechanism 8 is used, the servo motor 804 is started by the controller to drive the cam 805 to rotate, the cam 805 continuously extrudes the placing seat 101, so that the placing seat 101 moves up and down on the guide rod 802, and the vertical line ductile iron casting mold fixed on the placing seat 101 is vibrated, so that casting liquid is uniformly distributed in the vertical line ductile iron casting mold, and the casting effect is improved.
In a further preferred embodiment of the present utility model, the placing seat 101 is provided with a fixing mechanism 9 for fixing the vertical line ductile iron casting mold placed on the placing seat 101, the fixing mechanism 9 comprises a double-shaft motor 901 assembled on the placing seat 101, two screw rods 902 rotatably installed on the placing seat 101, the two screw rods 902 are respectively and fixedly connected with two output shafts of the double-shaft motor 901, and two clamping plates 903 sleeved on the two screw rods 902 in a threaded manner.
In this embodiment, when the fixing mechanism 9 is used, the controller starts the biaxial motor 901 to drive the two screw rods 902 to rotate, and under the limiting action of the limiting rod on the clamping plates 903, the two screw rods 902 respectively drive the two clamping plates 903 to move relatively, so that the vertical line ductile iron casting mold on the placing seat 101 is clamped and fixed, and further casting operation is conveniently performed on the vertical line ductile iron casting mold.
In a further preferred embodiment of the present utility model, a limiting rod is fixedly mounted on the placement base 101, the limiting rod is slidably connected with the clamping plate 903, the limiting rod is used for limiting the clamping plate 903, an annular chute is formed on the placement frame 1, a plurality of sliding blocks are fixedly mounted on the bottom of the placement plate 6, and the sliding blocks are slidably connected with the annular chute.
In this embodiment, the clamping plate 903 can be limited by the limiting rod, so that the screw rod 902 can stably drive the clamping plate 903 to move, and the stability of the mounting plate 403 in the rotation process can be improved by the annular chute and the sliding block.
In a further preferred embodiment of the present utility model, the placing plate 6 is provided with a balancing weight, and one side of the placing frame 1 is provided with a controller, and the controller is used for performing control operation.
In this embodiment, the balancing weight can keep the placing plate 6 well balanced, and the control operation is convenient to be performed through the controller.
To sum up, compared with the related art, through rack 1, elevating system 2, casting system 3, slewing mechanism 4, hydraulic stem 5, place board 6, feeding mechanism 7, homogenizing mechanism 8 and fixed establishment 9 form vertical line ductile iron casting mold's casting device, can be fine pour the operation to vertical line ductile iron casting mold, accomplish at the casting simultaneously, it is comparatively convenient to get the material, lightens operating personnel's operation burden, has also improved the efficiency of casting whole operation simultaneously.
In the several embodiments provided by the present application, it should be understood that the disclosed apparatus may be implemented in other manners.
The above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the scope of the present utility model. It will be apparent that the described embodiments are merely some, but not all, embodiments of the utility model. Based on these embodiments, all other embodiments that may be obtained by one of ordinary skill in the art without inventive effort are within the scope of the utility model. Although the present utility model has been described in detail with reference to the above embodiments, those skilled in the art may still combine, add or delete features of the embodiments of the present utility model or make other adjustments according to circumstances without any conflict, so as to obtain different technical solutions without substantially departing from the spirit of the present utility model, which also falls within the scope of the present utility model.