CN222491753U - Full-automatic block breaking device for blade core material contour plate - Google Patents
Full-automatic block breaking device for blade core material contour plate Download PDFInfo
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- CN222491753U CN222491753U CN202420906267.6U CN202420906267U CN222491753U CN 222491753 U CN222491753 U CN 222491753U CN 202420906267 U CN202420906267 U CN 202420906267U CN 222491753 U CN222491753 U CN 222491753U
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- 239000011162 core material Substances 0.000 title claims abstract description 65
- 238000005520 cutting process Methods 0.000 claims abstract description 27
- 230000000903 blocking effect Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000007306 turnover Effects 0.000 description 12
- 238000010586 diagram Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
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Abstract
The utility model discloses a full-automatic block breaking device for a blade core material profile plate, which comprises a rotating assembly, a turning assembly, a block cutting device and a block breaking assembly, wherein the rotating assembly is used for rotating the core material profile plate by 90 degrees, the turning assembly is used for turning the core material profile plate, the rotating assembly and the turning assembly are respectively arranged at two ends of the block cutting device, the block breaking assembly is arranged above a conveying section of the block cutting device by a lifting assembly, the block breaking assembly comprises a pair of side plates, an arc-shaped guide top plate and a conveying roller shaft, a guide sleeve is arranged on a rack of the block cutting device, guide posts are arranged at two ends of the side plates and are in sliding connection with the guide sleeve, bottoms of the guide posts at two ends are connected through a cross beam, the cross beam is driven by the lifting assembly, a plurality of conveying roller shafts are arranged on the side plates, two ends of the conveying roller shafts are arranged into an arch structure, the two ends of the conveying roller shafts are in rotary connection with the side plates at two sides, and the tops of the side plates are connected through the arc-shaped guide top plate. The utility model improves the automation level of the blade core material production line.
Description
Technical Field
The utility model relates to the technical field of production of blade core materials, in particular to a full-automatic breaking device for a blade core material contour plate.
Background
Wind power generation is a clean renewable energy source, and has been rapidly developed in China for several years. The component blades in the wind driven generator are various in form, the blade core material profile plate is one of important components of the wind driven generator blades, the length and the weight of the blade core material profile plate are continuously increased along with the current wind driven generator blades which are longer and longer, and meanwhile, the blade core material profile plate needs to be cut into pieces and broken into pieces when being used.
The existing breaking process adopts manual breaking, and because the adhered core blocks are manually broken one by one, the time and the labor are consumed, the efficiency is lower, and the force applied by the manual breaking of the core blocks is uneven, so that the adhered core blocks are not neat in appearance and lower in quality after being broken.
Disclosure of utility model
In order to solve the problems, the utility model provides a full-automatic breaking device for a blade core material contour plate, which improves the processing efficiency of the blade core material contour plate.
The technical scheme includes that the full-automatic block breaking device for the core material profile plate of the blade comprises a rotating assembly, a turning assembly, a block cutting device and a block breaking assembly, wherein the rotating assembly is used for rotating the core material profile plate by 90 degrees;
the conveying section of the dicing equipment is provided with a breaking-off component;
The breaking assembly is arranged above the conveying section of the dicing equipment by the lifting assembly;
The block breaking assembly comprises a pair of side plates, an arc-shaped guide top plate and conveying roll shafts, wherein a guide sleeve is arranged on a frame of the block cutting equipment, guide posts are arranged at two ends of the side plates, the guide posts are in sliding connection with the guide sleeve, the bottoms of the guide posts at the two ends are connected through a cross beam, the cross beam is driven by a lifting assembly, a plurality of conveying roll shafts are arranged on the side plates, the conveying roll shafts are arranged into an arch-shaped structure, two ends of each conveying roll shaft are in rotary connection with the side plates at two sides, and the tops of the side plates are connected through the arc-shaped guide top plate.
The device further comprises a position correcting assembly, wherein the position correcting assembly comprises a first baffle (51) and a second baffle (52) which are respectively arranged on two sides of the frame, a moving plate (53) is arranged in each of the first baffle (51) and the second baffle (52) in a sliding mode, the first baffle (51) is fixed on the frame, the second baffle (52) is fixed on a pushing cylinder (54), and the pushing cylinder (54) is fixed on the frame.
Further, the correcting component also comprises a resetting component for controlling the resetting of the movable plate, and the resetting component is arranged on a telescopic cylinder (55) in the advancing direction of the movable plate.
