Disclosure of Invention
Based on the above, it is necessary to overcome the defects in the prior art and provide a product stamping forming device, which can improve the product processing quality, so that the product qualification rate and the processing efficiency are improved.
An article press forming apparatus, the article press forming apparatus comprising:
The pre-cutting mechanism is used for pre-cutting the material belt and comprises pre-cutting pieces which are arranged corresponding to the positions of the connecting strips of the material belt and cut on the connecting strips to form notches, and
And the stamping forming assembly is used for stamping the part to be stamped of the material belt which is pre-cut by the pre-cutting mechanism.
In one embodiment, the punch forming assembly comprises a first die holder, a forming male die arranged on the first die holder, a second die holder and a forming female die arranged on the second die holder, wherein the forming male die is arranged corresponding to the forming female die in position, and the first die holder or the second die holder is used for being connected with a driving mechanism;
The pre-cutting mechanism is connected with the first die holder or the second die holder.
In one embodiment, the product stamping forming device further comprises a first stripping component, wherein the first stripping component and the pre-cut piece are arranged on the first die holder or the second die holder, and the first stripping component is used for driving the material belt to be separated from the pre-cut piece.
In one embodiment, the product stamping forming device further comprises at least one first cushion piece detachably arranged between the forming male die and the first die holder, and/or the product stamping forming device further comprises at least one second cushion piece detachably arranged between the forming female die and the second die holder.
In one embodiment, the product stamping forming device further comprises a first fixed mould and a first mounting plate, wherein the first fixed mould is fixedly arranged on the first mould base through the first mounting plate, and the top of the forming male mould is arranged in the first fixed mould.
In one embodiment, the product stamping forming device further comprises a second fixed mould and a second mounting plate, wherein the second fixed mould is fixedly arranged on the second mould base through the second mounting plate, and the forming female mould is arranged in the second fixed mould.
In one embodiment, the forming punch is provided with a detachable positioning part, and the positioning part is used for being inserted into a positioning hole of the material belt.
In one embodiment, a first mounting hole is formed in the bottom surface of the forming male die, the positioning portion is provided with an insertion end matched with the first mounting hole, the insertion end is arranged in the first mounting hole, and the positioning portion is detachably connected with the forming male die through a first fastening piece.
In one embodiment, the forming male die is provided with at least one second stripping assembly, and the second stripping assembly is used for driving the material belt to be separated from the positioning part.
In one embodiment, the forming die is provided with a cutting part and a supporting part connected with the cutting part, the cutting part is provided with a first through hole, the supporting part is provided with a second through hole communicated with the first through hole, the hole wall of the first through hole is perpendicular to the end face of the cutting part, the hole wall of the second through hole and the hole wall of the first through hole are arranged at an obtuse angle, and the inner diameter of the second through hole is in an increasing trend in the direction away from the first through hole.
In one embodiment, an included angle formed by the hole wall of the second through hole and the hole wall of the first through hole is a, wherein a is 150 ° to 178 °.
In one embodiment, the product stamping forming device further comprises a pressing plate, the pressing plate is provided with a second avoiding hole, the forming male die penetrates through the second avoiding hole, the hole edge of the second avoiding hole is provided with a pressing part, and the pressing part is used for pressing the material belt.
According to the product stamping forming device, in the process of stamping the product from the material belt, the material belt moves through the pre-cutting mechanism, and the pre-cutting piece of the pre-cutting mechanism is pressed down to form the notch on the connecting strip, so that the pulling force of the connecting strip on the part to be stamped in the process of fine stamping forming can be reduced, the stress on each part of the periphery of the part to be stamped is relatively more uniform, the size of the bright belt area of the periphery of the product can be improved, the qualification rate of the product is improved, and the processing efficiency is improved.
Detailed Description
In order that the above objects, features and advantages of the application will be readily understood, a more particular description of the application will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. The present application may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the application, whereby the application is not limited to the specific embodiments disclosed below.
