Belt carrier roller replacement tool
Technical Field
The utility model relates to the technical field of auxiliary equipment of belt conveyors, and particularly discloses a belt carrier roller replacing tool.
Background
The carrier rollers are one of important components of a belt running system, each carrier roller consists of a bearing, a shaft and carrier roller leather, in the production process, the load is mainly borne by the bearing and the carrier roller leather, the carrier roller leather is easy to wear, the abrasion of the carrier roller leather can cause the phenomena of belt scratch and the like, and the belt is torn when serious, so that equipment accidents are caused. Therefore, the carrier roller with serious abrasion should be replaced in time, and the normal operation of the equipment is ensured. And when changing the bearing roller at every turn, usually need to accomplish by three people, two people pick up the belt with the crow bar, and another people change the bearing roller, and occupation personnel is more, and waste time and energy, work efficiency is low.
Disclosure of Invention
In order to solve the problems in the background technology, the utility model discloses a belt carrier roller replacing tool, which comprises a supporting plate and a screw, wherein the supporting plate is used for supporting a belt, so that a person can replace a carrier roller, the working time is saved, and the working efficiency is improved.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The utility model provides a frock is changed to belt bearing roller, includes the layer board that is used for holding up the belt, and the layer board is connected with the upper end of screw rod, and the screw rod lower extreme is accomodate pipe threaded connection with vertical setting, accomodates the one end fixed connection of pipe and base, and the other end slope downwardly extending of base forms the slope extension face that matches the setting with the bearing roller support, is equipped with integrated into one piece's hook-shaped couple at the end of slope extension face.
Further, the belt carrier roller replacing tool is characterized in that the base is hung on the carrier roller bracket through the inclined extension surface and the hooks.
Further, the belt idler replacement tool is provided with a handle on the screw rod, and when the handle is rotated, the handle can drive the screw rod to rotate in and out relative to the storage tube to adjust the height of the supporting plate.
Further, the belt idler replacement tool is characterized in that a vertically arranged top plate is arranged on one side of the supporting plate, a waist-shaped hole extending along the axial direction of the top plate is formed in the top plate, a screw hole is formed in the supporting plate, the supporting plate is connected with the top plate through a locking bolt penetrating through the waist-shaped hole and the screw hole, the upper end of the top plate is in abutting contact with the bottom of the supporting plate, the lower end of the top plate is in abutting contact with the supporting plate, and the supporting plate is in threaded connection with the screw rod.
Further, the frock is changed to belt bearing roller, and the cross section of layer board is L shape structure, and the layer board includes horizontal segment and vertical section, and the horizontal segment is used for holding up the belt, and vertical section middle part is connected with the screw rod through the round pin axle.
Further, the tool is changed to the belt bearing roller, and the layer board includes inside L shaped steel and wraps up at the outside rubber layer of L shaped steel.
Compared with the prior art, the utility model has the beneficial effects that:
The utility model relates to a belt carrier roller replacing tool, which comprises a supporting plate for supporting a belt, wherein the supporting plate is connected with a containing tube through a screw rod, the screw rod can adjust the height of the supporting plate relative to the containing tube by rotating, the containing tube is fixedly connected with one end of a base, the other end of the base can be hung on a carrier roller bracket, the base is firmly erected on the carrier roller bracket during operation, the screw rod is driven by a handle to rotate in or out relative to the containing tube to adjust the height of the supporting plate, the supporting plate is locked at a proper inclination angle through a top plate and a supporting plate, the belt is supported by the supporting plate to be separated from the carrier roller, one person can replace the carrier roller, the working time is saved, and the working efficiency is improved.
Drawings
Fig. 1 is a schematic perspective view of a belt idler replacement tool according to the present utility model;
fig. 2 is a schematic diagram of the working state of the belt idler replacement tool of the present utility model;
in the figures, the device comprises a 1-hook, a 2-base, a 3-storage tube, a 4-handle, a 5-screw, a 6-support plate, a 7-support plate, an 8-pin roll, a 9-locking bolt, a 10-top plate, an 11-support roller bracket, a 12-support roller and a 13-belt.
Detailed Description
For a better understanding of the present utility model, the following examples are further illustrated, but are not limited to the following examples.