The rotary assembly comprises a workbench surface, a 90-degree rotary cylinder, a supporting plate, a jacking cylinder and a supporting seat, wherein the workbench surface is arranged on the supporting plate and is rotationally connected with the supporting plate through the 90-degree rotary cylinder, and the supporting plate is installed on the supporting seat through the jacking cylinder.
The turnover assembly comprises a base, a support, a turnover assembly and a rotary platform, wherein the base is provided with a movable seat, the movable seat is rotationally connected with the base through the rotary platform, and the turnover assembly is arranged on the movable seat through the support.
Further, the turnover assembly comprises a rotating shaft and round end plates fixedly arranged at two ends of the rotating shaft, a plurality of slots are formed in the round end plates at equal intervals, and the rotating shaft is driven by a driving mechanism.
Further, the side wall of the slot is provided with a plurality of rollers.
Further, a groove is formed in the workbench surface, a conveying roller is arranged in the groove, the conveying roller is arranged on a lifting plate, and the lifting plate is arranged in the groove through a lifting cylinder.
The beneficial effects of the utility model are as follows:
The utility model has simple structure, is convenient for cutting and breaking the contour plate of the blade core material, realizes automatic rotation and turning, improves the automation level of the production line of the blade core material, improves the processing efficiency of the contour plate of the blade core material, and saves labor.
Drawings
The utility model is further described below with reference to the drawings and examples.
Fig. 1 is a schematic structural diagram of embodiment 1.
Fig. 2 is a schematic diagram of a breaking assembly.
Fig. 3 is a schematic view of a rotating assembly.
Fig. 4 is a schematic diagram of a flip-up assembly.
Fig. 5 is a schematic diagram of example 2.
Detailed Description
The technical scheme of the present utility model will be clearly and completely described in the following detailed description.
Example 1
Referring to fig. 1 to 4, the full-automatic block breaking device for the blade core material contour plate comprises a rotating assembly 1, a turning assembly 2, a block cutting device 3 and a block breaking assembly 4.
The rotary component 1 is used for rotating the core material contour plate by 90 degrees, the turn-over component 2 is used for turning over the core material contour plate, and the rotary component 1 and the turn-over component 2 are respectively arranged at two ends of the dicing equipment 3;
The dicing apparatus 3 of this embodiment is of the prior art, and includes a cutting area in the middle and conveying areas at both ends of the cutting area, and the conveying areas are roller-type conveying.
The conveying sections at two sides of the dicing equipment 3 are provided with the breaking-off components 4, and the breaking-off components 4 are arranged above the conveying sections of the dicing equipment by the lifting components;
The breaking assembly 4 comprises a pair of side plates 41, an arc-shaped guide top plate 42 and a conveying roller shaft 43, wherein a guide sleeve 44 is arranged on the inner side of a frame of the dicing device 3, the side plates 41 are positioned on the inner side of the frame of the dicing device 3, guide posts 45 are arranged at two ends of the side plates 41 and are in sliding connection with the guide sleeve 44, bottoms of the guide posts at two ends are connected through a cross beam 46, the cross beam is driven by a lifting assembly, a plurality of conveying roller shafts 43 are arranged on the side plates 41, the conveying roller shafts 43 are arranged to form an arch-shaped structure, two ends of the conveying roller shafts 43 are in rotary connection with the side plates 41 at two sides, and tops of the side plates 41 are connected through the arc-shaped guide top plate 42.
Extension sections 47 are provided at both ends of the side plate 41, and one conveying roller shaft 43 is provided on the extension sections.
The rotary assembly 1 of the embodiment comprises a workbench surface 11, a 90-degree rotary cylinder 12, a supporting plate 13, a jacking cylinder 14 and a supporting seat 15, wherein the workbench surface 11 is arranged on the supporting plate 13, the workbench surface 11 is in rotary connection with the supporting plate 13 through the 90-degree rotary cylinder 12, and the supporting plate 13 is arranged on the supporting seat 15 through the jacking cylinder 14.
The length and width of the table top 11 are smaller than the length and width of the blade core profile plate.
