CN222454514U - Acid corrosion resistant filling machine with adjustable filling amount and filling speed - Google Patents
Acid corrosion resistant filling machine with adjustable filling amount and filling speed Download PDFInfo
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- CN222454514U CN222454514U CN202421337497.1U CN202421337497U CN222454514U CN 222454514 U CN222454514 U CN 222454514U CN 202421337497 U CN202421337497 U CN 202421337497U CN 222454514 U CN222454514 U CN 222454514U
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- 230000007797 corrosion Effects 0.000 title claims abstract description 23
- 238000005260 corrosion Methods 0.000 title claims abstract description 23
- 239000002253 acid Substances 0.000 title claims abstract description 20
- 238000003860 storage Methods 0.000 claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 238000003756 stirring Methods 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract description 11
- 239000002699 waste material Substances 0.000 abstract description 7
- 239000007788 liquid Substances 0.000 abstract description 6
- 239000011344 liquid material Substances 0.000 abstract description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract description 4
- 235000017491 Bambusa tulda Nutrition 0.000 abstract description 4
- 241001330002 Bambuseae Species 0.000 abstract description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract description 4
- 239000011425 bamboo Substances 0.000 abstract description 4
- 239000011343 solid material Substances 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 abstract description 2
- 239000007858 starting material Substances 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 14
- 230000002378 acidificating effect Effects 0.000 description 3
- 239000003518 caustics Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000012263 liquid product Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- -1 pharmacy Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Basic Packing Technique (AREA)
Abstract
The utility model relates to the technical field of filling machines, and discloses an acid corrosion resistance filling machine with adjustable filling quantity and filling speed. This filling volume and filling speed adjustable acid corrosion resistant's liquid filling machine, through the setting of actuating mechanism and rabbling mechanism, when carrying out the filling, the pneumatic cylinder at fixed plate top is started, the pneumatic cylinder drives the piston rod at bottom and moves, and then the storage section of thick bamboo of driving bottom carries out altitude mixture control, can pack the product of different co-altitude under, secondly, pour into the storage section of thick bamboo with solid-liquid material from the feed inlet inside, the servo motor of inside the starter motor case, servo motor drives the puddler of bottom and rotates, and then make the puddler carry out intensive mixing to solid material and liquid material, improve the quality of filling liquid, avoid the material mixing inhomogeneous, need more waste treatment or reprocess, increase manufacturing cost and wasting of resources.
Description
Technical Field
The utility model relates to the technical field of filling machines, in particular to an acid corrosion resistance filling machine with adjustable filling quantity and filling speed.
Background
A filling machine is a device for automatically or semi-automatically filling a container or package with a substance such as liquid, powder, granules or the like. The method is widely applied to production lines of industries such as food, beverage, cosmetics, pharmacy, chemical industry and the like, and the filling of liquid products is a key production link in the industries such as chemical industry, pharmacy, food and the like. However, the filling of acidic or corrosive substances is faced with a number of challenges. Traditional filling equipment often can't satisfy the nimble regulation demand of filling volume and filling speed, and when contacting with corrosive substance simultaneously, equipment receives serious damage easily, leads to production efficiency low and equipment maintenance cost high, and to above-mentioned problem, the market is very urgent to the demand of a filling volume and the adjustable acid corrosion resistant filling machine of filling speed. Such a device should be able to accommodate the filling requirements of different products, ensure accurate control of the filling quantity and the filling speed, and at the same time possess corrosion resistance properties to cope with the filling work of acidic or corrosive liquid products.
Currently, there are some traditional filling devices on the market, which generally adopt a design of fixed filling quantity and speed, and cannot meet the flexible requirement change in production. Meanwhile, for the filling work of acidic or corrosive substances, the market lacks filling equipment with excellent corrosion resistance, a large amount of cost is often required for equipment maintenance and replacement by production enterprises, and the traditional filling equipment has the problems of inconvenient adjustment of filling quantity and filling speed, poor corrosion resistance, low production efficiency and the like. These limitations seriously affect the flexibility and efficiency of production, increase the production cost and reduce the competitiveness of enterprises, so that an acid corrosion resistant filling machine with adjustable filling quantity and filling speed is provided.
The constant temperature filling machine disclosed in the publication No. CN205469932U, although, the constant temperature filling machine comprises a filling machine, the top end of the filling machine is provided with a feeding pipe connected with a charging bucket inside the filling machine, a circulating pump and a constant temperature heating tank are arranged outside the filling machine, a feeding port of the constant temperature heating tank is connected with the circulating pump, the circulating pump is connected with the lower end of the charging bucket in the filling machine through a circulating pipe, and a discharging port of the constant temperature heating tank is communicated with the feeding pipe at the top end of the filling machine through a feeding pipe. The utility model has the advantages of ensuring the constant temperature of the filling raw materials and improving the taste and quality of the filling materials.
