CN222453933U - Full-automatic winding and feeding machine for thin material winding - Google Patents
Full-automatic winding and feeding machine for thin material winding Download PDFInfo
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- CN222453933U CN222453933U CN202421125738.6U CN202421125738U CN222453933U CN 222453933 U CN222453933 U CN 222453933U CN 202421125738 U CN202421125738 U CN 202421125738U CN 222453933 U CN222453933 U CN 222453933U
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- 239000000463 material Substances 0.000 title claims abstract description 40
- 238000004804 winding Methods 0.000 title claims abstract description 26
- 238000003825 pressing Methods 0.000 claims abstract description 19
- 238000005096 rolling process Methods 0.000 claims abstract description 10
- 238000007599 discharging Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 206010020649 Hyperkeratosis Diseases 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种薄料成卷全自动打卷上下料机，包括机架，机架上设置轴承套筒，轴承套筒内设置主轴，主轴靠近机架一端设置从动齿轮盘，从动齿轮盘一端啮合设置主动齿轮，主动齿轮设于伺服电机输出端上，伺服电机设置于机架上，主轴外套设活动套筒，活动套筒前后两端分别圆周设置四个铰接块，铰接块远离活动套筒一端分别设置圆弧板，主轴远离机架一端设置调节组件与活动套筒一端连接，本实用新型通过导向组件配合压紧组件在上料时将实现自动定位压紧，无需人工手动固定，同时利用主轴配合活动套筒、铰接块、圆弧板、调节组件实现圆弧板内径调节，便于收卷后进行下料，无需使用空心芯棒，降低成本，无需多人配合下料，自动化程度高。
The utility model discloses a fully automatic rolling and unloading machine for rolling thin materials, comprising a frame, a bearing sleeve is arranged on the frame, a main shaft is arranged in the bearing sleeve, a driven gear plate is arranged at one end of the main shaft close to the frame, a driving gear is arranged in meshing at one end of the driven gear plate, the driving gear is arranged on the output end of a servo motor, the servo motor is arranged on the frame, a movable sleeve is arranged outside the main shaft, four hinge blocks are arranged in a circle at the front and rear ends of the movable sleeve, arc plates are arranged at one end of the hinge blocks away from the movable sleeve, an adjusting component is arranged at one end of the main shaft away from the frame and connected with one end of the movable sleeve, the utility model realizes automatic positioning and pressing during loading by cooperating with a pressing component through a guide component, and no manual fixing is required, and at the same time, the inner diameter of the arc plate is adjusted by cooperating with the main shaft with the movable sleeve, the hinge block, the arc plate and the adjusting component, so that the material can be unloaded after winding, and there is no need to use a hollow core rod, so the cost is reduced, and there is no need for multiple people to cooperate in unloading, and the automation degree is high.
Description
Technical Field
The utility model relates to the technical field of winders, in particular to a full-automatic winding and feeding machine for thin material winding.
Background
The winding machine is a material receiving part of a coil material processing production line, the raw materials are wound into coil materials in a mechanical mode, the winding machine is widely applied to paper rolls, cloth rolls, plastic rolls and metal coil material processing production lines, the winding machine is designed to be diversified according to actual process requirements, and is commonly provided with a simple winding machine, a hydraulic winding machine, and the winding machine generally has strict requirements on the inner diameter of a coil, the outer diameter of the coil, the thickness and the width of the coil material.
The existing winding machine has the following problems that 1, a material head needs to be manually fixed on a material core before winding starts, so that the working efficiency is low, 2, the material core is blocked on a rotary core rod after winding, a hollow core rod such as a paper core rod is needed to be additionally added for forming cost waste, 3, the material is required to be manually discharged after winding, time and labor are wasted, and the degree of automation is low.
Disclosure of utility model
The utility model aims to provide a full-automatic winding and feeding machine for thin material winding, which solves the problems that the feeding and the discharging of the existing winding machine are time-consuming and labor-consuming due to the fact that a plurality of persons are needed to be matched, the winding machine is used with a hollow core rod, the cost is high, and the automation degree is low.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The utility model provides a full-automatic coiling unloader that beats of thin material lapping, which comprises a frame, set up the bearing sleeve in the frame, set up the main shaft in the bearing sleeve, main shaft is close to frame one end and sets up driven gear dish, driven gear dish one end meshing sets up the driving gear, on servo motor output was located to the driving gear, servo motor sets up in the frame, movable sleeve is established to the main shaft overcoat, both ends set up four hinge pieces respectively circumference around the movable sleeve, hinge piece is kept away from movable sleeve one end and is set up the circular arc board respectively, main shaft is kept away from frame one end and is set up adjusting part and movable sleeve one end and be connected, movable sleeve middle part sets up compressing tightly the subassembly, the other bracing piece that sets up of main shaft, set up guide assembly on the bracing piece in the frame, the frame top sets up operating button.