After the longitudinal cutting grooves are cut in the blade core material profile plate, the blade core material profile plate enters the breaking-off block assembly 4 for processing, then is conveyed to the rotating assembly 1, the blade core material profile plate is located in the middle of the working table surface 11, the jacking cylinder 14 works, the working table surface 11 is jacked up by the jacking cylinder 14, the 90-degree rotating cylinder 12 works, the working table surface 11 is driven to rotate by 90 degrees, the blade core material profile plate on the working table surface 11 rotates by 90 degrees, the jacking cylinder 14 descends, the conveying assembly reversely conveys, the breaking-off block assembly 4 is jacked up by the lifting assembly, and the blade core material profile plate is conveyed to the cutting area again for processing the transverse cutting grooves on the blade core material profile plate. After processing, the other end of the block breaking assembly 4 is broken off.
The turnover assembly 2 of the embodiment comprises a base 21, a support column 22, a turnover assembly 23 and a rotary platform 24, wherein a movable seat 25 is arranged on the base 21, the movable seat 25 is rotatably connected with the base 21 through the rotary platform 24, and the turnover assembly 23 is arranged on the movable seat 25 through the support column 22.
The turnover assembly 23 comprises a rotating shaft 231 and round end plates 232 fixedly arranged at two ends of the rotating shaft, a plurality of slots 233 are arranged on the round end plates 232 at equal intervals, and the rotating shaft 231 is driven by a driving motor. The top of the post 22 is provided with a sleeve, the shaft 231 passes through the shaft sleeve is rotationally connected with the shaft sleeve.
After one side of the blade core material contour plate is diced, the blade core material contour plate is conveyed to the turnover assembly, the blade core material contour plate is turned over, the slot of the turnover assembly is positioned at the end part of the conveying assembly, the plate is conveyed into the slot by the conveying belt, the rotating shaft rotates, the slot rotates upwards, meanwhile, the rotating platform 24 rotates, the rotating platform 24 also rotates 180 degrees after the slot rotates, one end of the turned blade core material contour plate falls on the conveying belt and is conveyed back, the other side of the blade core material contour plate is cut, and the dicing is performed.
In this embodiment, the side wall of the slot 233 is provided with a plurality of rollers, so that friction between the board and the slot is reduced, and the conveying is facilitated.
The specific flow of the embodiment is that the blade core material contour plate is conveyed to the cutting assembly from one end of the cutting assembly by the conveying assembly, a longitudinal cutting groove is cut on one surface of the blade core material contour plate, the blade core material contour plate is conveyed to the other end of the cutting assembly by the conveying assembly after being cut, the rotating assembly 1 is arranged at the other end of the cutting assembly, the conveying assembly conveys the blade core material contour plate to the rotating assembly 1, the rotating assembly 1 rotates the blade core material contour plate by 90 degrees, the conveying assembly reversely conveys the blade core material contour plate on the rotating assembly 1 to the cutting assembly again, the transverse cutting groove is cut, the conveying assembly continues to convey the blade core material contour plate to the turning assembly 23, after turning over, the conveying assembly reversely conveys the blade core material contour plate again, and the cutting process is carried out on the other surface of the blade core material contour plate.
Example 2
As shown in fig. 5, the embodiment further comprises a position correcting assembly, wherein the position correcting assembly comprises a first baffle plate 51 and a second baffle plate 52 which are respectively arranged at two sides of the frame, wherein a moving plate 53 is arranged in each of the first baffle plate 51 and the second baffle plate 52 in a sliding manner, the first baffle plate 51 is fixed on the frame, the second baffle plate 52 is fixed on a pushing cylinder 54, and the pushing cylinder 54 is fixed on the frame;
According to the embodiment, through setting of the correction assembly, when the dicing equipment is used for cutting, the core material is positioned and fixed, the photoelectric detection mechanism detects that the core material enters the cutting area, the pushing cylinder 54 is operated to drive the second baffle plate to move transversely and close to the first baffle plate to limit the core material, the movable plates on two sides of the core material clamp the core material so as not to influence the core material to move synchronously, after the core material is cut, the pushing cylinder 54 is retracted to drive the second baffle plate to move, the core material is loosened, the core material is conveyed by the conveying assembly to move forward continuously, after the core material is turned over, the core material is conveyed from the other side, the movable seat is moved to the other end from one end of the cutting assembly at the moment, and the correction assembly works normally.
Example 3
On the basis of embodiment 2, the correction assembly of this embodiment further includes a reset assembly for controlling the reset of the moving plate. The reset component of this embodiment is for being used for promoting the flexible cylinder of fly leaf, and the seat resets of being convenient for, and flexible cylinder is fixed in frame one end.