As described in the background art, the related art product stamping forming apparatus has the problems of lower blanking quality and lower product yield, and the inventor has found that the problem arises because, in general, the material strip at the position to be stamped includes a body, on which an annular ring, a portion to be stamped disposed inside the annular ring, and a plurality of connecting strips disposed between the annular ring and the portion to be stamped are disposed, and the portion to be stamped is connected to the annular ring by each connecting strip. When the material belt enters the fine punching position from the position to be punched, the product punching forming device is matched with the forming female die through the forming male die so as to punch and process the product on the part to be punched. The circumferential edge of the part to be punched is connected with the annular ring through the connecting strips, so that the stress of the part to be punched provided with the connecting strips is larger than that of other parts in the process of punching the part to be punched to form a product, namely the whole circumference of the part to be punched is unevenly stressed, the position, corresponding to the connecting strips, on the outer circumferential surface of the product to be punched is provided with a tearing belt bump defect, the bright belt is further inconsistent with the requirement, and the product qualification rate is lower.
Based on the reasons, the application provides a product stamping forming device which can improve the product processing quality, so that the product qualification rate is improved, and the processing efficiency is improved.
Referring to fig. 1, fig. 1 illustrates a schematic structure of a material belt 10 according to an embodiment of the present application, the material belt 10 includes a plurality of manufacturing units 11 sequentially processed by a product press forming apparatus along the F direction, and each manufacturing unit 11 corresponds to a different process. The manufacturing units 11 specifically include, for example, four manufacturing units as shown in fig. 1, and the first manufacturing unit 11 includes an annular ring 111, a portion to be punched 112 provided in the annular ring 111, and a plurality of connecting bars 113 located between the annular ring 111 and the portion to be punched 112, and the portion to be punched 112 is connected to the annular ring 111 through each connecting bar 113. After the first manufacturing unit 11 moves to the precut position along the F direction, the second manufacturing unit 11 is obtained by precutting by the product press forming device, and the second manufacturing unit 11 is different from the first manufacturing unit 11 in that a notch 1131 is formed in at least one connecting bar 113. After the second manufacturing unit 11 moves to the fine blanking position along the direction F, the product stamping forming device performs stamping forming treatment, so that the product 114 and the waste material, namely the third manufacturing unit 11, are formed on the portion to be stamped 112. The third production unit 11 continues to move in direction F and a fourth production unit 11 is obtained, the waste material is completely separated from the product 114, and the product 114 is detached from the fourth production unit 11.
Referring to fig. 1 to 3, fig. 2 and 3 respectively show two different operation states of a product press forming apparatus according to an embodiment of the present application, wherein the product press forming apparatus includes a pre-cutting mechanism 20 and a press forming assembly 30. The pre-cutting mechanism 20 is used for pre-cutting the material tape 10, and the pre-cutting mechanism 20 comprises pre-cutting pieces 21 which are arranged corresponding to the positions of the connecting strips 113 of the material tape 10 and cut to form notches 1131 on the connecting strips 113. The press forming assembly 30 is used for performing press processing on the portion to be pressed 112 of the material tape 10 that is pre-cut by the pre-cutting mechanism 20.
In the above product stamping forming device, in the process of stamping the material belt 10 to form the product 114, the material belt 10 moves through the pre-cutting mechanism 20, and the pre-cutting piece 21 of the pre-cutting mechanism 20 is pressed down to form the notch 1131 on the connecting strip 113, so that the pulling force of the connecting strip 113 on the portion 112 to be stamped in the process of fine stamping forming can be reduced, the stress of each part on the periphery of the portion 112 to be stamped is relatively more uniform, the size of the area of the bright belt on the periphery of the product 114 can be improved, the qualification rate of the product 114 can be improved, and the processing efficiency can be improved.
Referring to fig. 1, in some embodiments, the number of connecting bars 113 on the outer periphery of each portion to be punched 112 on the connecting band may be the same or different, each including but not limited to 2, 3, 4, 5 or other numbers. In order to facilitate the processing efficiency of the pre-cutting mechanism 20, each of the production units 11 on the connecting tape is formed by processing in sequence in the F direction so that the number and positions of the connecting bars 113 on the outer periphery of each portion to be punched 112 are kept uniform.