The device lacks the function of adjusting the filling quantity and the filling speed, can flexibly adapt to the filling requirements of different products, ensures the consistency of the filling quantity of each product, improves the quality of the products, and can reduce waste products and losses by accurately adjusting the filling quantity and the speed.
Therefore, it is necessary to provide an acid corrosion resistant filling machine with adjustable filling volume and speed to solve the above problems.
Disclosure of utility model
(One) solving the technical problems
The utility model solves the technical problems of providing an acid corrosion resistance filling machine with higher practicability, simpler structure and adjustable filling quantity and filling speed through simple operation, and solves the problem of lack of adjustment of the filling quantity and the filling speed in the prior art.
(II) technical scheme
The filling machine comprises a supporting underframe, wherein a fixing column is fixedly connected to the middle of the top surface of the supporting underframe, a fixing plate is fixedly connected to the edge of one side of the top of the fixing column, a driving mechanism is fixedly connected to the top of the fixing plate, a motor box is fixedly connected to the bottom of the driving mechanism, a stirring mechanism is fixedly connected to the inside of the motor box, a material storage cylinder is fixedly connected to the bottom of the motor box, a quantity control mechanism is fixedly connected to the surface of the material storage cylinder, the material of the material storage cylinder is stainless steel, four groups of supporting rods are fixedly connected to the top surface of the supporting underframe, and a conveying belt is fixedly connected to the top of each supporting rod.
As a further scheme of the utility model, the driving mechanism comprises a hydraulic cylinder fixedly connected to the top of the fixed plate, the output end of the hydraulic cylinder is slidably connected with a piston rod, the bottom of the piston rod is fixedly connected to the top of a motor box, and the motor box is convenient for storing the servo motor and protecting the servo motor.
As a further scheme of the utility model, the stirring mechanism comprises a servo motor fixedly connected to the inside of the motor box, the output end of the servo motor is in spline connection with a transmission rod, one end of the transmission rod is fixedly connected with a stirring rod, and the stirring rod is convenient for stirring and fully mixing materials.
As a further scheme of the utility model, the volume control mechanism comprises an electric control valve fixedly connected to the surface of the storage cylinder, one side of the electric control valve is electrically connected with an integrated control panel through a power line, one side of the integrated control panel is electrically connected with a flow sensor through the power line, the flow sensor is fixedly connected to the inside of the storage cylinder, the flow sensor is convenient for detecting flow, and the accuracy of filling is improved.
As a further scheme of the utility model, one side of the storage cylinder is fixedly connected with the sliding block, the sliding block is in sliding connection with the inside of the sliding groove formed in the surface of the fixed column, and the sliding block is convenient for limiting the storage cylinder, so that the stability of the storage cylinder is improved.
As a further scheme of the utility model, the top of the storage cylinder is provided with a feed inlet, and the bottom of the storage cylinder is provided with a discharge outlet which is convenient for discharging.
As a further scheme of the utility model, the bottom surface of the supporting underframe is fixedly connected with four groups of supporting columns in a rectangular array, the bottoms of the supporting columns are fixedly connected with a powerful sucker, and the powerful sucker is convenient for fixing equipment and improves equipment stability.
(III) beneficial effects
The utility model provides an acid corrosion resistance filling machine with adjustable filling quantity and filling speed, which has the following beneficial effects:
1. This filling volume and filling speed adjustable acid corrosion resistant's liquid filling machine, through the setting of actuating mechanism and rabbling mechanism, when carrying out the filling, the pneumatic cylinder at fixed plate top is started, the pneumatic cylinder drives the piston rod at bottom and moves, and then the storage section of thick bamboo of driving bottom carries out altitude mixture control, can pack the product of different co-altitude under, secondly, pour into the storage section of thick bamboo with solid-liquid material from the feed inlet inside, the servo motor of inside the starter motor case, servo motor drives the puddler of bottom and rotates, and then make the puddler carry out intensive mixing to solid material and liquid material, improve the quality of filling liquid, avoid the material mixing inhomogeneous, need more waste treatment or reprocess, increase manufacturing cost and wasting of resources.
2. This filling volume and filling speed adjustable acid corrosion resistant filling machine, through the setting of accuse volume mechanism, when using, be provided with automatically controlled valve and flow sensor in storage cylinder bottom discharge gate department, flow sensor detects the flow of perfusate, when the flow reaches the default, just open and close by the automatically controlled valve of integrated control panel control one side again with signal transmission for one side's integrated control panel, can adapt to the filling requirement of different products in a flexible way, ensure the filling volume uniformity of every product, improve the quality of product, accurate adjustment filling volume and speed can reduce waste product and loss.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of a driving mechanism according to the present utility model;
FIG. 3 is a schematic view of the structure of the volume control mechanism of the present utility model;
fig. 4 is a schematic view of the structure of the conveyor belt according to the present utility model.