The foregoing description of the preferred embodiments of the present utility model is not intended to limit the utility model, and those skilled in the art may make various modifications and equivalents within the spirit and scope of the utility model, and such modifications and equivalents should also be considered as falling within the scope of the technical solution of the present utility model.
Claims (7)
1. A full-automatic block breaking device for a blade core material profile plate is characterized by comprising a rotating assembly (1), a turning assembly (2), a block cutting device (3) and a block breaking assembly (4), wherein the rotating assembly (1) is used for rotating the core material profile plate by 90 degrees, the turning assembly (2) is used for turning the core material profile plate, and the rotating assembly (1) and the turning assembly (2) are respectively arranged at two ends of the block cutting device (3);
The breaking assembly (4) is arranged above the conveying section of the dicing equipment by the lifting assembly;
The block breaking assembly (4) comprises a pair of side plates (41), an arc-shaped guide top plate (42) and a conveying roller shaft (43), guide sleeves (44) are arranged on a frame of the block cutting equipment (3), guide columns (45) are arranged at two ends of the side plates (41), the guide columns are in sliding connection with the guide sleeves (44), the bottoms of the guide columns at the two ends are connected through a cross beam (46), the cross beam is driven by a lifting assembly, a plurality of conveying roller shafts (43) are arranged on the side plates (41), the conveying roller shafts (43) are arranged to form an arch-shaped structure, two ends of the conveying roller shafts (43) are in rotary connection with the side plates (41) at two sides, and the tops of the side plates (41) are connected through the arc-shaped guide top plate (42).
2. The full-automatic blocking device for the blade core material contour plates is characterized by further comprising a position correcting assembly, wherein the position correcting assembly comprises a first baffle plate (51) and a second baffle plate (52) which are respectively arranged on two sides of a frame, a moving plate (53) is arranged in each of the first baffle plate (51) and the second baffle plate (52) in a sliding mode, the first baffle plate (51) is fixed on the frame, the second baffle plate (52) is fixed on a pushing cylinder (54), and the pushing cylinder (54) is fixed on the frame.
3. The full-automatic blocking device for the profile plate of the blade core material according to claim 2, wherein the correcting assembly further comprises a resetting assembly for controlling the resetting of the moving plate, and the resetting assembly is arranged on a telescopic cylinder (55) in the advancing direction of the moving plate.
4. The full-automatic breaking device for the blade core material contour plates is characterized in that the rotating assembly (1) comprises a working table surface (11), a 90-degree rotating cylinder (12), a supporting plate (13), a jacking cylinder (14) and a supporting seat (15), the working table surface (11) is arranged on the supporting plate (13), the working table surface (11) is rotationally connected with the supporting plate (13) through the 90-degree rotating cylinder (12), and the supporting plate (13) is installed on the supporting seat (15) through the jacking cylinder (14).
5. The full-automatic block breaking device for the blade core material profile plate is characterized in that the turning assembly (2) comprises a base (21), a support column (22), a turning assembly (23) and a rotating platform (24), wherein a movable seat (25) is arranged on the base (21), the movable seat (25) is rotationally connected with the base (21) through the rotating platform (24), and the turning assembly (23) is arranged on the movable seat (25) through the support column (22).
6. The full-automatic breaking device for the profile plate of the blade core material according to claim 5, wherein the turning assembly (23) comprises a rotating shaft (231) and round end plates (232) fixedly arranged at two ends of the rotating shaft, a plurality of slots (233) are formed in the round end plates (232) at equal intervals, and the rotating shaft (231) is driven by a driving mechanism.
7. The full-automatic blade core contour plate breaking device as claimed in claim 6, wherein a plurality of rollers are arranged on the side wall of the slot (233).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420906267.6U CN222491753U (en) | 2024-04-28 | 2024-04-28 | Full-automatic block breaking device for blade core material contour plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420906267.6U CN222491753U (en) | 2024-04-28 | 2024-04-28 | Full-automatic block breaking device for blade core material contour plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222491753U true CN222491753U (en) | 2025-02-18 |
Family
ID=94562487
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420906267.6U Active CN222491753U (en) | 2024-04-28 | 2024-04-28 | Full-automatic block breaking device for blade core material contour plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222491753U (en) |
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2024
- 2024-04-28 CN CN202420906267.6U patent/CN222491753U/en active Active
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