Optionally, a control box is arranged in the frame and is electrically connected with the operation button, the servo motor, the adjusting component, the pressing component and the guiding component.
Optionally, a certain gap is formed between the arc plates, the arc plates are close to one ends of the driven gear plates, the limiting sliding plates are arranged in limiting sliding grooves respectively, the limiting sliding grooves are formed in the driven gear plates respectively, auxiliary rollers are arranged on the limiting sliding plates, and the auxiliary rollers are arranged on the driven gear plates.
Optionally, the frame bottom sets up a plurality of callus on the sole, and the callus on the sole passes through the bolt cooperation and sets up to liftable, and the other locking universal wheel that sets up of callus on the sole respectively in the frame.
Optionally, the adjusting component comprises a first air cylinder, the first air cylinder is arranged at one end of the main shaft, the output end of the first air cylinder is connected with a transmission plate, and the transmission plate is arranged at one end of the movable sleeve, which is far away from the driven gear disc.
Optionally, the compacting component comprises a second cylinder, the second cylinder is arranged on the movable sleeve, the output end of the second cylinder is provided with a rubber pressing plate, and the rubber pressing plate is arranged at the inner side end of the arc plate.
Optionally, the guide assembly includes the deflector, and the deflector sets up to two from beginning to end, and the deflector sets up on the bracing piece through the lock bolt respectively, sets up the guide way in the deflector respectively, sets up the sensor on the deflector, and the deflector is close to main shaft one end and sets up to telescopic.
Optionally, both ends set up the elastic strip bracing piece respectively about the frame, and the connection sets up the elastic strip on one of them elastic strip bracing piece, and the elastic strip end sets up the balancing weight, and the elastic strip sets up in the main shaft top.
The utility model has the beneficial effects that the guide component is matched with the compression component to realize the feeding
Drawings
The utility model will now be described by way of example and with reference to the accompanying drawings in which:
FIG. 1is a schematic perspective view of the present utility model;
FIG. 2 is a schematic perspective view of the present utility model;
FIG. 3 is a schematic perspective view of the present utility model;
FIG. 4 is a schematic perspective view of the present utility model;
FIG. 5 is a schematic diagram of the front view of the present utility model;
Fig. 6 is a schematic perspective view of the arc plate, the elastic strip and the guide plate after being disassembled.
The device comprises a frame 1, a bearing sleeve 2, a main shaft 3, a driven gear disc 4, a driving gear 6, a servo motor 7, a movable sleeve 8, a hinge block 9, an arc plate 10, a supporting rod 11, an elastic strip supporting rod 12, an elastic strip 13, an operation button 14, a first cylinder 15, a transmission plate 16, a second cylinder 17, a rubber pressing plate 18, a guide plate 19, a sensor 20, a locking universal wheel 21, a foot pad 22 and an auxiliary roller.
Detailed Description
Any feature disclosed in this specification may be replaced by alternative features serving the same or equivalent purpose, unless expressly stated otherwise. That is, each feature is one example only of a generic series of equivalent or similar features, unless expressly stated otherwise.
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "connected," and the like are to be construed broadly, and include, for example, "connected" as well as "fixedly connected," welded, riveted, bonded, and the like, as well as removably connected, screwed, keyed, pinned, and the like, or integrally connected, as well as mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, and in communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The full-automatic winding and feeding and discharging machine for thin material coiled materials comprises a machine frame 1, wherein a bearing sleeve 2 is arranged on the machine frame 1, a main shaft 3 is arranged in the bearing sleeve 2, one end of the main shaft 3 close to the machine frame 1 is provided with a driven gear disc 4, one end of the driven gear disc 4 is meshed with a driving gear 5, the driving gear 5 is arranged at the output end of a servo motor 6, the servo motor 6 is arranged on the machine frame 1, a movable sleeve 7 is sleeved outside the main shaft 3, four hinging blocks 8 are respectively arranged at the front end and the rear end of the movable sleeve 7 in a circumferential manner, an arc plate 9 is respectively arranged at one end, far from the movable sleeve 7, of the main shaft 3, one end, far from the machine frame 1, is provided with an adjusting component and connected with one end of the movable sleeve 7, a pressing component is arranged in the middle of the movable sleeve 7, a supporting rod 10 is arranged beside the main shaft 3, the supporting rod 10 is arranged on the machine frame 1, a guide component is arranged on the supporting rod 10, and an operating button 13 is arranged at the top end of the machine frame 1. It should be noted that, the number of the hinging blocks 8 is eight, four hinging blocks in the circumferential direction of the movable sleeve 7 are a group, two groups of hinging blocks 8 are hinged with the front and rear ends of the inner side of the circular arc plate 9 respectively, so that the movement direction of the circular arc plate 9 can be conveniently adjusted in a matched manner, the distance between the circular arc plates 9 can be adjusted, and the servo motor 6 can be operated and driven to conveniently adjust the length of the required coil.
