CN222475213U - Wafer blank feeding device for shock absorber dust cover production line - Google Patents
Wafer blank feeding device for shock absorber dust cover production line Download PDFInfo
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- CN222475213U CN222475213U CN202421208104.7U CN202421208104U CN222475213U CN 222475213 U CN222475213 U CN 222475213U CN 202421208104 U CN202421208104 U CN 202421208104U CN 222475213 U CN222475213 U CN 222475213U
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- guide rail
- shock absorber
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Abstract
本实用新型公开了一种减振器防尘盖产线用的圆片胚料上料装置，包括机座、上料组件和排列组件；机座上设有物料槽；上料组件包括机架、传送带、电机和挡板；传送带上设有支撑杆；排列组件包括排列导轨和翻转部件和推送部件；排列导轨上设有排列槽；排列导轨的端部设有阻挡条；翻转部件设于支撑台上，能够将被阻挡条阻挡住的物料圆片翻转到支撑台上；推送部件设于支撑台上，能够将翻转后的物料圆片推送到指定位置，用于后续生产加工。本实用新型的减振器防尘盖产线用的圆片胚料上料装置具有自动上料并排列整齐的功能，用于生产减振器防尘盖的自动化产线中，能够解放劳动力，提高生产效率；且降低了事故和工伤的发生概率。
The utility model discloses a wafer blank feeding device for a shock absorber dust cover production line, comprising a machine base, a feeding assembly and an arrangement assembly; the machine base is provided with a material trough; the feeding assembly comprises a frame, a conveyor belt, a motor and a baffle; the conveyor belt is provided with a support rod; the arrangement assembly comprises an arrangement guide rail, a flipping component and a pushing component; the arrangement guide rail is provided with an arrangement trough; a blocking bar is provided at the end of the arrangement guide rail; the flipping component is arranged on the support table, and can flip the material wafer blocked by the blocking bar onto the support table; the pushing component is arranged on the support table, and can push the flipped material wafer to a designated position for subsequent production and processing. The wafer blank feeding device for a shock absorber dust cover production line of the utility model has the function of automatic feeding and neat arrangement, and is used in the automated production line for producing shock absorber dust covers, which can liberate labor, improve production efficiency, and reduce the probability of accidents and work-related injuries.
Description
Technical Field
The utility model relates to a feeding machine for an automatic production line, in particular to a wafer blank feeding device for a shock absorber dust cover production line.
Background
Shock absorbers are an essential component in automobiles that have a critical impact on the comfort of the automobile. The dust cover of the shock absorber is a protection part for preventing road dust, splashed mud and the like from entering the shock absorber to cause damage to related parts, and has an important influence on the reliability of the shock absorber. With the increase of automobile yield, the demand of the dust cover of the shock absorber is also increasing year by year, and manufacturers of the dust cover face the pressure of insufficient productivity, so that the production efficiency needs to be improved.
In the prior art, the dust cover of the shock absorber is manufactured by a wafer blank through two stamping processes. During production and manufacture, the wafer blanks are usually fed manually, clamped by pliers tools and placed in a die of stamping equipment, but the mode has high labor intensity, low production efficiency and possibility of industrial injury accidents. Therefore, it is necessary to develop a dedicated automatic feeding device for the disc blank feeding process during the production of the damper dust cover, so as to reduce the labor intensity of workers, improve the production efficiency and improve the production safety.
Disclosure of utility model
Aiming at the defects of the prior art, the application provides a wafer blank feeding device for a shock absorber dust cover production line. The wafer blank feeding device for the shock absorber dust cover production line has the functions of automatic feeding and tidy arrangement, is used in an automatic production line for producing the shock absorber dust cover, can liberate labor force, improves production efficiency, and reduces the occurrence probability of accidents and industrial injuries.
The technical scheme of the application is as follows:
The disc blank feeding device for the shock absorber dust cover production line comprises a machine base, a feeding assembly and an arrangement assembly, wherein a material groove is formed in the machine base and used for holding material discs, the feeding assembly is arranged on the machine base and is obliquely upwards arranged relative to a horizontal plane, the feeding assembly comprises a machine frame, a conveying belt, a motor and a baffle, the machine frame is connected with the machine base, the conveying belt is arranged on the machine frame and driven by the motor, a through hole is formed in the bottom of the material groove, the material discs can fall on the conveying belt through the through hole, a supporting rod which is uniformly distributed is arranged on the conveying belt, the thickness of the supporting rod is larger than that of the material discs, the supporting rod is used for supporting the material discs and drives the material discs to move upwards along with the conveying belt, the baffle is arranged on the machine frame and is located above the conveying belt, the supporting rod is obliquely downwards arranged towards the direction of the baffle, the thickness of the baffle is consistent with that of the material discs in the conveying process, redundant material discs on the supporting rod automatically fall back into the material groove, the arrangement assembly comprises an arrangement guide rail and a turnover part, the material disc is arranged on the end of the guide rail and a blocking part, the material disc is arranged on the end of the guide rail and is arranged in a position, the end of the guide rail is arranged in a position where the material blocking part is arranged in a position, and the end of the material blocking part is arranged in a position opposite to be arranged, the pushing component is arranged on the supporting table and can push the turned material wafer to a designated position for subsequent production and processing.