As an example, the number of pre-cut pieces 21 of the pre-cutting mechanism 20 may be the same as the number of the connection bars 113 of the portion to be punched 112 and arranged correspondingly, so that the notches 1131 can be formed on each connection bar 113 of the portion to be punched 112, referring to fig. 1, the number of pre-cut pieces 21 of the pre-cutting mechanism 20 may be smaller than the number of the connection bars 113 of the portion to be punched 112, and the number of pre-cut pieces 21 of the pre-cutting mechanism 20 may be, for example, 1,2, 3 or other numbers, that is, a part of the connection bars 113 on the portion to be punched 112 are processed to form the notches 1131, and the rest of the connection bars 113 do not need to be processed to form the notches 1131. Specifically, when the pre-cut pieces 21 of the pre-cutting mechanism 20 are arranged, the connection bars 113 to be cut into the notches 1131 are determined according to the parts, such as the exposed parts, of the outer peripheral surface of the product 114, where the appearance quality requirements of the outer peripheral surface of the product 114 are high, that is, the connection bars 113 to be cut into the notches 1131 are arranged corresponding to the parts, such as the exposed parts, of the outer peripheral surface of the product 114, where the appearance quality requirements of the outer peripheral surface of the product 114 are high, and the pre-cut pieces 21 are arranged corresponding to the connection bars 113 to be cut into the notches 1131 according to the requirements.
In some embodiments, the pre-cut 21 includes, but is not limited to, being configured as a cutter, a needle punch, a cutting blade, a cutting plate, etc., provided that the formation of the notch 1131 on the connecting strip 113 is enabled to reduce the pulling force of the connecting strip 113 against the outer periphery of the stamped portion 112 during the fine stamping process.
Referring to fig. 1 to 3, in one embodiment, the punch forming assembly 30 includes a first die holder 31, a forming punch 32 disposed on the first die holder 31, a second die holder 33, and a forming die 34 disposed on the second die holder 33. The molding male die 32 and the molding female die 34 are correspondingly arranged, and the first die holder 31 or the second die holder 33 is used for being connected with a driving mechanism. The drive mechanism includes, but is not limited to, various power mechanisms such as motor lead screw drive, motor crank drive, motor gear drive, cylinder drive, and the like. Optionally, the pre-cutting mechanism 20 is coupled to the first die holder 31 or the second die holder 33. In this way, in the process of processing the product 114 from the portion to be punched 112 at the fine blanking position, the pre-cutting mechanism 20 will synchronously move under the driving of the first die holder 31 or the second die holder 33, so that the connection strip 113 can be pre-cut at the pre-cutting position to form a notch, that is, at least two different processes of the material strip 10 can synchronously work, thus not only simplifying the power-driven structure, reducing the device cost, but also improving the processing efficiency.
Of course, as some alternatives, the pre-cutting mechanism 20 is not connected to the first die holder 31 or the second die holder 33, but is independently arranged and independently driven to perform pre-cutting of the connecting strip 113 of the material belt 10 to form a notch, and after the connecting strip 113 of the material belt 10 is pre-cut to form a notch, the material belt 10 is transferred to a fine blanking position for fine blanking.
Referring to fig. 1 to 3, in some embodiments, the first die holder 31 and the second die holder 33 include, but are not limited to, being arranged in a vertical direction, and the forming punch 32 and the forming die 34 are arranged in a vertical direction, or may be arranged in a lateral direction, or are arranged in other directions, which is not limited herein.