Specifically, a control box is arranged in the frame 1 and is electrically connected with the operation button 13, the servo motor 6, the adjusting component, the pressing component and the guiding component. It should be noted that, set up the box on the frame 1, control box and servo motor 6 set up in the box, play the protection effect.
Specifically, a certain gap is reserved between the arc plates 9, one ends of the arc plates 9, which are close to the driven gear plates 4, are respectively provided with a limiting sliding plate, the limiting sliding plates are arranged in limiting sliding grooves, the limiting sliding grooves are respectively arranged on the driven gear plates 4, auxiliary rollers 22 are arranged on the limiting sliding plates, and the auxiliary rollers 22 are arranged on the driven gear plates 4. It should be noted that, the setting of the auxiliary roller 22 matching with the limiting chute will match with the movement limitation of the circular arc plate 9, so that the movement direction of the circular arc plate 9 is up and down, and meanwhile, the stability of the circular arc plate during movement is improved.
Specifically, a plurality of foot pads 21 are arranged at the bottom end of the frame 1, the foot pads 21 are arranged to be liftable through bolt matching, and locking universal wheels 20 are respectively arranged beside the foot pads 21 on the frame 1. It should be noted that, the arrangement of the foot pad 21 will improve the stability of the apparatus in use, and the arrangement of the locking universal wheel 20 will facilitate the handling and setting to the desired working position.
Specifically, the adjusting component comprises a first air cylinder 14, the first air cylinder 14 is arranged at one end of the main shaft 3, the output end of the first air cylinder 14 is connected with a transmission plate 15, and the transmission plate 15 is arranged at one end of the movable sleeve 7 far away from the driven gear disc 4. It should be noted that, the first cylinder 14 works to drive the driving plate 15 to move, so that the movable sleeve 7 slides on the main shaft 3, and the hinge block 8 rotates along with the main shaft, so as to achieve the effect of adjusting the working position of the circular arc plate 9.
Specifically, the compressing assembly comprises a second air cylinder 16, the second air cylinder 16 is arranged on the movable sleeve 7, a rubber pressing plate 17 is arranged at the output end of the second air cylinder 16, and the rubber pressing plate 17 is arranged at the inner side end of the circular arc plate 9. It should be noted that, the second cylinder 16 works to drive the rubber pressing plate 17 to lift up to match with the circular arc plate 9, so as to fix the material head end.
Specifically, the guide assembly comprises guide plates 18, the guide plates 18 are arranged in a front-back mode, the guide plates 18 are respectively arranged on the support rods 10 through locking bolts, guide grooves are respectively formed in the guide plates 18, sensors 19 are arranged on the guide plates, and one end, close to the main shaft 3, of each guide plate 18 is telescopic. It should be noted that, the material is conveyed to the guide way in the deflector 18 through the conveying roller, finally reaches the department of compressing tightly the subassembly, and the conveying roller stops conveying after the material is put in place through sensor 19 response, compresses tightly the subassembly work, and the deflector 18 can slide its length back through bolt fastening according to the demand, shelter from the material when avoiding the rolling.
Specifically, the left end and the right end of the frame 1 are respectively provided with an elastic strip supporting rod 11, one of the elastic strip supporting rods 11 is connected with an elastic strip 12, the tail end of the elastic strip 12 is provided with a balancing weight, and the elastic strip 12 is arranged above the main shaft 3. It should be noted that, when the elastic strip 12 is matched with the balancing weight to avoid the phenomenon of external unreeling when the reeling is large, the coiled material is pre-tightened through the elastic strip 12.
The working principle of the concrete implementation mode is that firstly, the material head end is conveyed into a guide groove in a guide plate 18 through a conveying roller, finally, the material head end reaches the position of a rubber pressing plate 17, and the conveying roller stops conveying after the material is in place through a sensor 19;
The second cylinder 16 works to drive the rubber pressing plate 17 to ascend to be matched with the circular arc plate 9 so as to fix the material head end, and at the moment, the guide plate 18 is disassembled or the working length of the guide plate is adjusted according to the requirement, so that the shielding material is prevented from being rolled and formed;
The driving gear 5 is driven to rotate through the work of the servo motor 6, so that the driven gear disc 4 rotates, the main shaft 3 drives the movable sleeve 7 and the circular arc plate 9 to rotate along with the rotation, rolling work is carried out, and at the moment, the circular arc plate 9 and the inside of a coiled material are in a tensioning state;
When the rolling is finished, the second air cylinder 16 works and resets to enable the rubber pressing plate 17 to descend and separate from the head end of the material, meanwhile, the first air cylinder 14 works to drive the transmission plate 15 to move, so that the movable sleeve 7 slides on the main shaft 3, the hinge block 8 rotates along with the main shaft, the effect of adjusting the distance between the arc plates 9 is achieved, at the moment, the arc plates 9 separate from the inner core of the rolled material, the rolled material is taken down, and the first air cylinder 14 and the servo motor 6 work to enable the arc plates 9 to reset.