Compared with the prior art, the wafer blank feeding device for the shock absorber dust cover production line can enable material wafers to move upwards along a conveyor belt through the obliquely arranged conveyor belt, the obliquely arranged supporting rods are matched with the baffle plates, the thickness of the baffle plates is identical to that of the material wafers, the material wafers can be abutted against the baffle plates under the action of gravity, the redundant material wafers automatically fall back into a material tank, and the material wafers are automatically conveyed to a designated position through the arrangement guide rail, the overturning part and the pushing part for subsequent production and processing, so that the function of automatic feeding and arrangement are achieved, and the device is used in an automatic production line for producing the shock absorber dust cover, can reduce labor intensity of workers, improve production efficiency and improve production safety.
In the wafer blank feeding device for the shock absorber dust cover production line, the intercepting part is arranged at the position, close to the bottom, of the arrangement guide rail and can intercept the material wafers on the arrangement guide rail, and the intercepting part comprises a mounting bracket connected with the arrangement guide rail, a driving cylinder arranged on the mounting bracket and an intercepting strip arranged at the head of the driving cylinder. By adopting the structure, the intercepting component is arranged, so that the material wafers can be intercepted, and after the overturning component overturns, the interception is released for a certain time, so that the material wafers individually reach the bottom of the arrangement guide rail. Furthermore, the mounting bracket is provided with an A detection camera. The A detection camera is arranged, so that the interception component can be controlled to intercept when the material wafer is detected, and the scheme is more reasonable compared with the mode of setting time.
In the wafer blank feeding device for the shock absorber dust cover production line, the arrangement guide rail is provided with the B detection cameras. And when the B detection camera detects that the material wafer continuously exists, the conveyor belt pauses to work, so that energy is saved, and the production cost of enterprises is reduced.
In the wafer blank feeding device for the shock absorber dust cover production line, an opening structure is arranged at one end of the arrangement guide rail, which is close to the baffle plate. By adopting the structure, the opening structure is arranged on the arrangement guide rail, so that the material wafer is guided, and the material wafer is convenient to enter the arrangement guide rail.
In the wafer blank feeding device for the shock absorber dust cover production line, the lower part of the material groove is in a conical structure. By adopting the structure, the material wafer is guided to fall on the conveyor belt.
In the wafer blank feeding device for the shock absorber dust cover production line, the overturning part and the pushing part are driven by the air cylinder. By adopting the structure, the cylinder has the characteristics of quick response and high accuracy.
Drawings
FIG. 1 is a schematic diagram of a wafer blank feeding device for a damper dust cap production line of the present application in operation;
FIG. 2 is a schematic view of the back structure of FIG. 1;
FIG. 3 is a schematic view of a portion of the structure of FIG. 1;
FIG. 4 is a schematic view of the arrangement of components of the present application;
Fig. 5 is a schematic view of a part of the structure of fig. 4.
The drawing comprises a 1-machine seat, a 11-material tank, a 2-feeding assembly, a 21-machine frame, a 22-conveyor belt, a 221-supporting rod, a 23-motor, a 24-baffle, a 3-arrangement assembly, a 31-arrangement guide rail, a 311-arrangement groove, a 32-overturning part, a 33-pushing part, a 34-intercepting part, a 341-mounting bracket, a 342-driving cylinder, a 343-intercepting strip, a 4-wafer, a 5-connecting piece, a 6-supporting table, a 7-blocking strip, an 8-A detection camera and a 9-B detection camera.
Detailed Description
The application is further illustrated by the following figures and examples, which are not intended to be limiting.
