CN222465926U - Fermentation machine is used in tealeaves production - Google Patents

Fermentation machine is used in tealeaves production Download PDF

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Publication number
CN222465926U
CN222465926U CN202421265611.4U CN202421265611U CN222465926U CN 222465926 U CN222465926 U CN 222465926U CN 202421265611 U CN202421265611 U CN 202421265611U CN 222465926 U CN222465926 U CN 222465926U
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CN
China
Prior art keywords
fermentation
fermentation tank
bevel gear
stirring
rotating shaft
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CN202421265611.4U
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Chinese (zh)
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符代明
符慧
曾菊芳
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Xuan'en County Yaopu Agricultural Development Co ltd
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Xuan'en County Yaopu Agricultural Development Co ltd
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Abstract

本实用新型公开了一种茶叶生产用发酵机,包括基座,所述基座上安装有发酵罐,发酵罐上设有进料管和排料管,所述发酵罐上转动安装有搅拌结构,本实用新型,通过转动轴、搅拌杆和电动伸缩杆等结构的设置,在把茶叶和水按照比例从进料管内添加到发酵罐内后,启动伺服电机带动第一交错轴斜齿轮转动,第一交错轴斜齿轮带动第二交错轴斜齿轮转动,第二交错轴斜齿轮的转动轴上的搅拌杆不停歇的对发酵罐内的茶叶进行搅拌,利用搅拌能加快茶叶与水充分均匀的混合,同时不停的搅拌还能加快发酵的速度,节约发酵时间,并且利用电动伸缩杆的设置,能把搅拌杆在发酵罐内进行上下移动时进行转动,从而能使发酵罐在发酵时,上下层的发酵浓度保持一致。

The utility model discloses a fermentation machine for tea production, comprising a base, a fermentation tank being installed on the base, a feed pipe and a discharge pipe being provided on the fermentation tank, and a stirring structure being rotatably installed on the fermentation tank. The utility model, through the arrangement of structures such as a rotating shaft, a stirring rod and an electric telescopic rod, after tea leaves and water are added into the fermentation tank from the feed pipe in proportion, a servo motor is started to drive the first staggered axis bevel gear to rotate, the first staggered axis bevel gear drives the second staggered axis bevel gear to rotate, and the stirring rod on the rotating shaft of the second staggered axis bevel gear continuously stirs the tea leaves in the fermentation tank, the stirring can accelerate the fully and evenly mixing of the tea leaves and water, and the continuous stirring can also accelerate the fermentation speed, saving the fermentation time, and the arrangement of the electric telescopic rod can rotate the stirring rod while moving up and down in the fermentation tank, so that the fermentation concentrations of the upper and lower layers of the fermentation tank can be kept consistent during the fermentation.

