High-efficiency winding device for cotton spun yarns
Technical Field
The utility model relates to the technical field of winding devices, in particular to a high-efficiency cotton spinning yarn winding device.
Background
With the rapid development of textile industry, cotton spinning yarn is an important link of textile industry chain, the production efficiency and the product quality directly influence the competitiveness of the whole industry, and in the production process of cotton spinning, a winding link is a key step of finished product preparation, so that the efficiency and the stability are important for improving the overall production efficiency and guaranteeing the product quality.
In the prior art, cotton spinning yarn is mainly used for manufacturing various textiles, including household textiles, clothing fabric, industrial materials, sewing threads, embroidery threads and the like, but when the actual cotton spinning yarn is wound, if the winding rotating speed is too high, the yarn can be unevenly distributed during winding, so that the yarn is different in tightness, unnecessary overlapping occurs between layers or larger gaps are generated, a worker is required to interrupt the production flow, and the worker is required to stop to manually finish the yarn.
Disclosure of utility model
The utility model aims to solve the problems that in the prior art, if the winding rotating speed is too high, yarn is unevenly distributed during winding, so that yarn tightness is different, unnecessary overlapping occurs between layers or larger gaps are generated, a worker is required to interrupt the production flow, and stop for manually finishing the yarn, the process not only consumes time, but also reduces the overall working efficiency and increases the production cost.
In order to achieve the aim, the high-efficiency cotton yarn winding device comprises a base, wherein a winding mechanism is fixedly connected to the top of the base, a cutting mechanism is fixedly connected to the top of the base, the winding mechanism comprises two fixing plates and two mounting plates, the outer surface of one fixing plate is fixedly connected with a U-shaped plate, a driving motor is arranged on the outer surface of the U-shaped plate, the output end of the driving motor penetrates through the outer surface of the U-shaped plate and extends to one side, a first gear is arranged at the output end of the driving motor, and a second gear is connected to the outer surface of the first gear in a meshed mode.
Preferably, a winding rod is arranged on the inner surface wall of the second gear, a first baffle is arranged on the outer surface of the winding rod, and a first cylinder is fixedly arranged on the outer surface of the other fixing plate.
Preferably, the telescopic end of the first cylinder penetrates through the outer surface of the fixed plate in a sliding mode and extends to one side, the telescopic end of the first cylinder is fixedly connected with the second baffle, and the bottoms of the two fixed plates are fixedly connected with the top of the base.
Preferably, the inner surface walls of the two mounting plates are all rotationally connected with a rotating rod, the outer surfaces of the two rotating rods are all rotationally connected with a guide roller, and the bottoms of the two mounting plates are fixedly connected with the top of the base.
Preferably, the cutting mechanism comprises a U-shaped frame, a laser sensor is fixedly arranged at the bottom of the U-shaped frame, and a controller is fixedly arranged on the outer surface of the U-shaped frame.
Preferably, a second air cylinder is fixedly arranged at the top of the U-shaped frame, the telescopic end of the second air cylinder penetrates through the top of the U-shaped frame in a sliding mode and extends to the lower portion, and the telescopic end of the second air cylinder is fixedly connected with a cutting knife.
Preferably, the bottom of U type frame and the top fixed connection of base, the bottom of base is close to the equal fixedly connected with support column in four corner positions.
Compared with the prior art, the utility model has the advantages and positive effects that,
1. According to the utility model, under the matched use of the U-shaped plate, the driving motor, the first gear, the second gear, the winding rod, the first baffle, the first cylinder, the second baffle, the mounting plate, the rotating rod and the guide roller, cotton spinning yarns can be slowly wound, the problems of uneven winding distribution of yarns, uneven yarn tightness and the like caused by excessively high rotating speed are avoided, and manual yarn intervention during winding is reduced, so that the working efficiency is improved, and the production cost is reduced.
2. According to the utility model, under the matched use of the U-shaped frame, the laser sensor, the controller, the second cylinder and the cutting knife, the yarns can be automatically cut, so that the labor force of workers is reduced, and meanwhile, errors possibly caused by manual operation are avoided.
Drawings
FIG. 1 is a schematic diagram of a high-efficiency cotton yarn winding device according to the present utility model;
FIG. 2 is a schematic view of a portion of a winding mechanism of a high-efficiency cotton yarn winding device according to the present utility model;
FIG. 3 is a schematic view of another part of a winding mechanism of a high-efficiency cotton yarn winding device according to the present utility model;
Fig. 4 is a schematic diagram of a cutting mechanism of a high-efficiency winding device for cotton spun yarns.
The drawing shows that the drawing comprises 1, a base, 2, a support column, 3, a rolling mechanism, 301, a fixed plate, 302, a U-shaped plate, 303, a driving motor, 304, a first gear, 305, a second gear, 306, a rolling rod, 307, a first baffle, 308, a first cylinder, 309, a second baffle, 310, a mounting plate, 311, a rotating rod, 312, a guide roller, 4, a cutting mechanism, 401, a U-shaped frame, 402, a laser sensor, 403, a controller, 404, a second cylinder, 405 and a cutting knife.