Examples (see fig. 1-5):
The wafer blank feeding device for the shock absorber dust cover production line comprises a machine base 1, a feeding assembly 2 and an arrangement assembly 3; the machine base 1 is provided with a material groove 11 for placing a material wafer 4; the feeding component 2 is arranged on the machine base 1 and is obliquely upwards arranged relative to the horizontal plane, the feeding component 2 comprises a machine frame 21, a conveyor belt 22, a motor 23 and a baffle 24, the machine frame 21 is connected with the machine base 1, the conveyor belt 22 is arranged on the machine frame 21 and is driven by the motor 23, a through hole is arranged at the bottom of the material groove 11, the material wafer 4 can fall on the conveyor belt 22 through the through hole, uniformly distributed supporting rods 221 are arranged on the conveyor belt 22, the thickness of the supporting rods 221 is larger than that of the material wafer 4, the supporting rods 221 are used for supporting the material wafer 4 and drive the material wafer 4 to move upwards along with the conveyor belt 22, the baffle 24 is arranged on the machine frame 21 and is positioned above the conveyor belt 22, the supporting rods 221 are obliquely downwards arranged towards the direction of the baffle 24, so that the material wafer 4 is abutted against the baffle 24 in the conveying process, the thickness of the baffle 24 is consistent with that the thickness of the material wafer 4, the redundant material wafer 4 on the supporting rods can automatically fall back into the material groove 11, the arranging component 3 comprises an arranging guide rail 32 and a turnover part 31, a supporting rod 31 and a baffle plate 31 are arranged on the machine frame 6, the other end part 31 is arranged on the end part 31 is connected with the supporting the guide rail 6, the baffle 31 is arranged on the end part 31, the end part is arranged on the end part 31 is arranged on the end part of the guide rail 6 and is arranged on the baffle 6, and is arranged on the end part 31, and is arranged on the end part 31, the overturning part 32 is arranged at the end part of the arrangement guide rail 31, can overturn the material wafer 4 blocked by the blocking strip 7 onto the supporting table 6 and change the material wafer 4 into a horizontal state from a vertical state, and the pushing part 33 is arranged on the supporting table 6, and can push the overturned material wafer 4 to a specified position for subsequent production and processing.
In this embodiment, an interception member 34 is disposed on the arrangement rail 31 near the bottom, where the interception member 34 can intercept the material wafer 4 on the arrangement rail 31, the interception member 34 includes a mounting bracket 341 connected to the arrangement rail 31, a driving cylinder 342 disposed on the mounting bracket 341, and an interception bar 343 disposed on the head of the driving cylinder 342, and an a detection camera 8 is disposed on the mounting bracket 341.
In this embodiment, the arrangement rail 31 is provided with a B detection camera 9. And the B detection camera 9 is arranged, when the B detection camera 9 detects that the material wafer 4 continuously exists, the conveyor belt 22 pauses working, so that energy is saved, and the production cost of enterprises is reduced.
In this embodiment, an opening structure is disposed at an end of the arrangement rail 31 near the baffle 24. An opening structure is arranged on the arrangement guide rail 31, so that the material wafer 4 is guided, and the material wafer 4 can enter the arrangement guide rail 31 conveniently.
In this embodiment, the lower portion of the material tank 11 has a tapered structure. This structure can guide the material disk 4 so that the material disk 4 can drop on the conveyor belt 22.
In this embodiment, the reversing element 32 and the pushing element 33 are both driven by a cylinder. The cylinder has the characteristics of quick response and high accuracy.
When the wafer blank feeding device for the shock absorber dust cover production line is used, the following steps are adopted for automatic feeding:
① The motor 23 drives the conveyor belt 22 to move, and the supporting rods 221 on the conveyor belt 22 drive the material wafers 4 in the material flow groove 11 to move upwards;
② The material wafer 4 reaching the top of the baffle 24 automatically enters the arrangement guide rail 31;
③ The material wafer 4 passes through the B detection camera 9 and reaches the interception component 34 (when the first material wafer 4 passes through the B detection camera 8 and the A detection camera 8 detects the first material wafer 4, the interception bar 343 descends to block the subsequent material wafer 4) and abuts against the interception bar 343 (along with continuous transportation of the conveying belt 22, the subsequent material wafer 4 abuts against the previous material wafer 4, and when the B detection camera 9 detects that the material wafer 4 continuously exists, the conveying belt 22 is suspended to avoid excessive stacking of the material wafer 4);
④ After the interception component 34 receives the signal of the turnover component 32, the interception bar 343 is lifted to allow the material wafer 4 to pass through;
⑤ When the detection camera 8 detects the material wafer 4, the interception bar 343 descends to block the subsequent material wafer 4;
⑥ The material wafer 4 reaches the bottom end of the arrangement guide rail 31 and is blocked by the blocking strip 7;
⑦ After receiving the overturning instruction, the overturning component 32 overturns the material wafer 4 blocked by the blocking strip 7 to the supporting table 6 and sends a signal to the interception component 34 (see step 4);
⑧ The pushing component 33 pushes the turned material wafer 4 to a designated position for subsequent production and processing, and after the external manipulator takes the material wafer 4 away, a command is sent to the turning component 32 (see step 7).