Referring to fig. 1 to 3, in the present embodiment, specifically, the first die holder 31 and the forming punch 32 are located above the second die holder 33 and the forming die 34. In addition, the first die holder 31 is connected to the driving mechanism, and the position of the second die holder 33 is in a fixed state. During die assembly, the first die holder 31 drives the forming male die 32 arranged on the first die holder to move downwards under the driving of the driving mechanism, and the forming male die 32 is matched with the forming female die 34 right below the forming male die 32, so that products 114 can be formed by stamping on the to-be-stamped part 112 of the material belt 10, the products 114 are separated from the rest of materials on the material belt 10, and the products 114 drop downwards through blanking holes (particularly, second through holes 3421) of the forming female die 34 in a proper manner, and the products 114 are collected.
Referring to fig. 1 to 3, in one embodiment, the apparatus for stamping and forming an article further includes a first stripping assembly 40. The first stripping component 40 and the pre-cut piece 21 are both arranged on the first die holder 31 or the second die holder 33, and the first stripping component 40 is used for driving the material belt 10 to be separated from the pre-cut piece 21. In this way, when the pre-cut piece 21 forms the notch 1131 on the connecting strip 113 of the material belt 10 and the first die holder 31 and the second die holder 33 are separated from each other, the first stripping assembly 40 drives the material belt 10 and the pre-cut piece 21 to be separated from each other, so that the position deviation of the material belt 10 caused by the reset process of the pre-cut piece 21 can be avoided.
Referring to fig. 1 to 3, in some embodiments, the first stripping component 40 and the pre-cut piece 21 are disposed on the first die holder 31, for example. In addition, the first stripping assembly 40 includes a first elastic member 41, a stripping column 42, and a stripper plate 43. The first die holder 31 is connected to a stripper column 42 by a first elastic member 41, and the stripper column 42 is connected to a stripper plate 43. The stripper plate 43 is provided with a first escape hole 431, and the pre-cut piece 21 is movably penetrated in the first escape hole 431. When the first die holder 31 drives the pre-cut piece 21 and the molding punch 32 to move downwards to perform die assembly, the stripper plate 43 correspondingly compresses the first elastic piece 41, the pre-cut piece 21 extends out of the first avoiding hole 431 and performs pre-cutting treatment on the material belt 10, and when the first die holder 31 drives the pre-cut piece 21 and the molding punch 32 to move upwards to perform die opening, the first elastic piece 41 resets to drive the stripper plate 43 to move, and the stripper plate 43 drives the material belt 10 and the pre-cut piece 21 to be separated from each other.
Referring to fig. 1-3, in some embodiments, the first stripper assembly 40 further includes a stripper pad 44 in overlying connection with the stripper plate 43. The stripper pad 44 is located on a side of the stripper plate 43 adjacent to the first die holder 31. Thus, after the stripper plate 43 is worn out after long-term use, the wear amount of the stripper plate 43 can be compensated by adjusting and replacing the stripper pad 44 with different thickness, thereby improving the precision.
In some embodiments, the discharge pad 44 includes, but is not limited to, a backing plate, a spacer, a shim, and the like.
Referring to fig. 1 to 3, in some embodiments, the apparatus for stamping and forming an article further includes at least one first cushion member detachably disposed between the forming punch 32 and the first die holder 31. In this way, after the forming punch 32 is worn, the wear of the forming punch 32 is compensated by replacing the first pad members with different thicknesses, so that the processing precision of the product 114 is ensured, the forming punch 32 does not need to be replaced by a pushing and hanging table, the maintenance is convenient, and the service life of the forming punch 32 can be prolonged. In addition, by providing the first cushion member, the length of the molding punch 32 can be reduced, which can reduce the amount of alloy material and thus reduce the cost.
Referring to fig. 2 and 3, in some embodiments, the apparatus further includes at least one second cushion 52 detachably disposed between the molding die 34 and the second die holder 33. In this way, after the forming die 34 wears, the wear of the forming die 34 is compensated by replacing the second pad 52 with different thickness, so as to ensure the processing precision of the product 114, and thus, the forming die 34 does not need to be replaced by a pushing and hanging table, the maintenance is convenient, and the service life of the forming die 34 can be prolonged. In addition, by providing the second cushion 52, the length of the molding die 34 can be reduced, which can reduce the amount of alloy material and thus reduce the cost.