Description

Fermentation machine is used in tealeaves production
Technical Field
The utility model relates to the technical field of fermentation machines, in particular to a fermentation machine for tea production.
Background
The tea fermentation is a simple oxidation, the process causes a series of biochemical changes to the fresh leaves, the tea fermentation is actually a process of contacting with oxygen, and the enzyme is used for degrading sugar molecules by the tea under the anaerobic condition by utilizing microorganisms such as bacteria, yeast and the like to generate energy.
In the prior art, when tea is fermented, the traditional static sealed fermentation technology is adopted, the tea to be fermented is injected with water and then is added into a sealed tank for fermentation, but the fermentation is not carried out, so that the fermentation concentration of the upper layer and the lower layer in the fermentation tank has great difference when the fermentation is carried out.
Therefore, a fermentation machine for tea production is provided.
Disclosure of utility model
The utility model aims to provide a fermentation machine for tea production, which aims to solve the problems in the background technology.
The fermentation machine for tea production comprises a base, wherein a fermentation tank is arranged on the base, a feeding pipe and a discharging pipe are arranged on the fermentation tank, a stirring structure is rotatably arranged on the fermentation tank, a lifting structure and a driving structure are arranged on the stirring structure, and the driving structure is arranged on the base;
The stirring structure comprises a rotating shaft, the rotating shaft is rotatably arranged on the fermentation tank, a plurality of stirring rods are annularly and equidistantly arranged on the rotating shaft, and the plurality of stirring rods which are annularly and equidistantly arranged are rotatably arranged in the fermentation tank;
the lifting structure comprises an electric telescopic rod, the electric telescopic rod is arranged on the driving structure, and the bottom side of the electric telescopic rod is arranged on the rotating shaft.
Preferably, the driving structure comprises a vertical rod, the vertical rod is arranged on the base, a fixed block is arranged on the vertical rod, a driving shaft is rotatably arranged on the fixed block, a first staggered shaft bevel gear is arranged at one end of the driving shaft, a second staggered shaft bevel gear is meshed on the first staggered shaft bevel gear, and the second staggered shaft bevel gear is slidably arranged on the rotating shaft.
Preferably, a servo motor is arranged at the other end of the driving shaft, a mounting frame is arranged on the servo motor, and the mounting frame is arranged on the vertical rod.
Preferably, a connecting rod is arranged on the vertical rod, two limiting rods are arranged on the connecting rod, and the two limiting rods are all rotatably arranged on the second staggered shaft bevel gear.
Preferably, a chute is formed in the second staggered shaft bevel gear, two sliding blocks are slidably mounted on the inner wall of the chute, and the two sliding blocks are respectively mounted on the two limiting rods.
Preferably, a sealing plug is arranged on the feeding pipe and made of rubber material.
Preferably, the discharge pipe is provided with a limit groove, and the inner wall of the limit groove is provided with a baffle in a sliding manner.
Compared with the prior art, the utility model has the beneficial effects that:
(1) According to the utility model, through the arrangement of the structures such as the rotating shaft, the stirring rod, the electric telescopic rod and the like, after tea and water are added into the fermentation tank from the feed pipe according to the proportion, the servo motor is started to drive the first staggered shaft bevel gear to rotate, the first staggered shaft bevel gear drives the second staggered shaft bevel gear to rotate, the stirring rod on the rotating shaft of the second staggered shaft bevel gear does not stop to stir the tea in the fermentation tank, the stirring can be utilized to accelerate the fully uniform mixing of the tea and the water, meanwhile, the continuous stirring can also accelerate the fermentation speed, the fermentation time is saved, and the electric telescopic rod is utilized to rotate when the stirring rod moves up and down in the fermentation tank, so that the fermentation concentration of the upper layer and the lower layer can be kept consistent when the fermentation tank is fermented.
(2) According to the utility model, through the arrangement of the servo motor, the driving shaft, the first staggered shaft bevel gears, the second staggered shaft bevel gears and other structures, the driving shaft is driven by the servo motor to rotate, the driving shaft drives the first staggered shaft bevel gears to rotate, and the first staggered shaft bevel gears drive the second staggered shaft bevel gears to rotate in situ, so that continuous power support is conveniently provided for rotation of the stirring rod.
Drawings
FIG. 1 is a schematic diagram of the main structure of the present utility model;
FIG. 2 is a schematic view showing the internal structure of the fermenter according to the present utility model;