The above general description of the utility model and the description of specific embodiments thereof in relation to the present utility model should not be construed as limiting the scope of the utility model. Those skilled in the art can add, subtract or combine the features disclosed in the foregoing general description and/or the detailed description (including examples) to form other technical solutions within the scope of the utility model without departing from the disclosure of the utility model.
Claims (7)
1. The wafer blank feeding device for the shock absorber dust cover production line is characterized by comprising a base (1), a feeding assembly (2) and an arrangement assembly (3), wherein a material groove (11) is arranged on the base (1) and is used for placing a material wafer (4);
The feeding assembly (2) is arranged on the machine base (1) and obliquely upwards inclines relative to the horizontal plane, the feeding assembly (2) comprises a machine frame (21), a conveying belt (22), a motor (23) and a baffle plate (24), the machine frame (21) is connected with the machine base (1), the conveying belt (22) is arranged on the machine frame (21) and driven by the motor (23), through holes are formed in the bottom of the material groove (11), the material wafers (4) can fall on the conveying belt (22) through the through holes, uniformly distributed supporting rods (221) are arranged on the conveying belt (22), the thickness of the supporting rods (221) is larger than that of the material wafers (4), the supporting rods (221) are used for supporting the material wafers (4) and driving the material wafers (4) to move upwards along with the conveying belt (22), the baffle plate (24) is arranged on the machine frame (21) and located above the conveying belt (22), the supporting rods (221) obliquely downwards incline towards the baffle plate (24) so that the thickness of the material wafers (24) is consistent with the thickness of the material wafers (24), the redundant material wafer (4) on the supporting rod (221) automatically drops back into the material groove (11);
The arranging assembly (3) comprises an arranging guide rail (31), a turnover part (32) and a pushing part (33), wherein the arranging guide rail (31) is connected with the rack (21) through a connecting piece (5) and is obliquely arranged downwards, an arranging groove (311) is formed in the arranging guide rail (31) and is used for placing a material wafer (4), one end of the arranging guide rail (31) is located at the top end of the baffle plate (24), the other end of the arranging guide rail is located on the supporting table (6), a blocking strip (7) is arranged at the end of the arranging guide rail (31) and is used for blocking the material wafer (4), the turnover part (32) is arranged on the supporting table (6) and can turn the material wafer (4) blocked by the blocking strip (7) to the supporting table (6) from a vertical state to a horizontal state, and the pushing part (33) is arranged on the supporting table (6) and can push the turned material wafer (4) to a specified position for subsequent production and processing.
2. The wafer blank feeding device for the shock absorber dust cap production line according to claim 1, wherein the arrangement guide rail (31) is provided with an interception component (34) at a position close to the bottom, the interception component (34) can intercept a material wafer (4) on the arrangement guide rail (31), and the interception component (34) comprises a mounting bracket (341) connected with the arrangement guide rail (31), a driving cylinder (342) arranged on the mounting bracket (341) and an interception strip (343) arranged at the head of the driving cylinder (342).
3. The wafer blank feeding device for the shock absorber dust cover production line according to claim 2, wherein the mounting bracket (341) is provided with an A detection camera (8).
4. The wafer blank feeding device for the shock absorber dust cover production line according to claim 3, wherein the arrangement guide rail (31) is provided with a B detection camera (9).
5. The wafer blank feeding device for a shock absorber dust cover production line according to claim 4, wherein an opening structure is arranged at one end of the arrangement guide rail (31) close to the baffle plate (24).
6. The disc blank feeding device for the shock absorber dust cover production line according to claim 5, wherein the lower part of the material groove (11) is in a conical structure.
7. A wafer blank feeding device for a shock absorber dust cap production line according to any one of claims 1 to 6, wherein the overturning part (32) and the pushing part (33) are driven by a cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421208104.7U CN222475213U (en) | 2024-05-30 | 2024-05-30 | Wafer blank feeding device for shock absorber dust cover production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421208104.7U CN222475213U (en) | 2024-05-30 | 2024-05-30 | Wafer blank feeding device for shock absorber dust cover production line |
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| Publication Number | Publication Date |
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| CN222475213U true CN222475213U (en) | 2025-02-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202421208104.7U Active CN222475213U (en) | 2024-05-30 | 2024-05-30 | Wafer blank feeding device for shock absorber dust cover production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120551737A (en) * | 2025-07-29 | 2025-08-29 | 苏州彤帆智能科技有限公司 | A metal disc positioning device and method for a sweeping robot rag plate |
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2024
- 2024-05-30 CN CN202421208104.7U patent/CN222475213U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120551737A (en) * | 2025-07-29 | 2025-08-29 | 苏州彤帆智能科技有限公司 | A metal disc positioning device and method for a sweeping robot rag plate |
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