In addition, the second cushion 52 may be set to 1, 2, 3 or other numbers, and specifically may be flexibly adjusted and set according to actual requirements. When the number of the second cushion pieces 52 is at least two, the at least two second cushion pieces 52 are stacked, the thickness of each second cushion piece 52 is the same or different, and each second cushion piece 52 can be replaced more flexibly when the forming die 34 is worn. The female die is changed into a split structure, and can be processed by PG to meet the requirements of smoothness.
In some embodiments, the first and second padding elements 52 are each independently provided, including but not limited to, a pad, a block, a shim, and the like.
Referring to fig. 2 and 3, in one embodiment, the apparatus for stamping and forming an article further includes a first fixed mold 53 and a first mounting plate 54. The first fixed die 53 is fixedly attached to the first die holder 31 by a first attachment plate 54. The top of the molding punch 32 is fitted into the first fixed die 53. In this way, the molding punch 32 can be stably mounted on the first die holder 31.
In some embodiments, a first shim is mounted, for example, between the top surface of the forming punch 32 and the first mounting plate 54.
In some embodiments, the pushing post is also movably disposed through the first fixed mold 53 and the first mounting plate 54.
Referring to fig. 2 and 3, in one embodiment, the apparatus for stamping and forming the product further includes a second fixing mold 55 and a second mounting plate 56. The second fixed die 55 is fixedly mounted on the second die holder 33 by a second mounting plate 56. The molding die 34 is mounted in the second fixed die 55. Thus, the molding die 34 can be stably mounted on the second die holder 33.
In addition, the upper surface of the second fixed die 55 is set to be a plane, and the material tape 10 runs on the upper surface of the second fixed die 55 during processing, and the second fixed die 55 plays a supporting role.
In some embodiments, the second cushion 52 is disposed, for example, between the bottom surface of the molding die 34 and the second mounting plate 56.
Referring to fig. 1 and 4, in one embodiment, the forming punch 32 is provided with a detachable positioning portion 321. The positioning portion 321 is configured to be inserted into the positioning hole 1121 of the tape 10. In this way, after the positioning portion 321 is inserted into the positioning hole 1121 of the material tape 10, the material tape 10 is coaxially positioned in the press forming process, and the processing quality of the product 114 can be improved. In addition, because the positioning portion 321 is detachably mounted on the forming male die 32, when concentricity needs to be adjusted, only the positioning portion 321 needs to be disassembled, assembled and replaced, so that the time is saved and the mechanical utilization rate is improved.
Referring to fig. 4, in one embodiment, a first mounting hole 322 is formed on a bottom surface of the molding punch 32, and the positioning portion 321 is provided with an insertion end 3211 adapted to the first mounting hole 322, and the insertion end 3211 is fitted into the first mounting hole 322. The positioning portion 321 is detachably connected to the molding punch 32 by a first fastener.
Specifically, the positioning portion 321 is provided with a second mounting hole 3212, and the first fastener includes, but is not limited to, a screw, a bolt, a pin, a rivet, etc., and is disposed in correspondence with the second mounting hole 3212, and the first fastener is fixedly mounted on the bottom surface of the molding punch 32 through the second mounting hole 3212 and the first mounting hole 322.
In some embodiments, the positioning portion 321 may be fixedly mounted on the bottom surface of the molding punch 32 by a variety of manners such as clamping, bonding, and the like.
Referring to fig. 1 to 5, in one embodiment, at least one second stripping assembly 35 is disposed on the forming punch 32, and the second stripping assembly 35 is used to drive the tape 10 to separate from the positioning portion 321. In this way, after the forming punch 32 punches the product 114 on the portion to be punched 112, when the first die holder 31 and the second die holder 33 are separated from each other, the second stripping assembly 35 drives the material belt 10 and the positioning portion 321 to separate from each other, so that the position deviation of the material belt 10 caused by the resetting process of the positioning portion 321 can be avoided.