FIG. 3 is a schematic view of the connection structure of the upright, the electric telescopic rod and the servo motor of the present utility model;
FIG. 4 is a schematic cross-sectional view of the rotating shaft, second interleaved-shaft bevel gear and stop lever of the present utility model;
1, a base, 2, a fermentation tank, 3, a feeding pipe, 31, a sealing plug, 4, a discharging pipe, 41, a baffle, 42, a limiting groove, 5, a rotating shaft, 51, a stirring rod, 6, a vertical rod, 61, a fixed block, 62, a driving shaft, 63, a first staggered shaft bevel gear, 64, a second staggered shaft bevel gear, 65, a limiting rod, 66, a connecting rod, 67, a servo motor, 68, a mounting rack, 69, a sliding block, 610, a sliding groove, 7 and an electric telescopic rod.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
1-4, Please refer to fig. 1, the utility model provides a technical scheme, comprising a base 1, a fermentation tank 2 is arranged on the base 1, a feed pipe 3 and a discharge pipe 4 are arranged on the fermentation tank 2, a sealing plug 31 is arranged on the feed pipe 3, the sealing plug 31 is made of rubber materials, after tea and water are added into the fermentation tank 2 from the feed pipe 3, the fermentation tank 2 can be in a sealed state by utilizing the arrangement of the sealing plug 31, a limit groove 42 is arranged on the discharge pipe 4, a baffle 41 is arranged on the inner wall of the limit groove 42 in a sliding manner, substances in the fermentation tank 2 can be conveniently discharged after fermentation by utilizing the arrangement of the baffle 41, a stirring structure is rotatably arranged on the fermentation tank 2, a lifting structure and a driving structure are arranged on the stirring structure, and the driving structure is arranged on the base 1;
In order to accelerate the intensive mixing of tea liquid and water in the fermentation tank 2 and accelerate the quick fermentation of tea, thereby arrange stirring structure in the fermentation tank 2, specifically include axis of rotation 5, axis of rotation 5 rotates and installs on the fermentation tank 2, a plurality of puddlers 51 are installed to the annular equidistance on the axis of rotation 5, a plurality of puddlers 51 of annular equidistance are all rotated and are installed in the fermentation tank 2, stir the tealeaves in the fermentation tank 2 through the puddler 51 on the axis of rotation 5 of the crisscross axle helical gear 64 of second, utilize the stirring can accelerate tealeaves and water intensive mixing, the speed of fermentation can also be accelerated in the stirring of incessant simultaneously, save fermentation time.
In order to provide continuous power support for rotation of the stirring rod 51 in the fermentation tank 2, a driving structure is arranged on the base 1, the stirring rod comprises a vertical rod 6, the vertical rod 6 is arranged on the base 1, a fixed block 61 is arranged on the vertical rod 6, a driving shaft 62 is rotatably arranged on the fixed block 61, a first crossed axis bevel gear 63 is arranged on one end of the driving shaft 62, a second crossed axis bevel gear 64 is meshed on the first crossed axis bevel gear 63, the second crossed axis bevel gear 64 is slidably arranged on the rotating shaft 5, a servo motor 67 is arranged on the other end of the driving shaft 62, a mounting bracket 68 is arranged on the servo motor 67, and the mounting bracket 68 is arranged on the vertical rod 6.
In order to facilitate the rotation of the first crossed helical gear 63 driving the second crossed helical gear 64, the second crossed helical gear 64 will not move up and down, and can continuously drive the rotation shaft 5 to rotate, thus the vertical rod 6 is provided with a connecting rod 66, the connecting rod 66 is provided with two limiting rods 65, the two limiting rods 65 are all rotatably arranged on the second crossed helical gear 64, the second crossed helical gear 64 is provided with a chute 610, the inner wall of the chute 610 is slidably provided with two sliding blocks 69, the two sliding blocks 69 are respectively arranged on the two limiting rods 65, and the sliding blocks 69 on the limiting rods 65 rotate in the chute 610 on the second crossed helical gear 64, so that the second crossed helical gear 64 can not move up and down during rotation.
The fermentation tank has the working principle that when the fermentation tank 2 is used for fermenting tea leaves, the baffle 41 is firstly fixed in the limit groove 42 on the material discharging pipe 4, then after the tea leaves and water are added into the fermentation tank 2 from the material inlet pipe 3 according to the proportion, the material inlet pipe 3 is covered by the sealing plug 31, the sealed environment is formed in the fermentation tank 2, then a servo motor 67 on the mounting rack 68 is started, the servo motor 67 is used for driving a driving shaft 62 on the fixing block 61 to rotate, the driving shaft 62 drives the first crossed-shaft helical gear 63 to rotate, the first crossed-shaft helical gear 63 rotates to drive a second crossed-shaft helical gear 64 on the limit rod 65 to rotate, the second crossed-shaft helical gear 64 rotates to drive the rotating shaft 5 to rotate, the rotating shaft 5 rotates to drive the stirring rod 51 to rotate, and the stirring rod 51 rotates to conveniently and fully mix the fermented tea leaves and water, and when the stirring rod 51 rotates, the electric telescopic rod 7 is started to drive the rotating shaft 5 to move up and down by the electric telescopic rod 7, and the rotating shaft 5 drives the stirring rod 51 to move up and down by the electric telescopic rod 7 to drive the stirring rod 51 to move up and down, so that the concentration of the fermentation tank 2 can be kept the same.