The utility model is not limited to the specific embodiments described above. The utility model extends to any novel one, or any novel combination, of the features disclosed in this specification, as well as to any novel one, or any novel combination, of the steps of the method or process disclosed.
Claims (8)
1. The full-automatic winding and feeding and discharging machine for the thin material is characterized by comprising a frame, wherein a bearing sleeve is arranged on the frame, a main shaft is arranged in the bearing sleeve, a driven gear disc is arranged at one end of the main shaft, which is close to the frame, a driving gear is arranged at one end of the driven gear disc in a meshed mode, the driving gear is arranged at the output end of a servo motor, the servo motor is arranged on the frame, a movable sleeve is sleeved outside the main shaft, four hinging blocks are respectively arranged at the front end and the rear end of the movable sleeve in a circumferential mode, an arc plate is respectively arranged at one end, far away from the movable sleeve, of the main shaft, an adjusting component is arranged at one end, which is connected with one end of the movable sleeve, a pressing component is arranged at the middle of the movable sleeve, a supporting rod is arranged beside the main shaft, the supporting rod is arranged on the frame, a guide component is arranged on the supporting rod, and an operation button is arranged at the top end of the frame.
2. The full-automatic rolling feeding and discharging machine for thin material rolls of claim 1, wherein a control box is arranged in the frame and is electrically connected with the operation button, the servo motor, the adjusting assembly, the pressing assembly and the guiding assembly.
3. The full-automatic rolling feeding and discharging machine for thin material rolls of claim 1, wherein a certain gap is reserved between the arc plates, one ends of the arc plates, which are close to the driven gear plates, are respectively provided with a limiting sliding plate, the limiting sliding plates are arranged in limiting sliding grooves, the limiting sliding grooves are respectively arranged on the driven gear plates, auxiliary rollers are arranged on the limiting sliding plates, and the auxiliary rollers are arranged on the driven gear plates.
4. The full-automatic rolling feeding and discharging machine for thin material rolls of claim 1, wherein a plurality of foot pads are arranged at the bottom end of the frame, the foot pads are arranged to be liftable through bolt matching, and locking universal wheels are respectively arranged beside the foot pads on the frame.
5. The full-automatic rolling feeding and discharging machine for thin material rolls of claim 1, wherein the adjusting assembly comprises a first air cylinder, the first air cylinder is arranged at one end of the main shaft, the output end of the first air cylinder is connected with a transmission plate, and the transmission plate is arranged at one end, far away from the driven gear disc, of the movable sleeve.
6. The full-automatic rolling feeding and discharging machine for thin material rolls of claim 1, wherein the pressing assembly comprises a second cylinder, the second cylinder is arranged on the movable sleeve, a rubber pressing plate is arranged at the output end of the second cylinder, and the rubber pressing plate is arranged at the inner side end of the circular arc plate.
7. The full-automatic winding and feeding machine for thin material rolls of claim 1, wherein the guide assembly comprises guide plates, the guide plates are arranged in a front part and a rear part, the guide plates are respectively arranged on the support rods through locking bolts, guide grooves are respectively formed in the guide plates, a sensor is arranged on the guide plates, and one end of the guide plates, which is close to the main shaft, is arranged to be telescopic.
8. The full-automatic winding and feeding and discharging machine for thin material winding of claim 1, wherein elastic strip supporting rods are respectively arranged at the left end and the right end of the frame, one elastic strip is connected to one of the elastic strip supporting rods, a balancing weight is arranged at the tail end of the elastic strip, and the elastic strip is arranged above the main shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421125738.6U CN222453933U (en) | 2024-05-22 | 2024-05-22 | Full-automatic winding and feeding machine for thin material winding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421125738.6U CN222453933U (en) | 2024-05-22 | 2024-05-22 | Full-automatic winding and feeding machine for thin material winding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222453933U true CN222453933U (en) | 2025-02-11 |
Family
ID=94457796
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421125738.6U Active CN222453933U (en) | 2024-05-22 | 2024-05-22 | Full-automatic winding and feeding machine for thin material winding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222453933U (en) |
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2024
- 2024-05-22 CN CN202421125738.6U patent/CN222453933U/en active Active
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