Detailed Description
In order that the above objects, features and advantages of the utility model will be more clearly understood, a further description of the utility model will be rendered by reference to the appended drawings and examples. It should be noted that, without conflict, the embodiments of the present utility model and features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, but the present utility model may be practiced otherwise than as described herein, and therefore the present utility model is not limited to the specific embodiments of the disclosure that follow.
In embodiment 1, as shown in fig. 1-4, the utility model provides a high-efficiency cotton yarn winding device, which comprises a base 1, wherein a winding mechanism 3 is fixedly connected to the top of the base 1, a cutting mechanism 4 is fixedly connected to the top of the base 1, the winding mechanism 3 comprises two fixing plates 301 and two mounting plates 310, the outer surface of one fixing plate 301 is fixedly connected with a U-shaped plate 302, the outer surface of the U-shaped plate 302 is provided with a driving motor 303, the output end of the driving motor 303 penetrates through the outer surface of the U-shaped plate 302 and extends to one side, the output end of the driving motor 303 is provided with a first gear 304, the outer surface of the first gear 304 is in meshed connection with a second gear 305, the inner surface wall of the second gear 305 is provided with a winding rod 306, the outer surface of the winding rod 306 is provided with a first baffle 307, the outer surface of the other fixing plate 301 is fixedly provided with a first air cylinder 308, the telescopic end of the first air cylinder 308 penetrates through the outer surface of the fixing plate 301 and extends to one side, the telescopic end of the first air cylinder 308 is fixedly connected with a second baffle 309, the bottoms of the two fixing plates 301 are fixedly connected with the top of the base 1, the outer surfaces of the two mounting plates 310 are in meshed connection with a second gear 311, and the two inner surfaces of the two mounting plates are connected with the two guide rods 311 and the bottoms of the two mounting plates 310 are fixedly connected with the top of the base 1.
The effect that its whole embodiment 1 reaches is, when using this device to be cotton yarn winding, firstly pass cotton yarn's one end between two guide roll 312, twine cotton yarn on the winding rod 306, at this moment, start first cylinder 308, promote second baffle 309 with its flexible end, through the cooperation with first baffle 307 uses, make the in-process play the limiting displacement to cotton yarn winding, along with this, drive motor 303 on the U template 302, drive first gear 304 with its output and rotate, along with the rotation of first gear 304, utilize the meshing connection with second gear 305, thereby make can drive second gear 305 and link, and because the diameter of first gear 304 is less than second gear 305, so in the rotatory in-process of second gear 305 can play the slow rotation of second gear 305, make the winding rod 306 begin slow rotation, wind cotton yarn, and under the cooperation rolling through two guide roll 312 and dwang 311, can be to the yarn spinning in-process play the effect of guide roll 312, the yarn winding efficiency is fast, the yarn winding efficiency is not distributed under the effect of the slow running, the yarn winding is avoided, the yarn production cost is not to the time of the winding is reduced, and the yarn is not easy to be interfered and the like.
1-4, Cutting mechanism 4 includes U type frame 401, and laser sensor 402 is fixed to the bottom of U type frame 401, and the surface fixed mounting of U type frame 401 has controller 403, and the top fixed mounting of U type frame 401 has second cylinder 404, and the flexible end of second cylinder 404 slides and runs through the top of U type frame 401 and extends to the below, and the flexible end fixedly connected with of second cylinder 404 cuts out sword 405, and the bottom of U type frame 401 and the top fixed connection of base 1, and the position that the bottom of base 1 is close to four corners is all fixedly connected with support column 2.
The effect that its whole embodiment 2 reached is, at the in-process of yarn rolling, laser sensor 402 of U type frame 401 bottom can the real-time supervision below yarn rolling length, when reaching preset length, laser sensor 402 can send signal to controller 403, start second cylinder 404 through controller 403, promote cutting scissors 405 downwards with its flexible end and tailor the yarn, under the effect of cutting mechanism 4, can automize the yarn and tailor, thereby reduced workman's labour, avoided simultaneously because of the error that manual operation probably brought, support column 2 mainly used supports unable adjustment base 1 and whole device effect.
The working principle is that firstly, the yarn passes through the space between two guide rollers 312, the cotton yarn is wound on a winding rod 306, a first air cylinder 308 is started to push a second baffle 309 to play a limiting role on the cotton yarn, then, a driving motor 303 is started to drive a first gear 304 to rotate, and the second gear 305 is meshed and connected with the first gear 304, so that the second gear 305 can be driven to link, and the diameter of the first gear 304 is smaller than that of the second gear 305, so that a deceleration effect can be achieved in the rotating process of the second gear 305, the winding rod 306 starts to slowly rotate along with the slow rotation of the second gear 305, the cotton yarn is wound, and in the winding process, the guide role can be played on the yarn in the winding process under the cooperation of the two guide rollers 312 and the rotating rod 311, in the yarn winding process, a laser sensor 402 at the bottom of a U-shaped frame 401 monitors the length of the yarn below, when the length reaches a preset length, the laser sensor 402 sends a signal to a controller 403, and the controller 403 starts a second air cylinder 404 to push a cutting end to cut the cutting end of the cutting end to cut the yarn downwards.
The present utility model is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present utility model without departing from the technical content of the present utility model still belong to the protection scope of the technical solution of the present utility model.