In example 2, on the basis of example 1, in order to make the concentration of the upper layer and the lower layer the same when fermenting the tea leaves in the fermentation tank 2, a lifting structure is arranged on the rotating shaft 5, and specifically, the electric telescopic rod 7 is arranged on the driving structure, the bottom side of the electric telescopic rod 7 is arranged on the rotating shaft 5, and the stirring rod 51 which is driven to rotate by the electric telescopic rod 7 moves up and down, so that the fermented tea leaves in the upper layer and the lower layer in the fermentation tank 2 can be conveniently and fully stirred and mixed, and the rest characteristics are the same as those of example 1.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The fermentation machine for tea production is characterized by comprising a base (1), wherein a fermentation tank (2) is arranged on the base (1), a feed pipe (3) and a discharge pipe (4) are arranged on the fermentation tank (2), a stirring structure is rotatably arranged on the fermentation tank (2), a lifting structure and a driving structure are arranged on the stirring structure, and the driving structure is arranged on the base (1);
The stirring structure comprises a rotating shaft (5), the rotating shaft (5) is rotatably arranged on the fermentation tank (2), a plurality of stirring rods (51) are annularly and equidistantly arranged on the rotating shaft (5), and the plurality of stirring rods (51) which are annularly and equidistantly arranged are rotatably arranged in the fermentation tank (2);
The lifting structure comprises an electric telescopic rod (7), the electric telescopic rod (7) is arranged on the driving structure, and the bottom side of the electric telescopic rod (7) is arranged on the rotating shaft (5).
2. A fermentation machine for tea production according to claim 1, wherein the driving structure comprises a vertical rod (6), the vertical rod (6) is arranged on the base (1), a fixed block (61) is arranged on the vertical rod (6), a driving shaft (62) is rotatably arranged on the fixed block (61), a first crossed axis bevel gear (63) is arranged at one end of the driving shaft (62), a second crossed axis bevel gear (64) is meshed on the first crossed axis bevel gear (63), and the second crossed axis bevel gear (64) is slidably arranged on the rotating shaft (5).
3. A fermenter for tea production according to claim 2, wherein a servo motor (67) is mounted on the other end of the drive shaft (62), a mounting bracket (68) is mounted on the servo motor (67), and the mounting bracket (68) is mounted on the upright (6).
4. A fermentation machine for tea production according to claim 2 is characterized in that the upright (6) is provided with a connecting rod (66), the connecting rod (66) is provided with two limiting rods (65), and the two limiting rods (65) are both rotatably arranged on the second staggered shaft bevel gear (64).
5. A fermentation machine for tea production according to claim 4, wherein the second crossed helical gear (64) is provided with a chute (610), two sliding blocks (69) are slidably arranged on the inner wall of the chute (610), and the two sliding blocks (69) are respectively arranged on the two limiting rods (65).
6. A fermentation machine for tea production according to claim 1, wherein the feed pipe (3) is provided with a sealing plug (31), and the sealing plug (31) is made of rubber material.
7. The fermenting machine for tea production according to claim 1, wherein the discharge pipe (4) is provided with a limit groove (42), and a baffle (41) is slidably arranged on the inner wall of the limit groove (42).
CN202421265611.4U 2024-06-04 2024-06-04 Fermentation machine is used in tealeaves production Active CN222465926U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202421265611.4U CN222465926U (en) 2024-06-04 2024-06-04 Fermentation machine is used in tealeaves production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202421265611.4U CN222465926U (en) 2024-06-04 2024-06-04 Fermentation machine is used in tealeaves production

Publications (1)

Publication Number Publication Date
CN222465926U true CN222465926U (en) 2025-02-14

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Application Number Title Priority Date Filing Date
CN202421265611.4U Active CN222465926U (en) 2024-06-04 2024-06-04 Fermentation machine is used in tealeaves production

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120381064A (en) * 2025-05-28 2025-07-29 浙江九舟茶业有限公司 Self-turning and de-blocking tea fermentation tank

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN120381064A (en) * 2025-05-28 2025-07-29 浙江九舟茶业有限公司 Self-turning and de-blocking tea fermentation tank

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