1, A supporting underframe; 2, a fixed column, 3, a fixed plate, 4, a driving mechanism, 401, a hydraulic cylinder, 402, a piston rod, 5, a motor box, 6, a stirring mechanism, 601, a servo motor, 602, a transmission rod, 603, a stirring rod, 7, a storage cylinder, 8, a quantity control mechanism, 801, an electric control valve, 802, an integrated control panel, 803, a flow sensor, 9, a support rod, 10, a transmission belt, 11, a sliding block, 12, a feed inlet, 13, a discharge outlet, 14, a support column, 15 and a powerful sucker.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 4, the utility model provides a technical scheme, the acid corrosion resistant filling machine with adjustable filling amount and filling speed comprises a supporting underframe 1, wherein the middle part of the top surface of the supporting underframe 1 is fixedly connected with a fixed column 2, the edge of one side of the top of the fixed column 2 is fixedly connected with a fixed plate 3, the top of the fixed plate 3 is fixedly connected with a driving mechanism 4, the arrangement of the driving mechanism 4 and a stirring mechanism 6 is used for avoiding uneven material mixing and needing more waste treatment or reprocessing, the production cost and resource waste are increased, the bottom of the driving mechanism 4 is fixedly connected with a motor box 5, the inside of the motor box 5 is fixedly connected with a stirring mechanism 6, the bottom of the motor box 5 is fixedly connected with a storage cylinder 7, the surface of the storage cylinder 7 is fixedly connected with a quantity control mechanism 8, the arrangement of the quantity control mechanism 8 is used for ensuring the filling amount consistency of each product, improving the quality of the product, accurately adjusting the filling quantity and speed can reduce waste and loss, the material of the storage cylinder 7 is stainless steel, the top surface of the supporting underframe 1 is fixedly connected with four groups of supporting rods 9, and the top of the supporting rods 9 is fixedly connected with a conveying belt 10;
Referring to fig. 2, the driving mechanism 4 includes a hydraulic cylinder 401 fixedly connected to the top of the fixed plate 3, an output end of the hydraulic cylinder 401 is slidably connected with a piston rod 402, the bottom of the piston rod 402 is fixedly connected to the top of the motor box 5, and the motor box 5 is convenient for storing the servo motor 601 and protecting the servo motor 601;
Referring to fig. 2, the stirring mechanism 6 includes a servo motor 601 fixedly connected to the inside of the motor box 5, an output end of the servo motor 601 is in spline connection with a transmission rod 602, one end of the transmission rod 602 is fixedly connected with a stirring rod 603, and the stirring rod 603 is convenient for stirring and fully mixing materials;
Referring to fig. 3, the volume control mechanism 8 includes an electric control valve 801 fixedly connected to the surface of the storage barrel 7, one side of the electric control valve 801 is electrically connected to an integrated control panel 802 through a power line, one side of the integrated control panel 802 is electrically connected to a flow sensor 803 through the power line, the flow sensor 803 is fixedly connected to the inside of the storage barrel 7, the flow sensor 803 is convenient for detecting flow, and accuracy of filling is improved;
referring to fig. 2, a sliding block 11 is fixedly connected to one side of the storage barrel 7, the sliding block 11 is slidably connected to the inside of a sliding groove formed in the surface of the fixed column 2, the sliding block 11 is convenient for limiting the storage barrel 7, and stability of the storage barrel 7 is improved;
Referring to fig. 3, a feed inlet 12 is formed in the top of the storage barrel 7, a discharge outlet 13 is formed in the bottom of the storage barrel 7, and the discharge outlet 13 is convenient for discharging.
Referring to fig. 3, the bottom surface of the supporting chassis 1 is fixedly connected with four groups of supporting columns 14 in a rectangular array, the bottoms of the supporting columns 14 are fixedly connected with a powerful sucker 15, and the powerful sucker 15 is convenient for fixing equipment and improves equipment stability.
In the utility model, the working steps of the device are as follows:
The first step is that when filling is carried out, a hydraulic cylinder 401 at the top of a fixed plate 3 is started, the hydraulic cylinder 401 drives a piston rod 402 at the bottom to move, and then a storage cylinder 7 at the bottom is driven to carry out height adjustment, so that products with different heights right below can be filled, then solid-liquid materials are injected into the storage cylinder 7 from a feed inlet 12, a servo motor 601 in a motor box 5 is started, the servo motor 601 drives a stirring rod 603 at the bottom to rotate, and further the stirring rod 603 is used for fully mixing the solid materials and the liquid materials, and the quality of filling liquid is improved;
In the second step, when the device is used, an electric control valve 801 and a flow sensor 803 are arranged at a discharge hole 13 at the bottom of the storage barrel 7, the flow sensor 803 detects the flow of the perfusate, when the flow reaches a preset value, a signal is transmitted to one side of the integrated control panel 802, and then the electric control valve 801 at one side is controlled to be opened and closed by the integrated control panel 802, so that the device can flexibly adapt to the filling requirements of different products.