In some embodiments, the second stripper assembly 35 is specifically disposed, for example, on the bottom surface of the forming punch 32. In addition, the second stripping assembly 35 includes a second elastic member and a material ejection member connected to the second elastic member. The ejector member is movably inserted into a movable hole 323 on the bottom surface of the molding punch 32, and the second elastic member is disposed in a third mounting hole 324 of the molding punch 32. When the first die holder 31 drives the molding punch 32 to move upwards to perform die opening, the second elastic piece resets to drive the material belt 10 to move, and the material belt 10 and the positioning portion 321 are driven to separate from each other, so that the material belt 10 is prevented from rebounding to cause a dotting defect.
In some embodiments, the second stripping assembly 35 includes, but is not limited to, one, two, three, four, or other numbers. In this embodiment, the second stripping assemblies 35 are provided in three, and are arranged at intervals around the circumference of the positioning portion 321.
Referring to fig. 6, in one embodiment, the molding die 34 is provided with a cutting portion 341 and a supporting portion 342 connected to the cutting portion 341. The cut portion 341 is provided with a first through hole 3411, and the support portion 342 is provided with a second through hole 3421 communicating with the first through hole 3411. The hole wall of the first through hole 3411 is perpendicular to the end face of the cutting portion 341, the hole wall of the second through hole 3421 is arranged at an obtuse angle with the hole wall of the first through hole 3411, and the inner diameter of the second through hole 3421 tends to increase in a direction away from the first through hole 3411. In this way, the stripping mode of the forming die 34 is inclined stripping, compared with the step structure in the related art, the cutting part 341 of the forming die 34 can be fully utilized, normal use can still be continued when the material thickness D of the cutting part 341 is 0.2mm, the service life of the component can be prolonged, the processing can be facilitated, and the cost can be reduced.
In one embodiment, the hole wall of the second through hole 3421 forms an angle a with the hole wall of the first through hole 3411, where a is 150 ° to 178 °.
Referring to fig. 2 and 3, in one embodiment, the apparatus for stamping and forming articles further includes a compacting plate 60. The compacting plate 60 is provided with a second avoiding hole, the forming male die 32 is arranged in the second avoiding hole in a penetrating mode, and a compacting part is arranged at the hole edge of the second avoiding hole and used for compacting the material belt 10. In addition, the pressing part on the hole edge of the second avoiding hole also presses the material belt 10, so that the concentricity and the bright belt of the product 114 can be effectively ensured.
Referring to fig. 2 and 3, in one embodiment, the apparatus further includes a guide 70. The guide member 70 is respectively inserted into the first die holder 31, the first mounting plate 54, the first fixed die 53, the unloading pad 44, the unloading plate 43, the second fixed die 55 and the second mounting plate 56, so that the guide member 70 plays a role in guiding the movement of the first die holder 31, and the stability is improved.
In the description of the present application, it should be understood that, if any, these terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., are used herein with respect to the orientation or positional relationship shown in the drawings, these terms refer to the orientation or positional relationship for convenience of description and simplicity of description only, and do not indicate or imply that the apparatus or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the application.
Furthermore, the terms "first," "second," and the like, if any, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present application, the terms "plurality" and "a plurality" if any, mean at least two, such as two, three, etc., unless specifically defined otherwise.
In the present application, unless explicitly stated and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly. For example, they may be fixedly connected, detachably connected or integrally formed, mechanically connected, electrically connected, directly connected or indirectly connected through an intermediate medium, and communicated between two elements or the interaction relationship between two elements unless clearly defined otherwise. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present application, unless expressly stated or limited otherwise, the meaning of a first feature being "on" or "off" a second feature, and the like, is that the first and second features are either in direct contact or in indirect contact through an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
It will be understood that if an element is referred to as being "fixed" or "disposed" on another element, it can be directly on the other element or intervening elements may also be present. If an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein, if any, are for descriptive purposes only and do not represent a unique embodiment.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the application, which are described in detail and are not to be construed as limiting the scope of the claims. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the application, which are all within the scope of the application. Accordingly, the scope of protection of the present application is to be determined by the appended claims.