It should be noted that, the device structure and the drawings of the present utility model mainly describe the principle of the present utility model, in terms of the technology of the design principle, the arrangement of the power mechanism, the power supply system, the control system, etc. of the device is not completely described, and on the premise that the person skilled in the art understands the principle of the present utility model, the specific details of the power mechanism, the power supply system and the control system can be clearly known, the control mode of the application file is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art;
The standard parts used in the method can be purchased from the market, and can be customized according to the description of the specification and the drawings, the specific connection modes of the parts are conventional means such as mature bolts, rivets and welding in the prior art, the machines, the parts and the equipment are conventional models in the prior art, and the structures and the principles of the parts are all known by the skilled person through technical manuals or through conventional experimental methods.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The acid corrosion resistant filling machine with the adjustable filling amount and the adjustable filling speed comprises a supporting underframe (1) and is characterized in that a fixed column (2) is fixedly connected to the middle of the top surface of the supporting underframe (1), a fixed plate (3) is fixedly connected to the edge of one side of the top of the fixed column (2), a driving mechanism (4) is fixedly connected to the top of the fixed plate (3), a motor box (5) is fixedly connected to the bottom of the driving mechanism (4), a stirring mechanism (6) is fixedly connected to the inside of the motor box (5), a storage barrel (7) is fixedly connected to the bottom of the motor box (5), a quantity control mechanism (8) is fixedly connected to the surface of the storage barrel (7), the storage barrel (7) is made of stainless steel, four groups of supporting rods (9) are fixedly connected to the top surface of the supporting underframe (1), and a conveying belt (10) is fixedly connected to the top of the supporting rods (9).
2. The filling machine with adjustable filling amount and filling speed and acid corrosion resistance according to claim 1, wherein the driving mechanism (4) comprises a hydraulic cylinder (401) fixedly connected to the top of the fixed plate (3), the output end of the hydraulic cylinder (401) is slidably connected with a piston rod (402), and the bottom of the piston rod (402) is fixedly connected to the top of the motor box (5).
3. The acid corrosion resistant filling machine with adjustable filling amount and filling speed according to claim 1, wherein the stirring mechanism (6) comprises a servo motor (601) fixedly connected to the inside of the motor box (5), the output end of the servo motor (601) is in spline connection with a transmission rod (602), and one end of the transmission rod (602) is fixedly connected with a stirring rod (603).
4. The filling machine with adjustable filling amount and filling speed and acid corrosion resistance according to claim 1, wherein the amount control mechanism (8) comprises an electric control valve (801) fixedly connected to the surface of the storage cylinder (7), one side of the electric control valve (801) is electrically connected with an integrated control panel (802) through a power line, one side of the integrated control panel (802) is electrically connected with a flow sensor (803) through the power line, and the flow sensor (803) is fixedly connected to the inside of the storage cylinder (7).
5. The acid corrosion resistant filling machine with adjustable filling amount and filling speed according to claim 1, wherein a sliding block (11) is fixedly connected to one side of the storage cylinder (7), and the sliding block (11) is slidably connected to the inside of a sliding groove formed in the surface of the fixed column (2).
6. The acid corrosion resistant filling machine with adjustable filling amount and filling speed according to claim 1, wherein a feed inlet (12) is formed in the top of the storage cylinder (7), and a discharge outlet (13) is formed in the bottom of the storage cylinder (7).
7. The acid corrosion resistant filling machine with adjustable filling amount and filling speed according to claim 1, wherein four groups of support columns (14) are fixedly connected to the bottom surface of the support underframe (1) in a rectangular array, and strong suction discs (15) are fixedly connected to the bottoms of the support columns (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421337497.1U CN222454514U (en) | 2024-06-12 | 2024-06-12 | Acid corrosion resistant filling machine with adjustable filling amount and filling speed |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421337497.1U CN222454514U (en) | 2024-06-12 | 2024-06-12 | Acid corrosion resistant filling machine with adjustable filling amount and filling speed |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222454514U true CN222454514U (en) | 2025-02-11 |
Family
ID=94442714
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421337497.1U Active CN222454514U (en) | 2024-06-12 | 2024-06-12 | Acid corrosion resistant filling machine with adjustable filling amount and filling speed |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222454514U (en) |
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2024
- 2024-06-12 CN CN202421337497.1U patent/CN222454514U/en active Active
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