According to the belt carrier roller replacing tool disclosed by the utility model, a plurality of carrier roller groups are arranged below a belt 13 at intervals along the conveying direction of the belt 13, each carrier roller group comprises a plurality of carrier rollers 12, the carrier rollers 12 are arranged at intervals along the direction perpendicular to the conveying direction of the belt, the carrier rollers 12 are respectively connected with the carrier roller support 11 through bearing frames, the belt carrier roller replacing tool comprises a supporting plate 7 for supporting the belt 13, the supporting plate 7 is connected with the upper end of a screw 5, the lower end of the screw 5 is in threaded connection with a vertically arranged containing tube 3, the containing tube 3 is fixedly connected with one end of a base 2, the other end of the base 2 is obliquely downwards extended to form an oblique extension surface matched with the carrier roller support 11, an integrally formed hook-shaped hook 1 is arranged at the tail end of the oblique extension surface, the end of the base 2 is opposite to the oblique extension surface, the oblique extension surface and the oblique extension surface jointly form a V-shaped structure notch with an opening downwards matched with the support 11, and in operation, the base 2 is hung on the carrier roller support 11 through the V-shaped structure notch and the hook 1, the base 2 is ensured to be firmly erected on the carrier roller support 11, the carrier roller support 11 is relatively driven by the screw 5, the screw 3 is relatively to the containing tube 3 or the containing tube 3 is screwed out of the carrier roller support 3, the carrier roller is adjusted, the height of the carrier roller is adjusted, the personal carrier roller is required to be replaced, and the personal time is saved.
As an alternative design, preferably the tool is replaced by the belt carrier roller, the handle 4 is arranged on the screw 5, when the handle 4 is rotated, the handle 4 can drive the screw 5 to rotate in and out relative to the storage tube 3 to adjust the height of the supporting plate 7, the screw 5 is driven to rotate in and out relative to the storage tube 3 by the handle 4, the height of the supporting plate 7 can be conveniently adjusted, the power for driving the screw 5 to rotate can be manual rotation of the handle 4, the motor can be used for driving the screw 5 to rotate, and the transmission structure for driving the screw 5 to rotate by the motor is of the prior art, so that the description is omitted.
As optional design, preferably belt bearing roller changes frock, be equipped with the roof 10 of vertical setting on one side of layer board 7, be equipped with along its axially extending's kidney-shaped hole on roof 10, be equipped with the screw on layer board 7, be connected through the lock bolt 9 of wearing to establish in kidney-shaped hole and screw between layer board 7 and the roof 10, the upper end of roof 10 supports tight contact with layer board 7 bottom, the lower extreme of roof 10 supports tight contact with backup pad 6, through setting up kidney-shaped hole, can adjust the height of roof 10, the inclination of fine setting layer board 7, backup pad 6 cover is established on screw 5, backup pad 6 and screw 5 threaded connection, what should be said here, preferably the cross section of layer board 7 is L-shaped structure, layer board 7 includes horizontal segment and vertical segment, the horizontal segment is used for holding up belt 13, the vertical segment middle part is through round pin 8 and screw 5 swivelling joint, when utilizing layer board 7 to hold up belt 13, adjust the height of loose 7 earlier, again, adjust lock bolt 9 between roof 10, make 7 rotate around round pin 8 and adjust the inclination of layer board 7, guarantee that belt 7 horizontal segment is tight with layer board 7, support board 10 is tight with the tight 10, make the tight 10 with the top board 10 is supported tight with the top board 6, the tight contact with layer board 10, realize the tight adjustment of top board 10, the top board is with the top board is adjusted through the tight end of tip 10, the top board is adjusted to support 7, the tight angle is adjusted to be tight with the top board is adjusted to the top board is adjusted.
As optional design, preferably the frock is changed to belt bearing roller, and layer board 7 includes inside L shaped steel and wraps up at the outside rubber layer of L shaped steel, protects the belt, avoids layer board 7 to scratch the belt with the in-process of belt 13 contact.
The working process of the utility model is as follows:
As shown in fig. 2, when the support roller is in operation, the base 2 is firmly erected on the support roller bracket 11, the handle 4 drives the screw 5 to screw in or out relative to the storage tube 3, the height of the support plate 7 is adjusted, the locking bolt 9 between the support plate 7 and the top plate 10 is loosened, the support plate 7 rotates around the pin shaft 8 to adjust the inclination angle of the support plate 7, the horizontal section of the support plate 7 is enabled to be in fit with and tightly attached to the belt 13, the height of the top plate 10 is adjusted, the upper end of the top plate 10 is enabled to be in abutting contact with the bottom of the support plate 7, then the locking bolt 9 between the support plate 7 and the top plate 10 is adjusted, the support plate 6 is enabled to be in abutting contact with the lower end of the top plate 10, the support plate 7 is locked at the adjusted inclination angle through the top plate 10, then the support roller height of the support plate 7 is adjusted, the belt 13 is supported and separated from the support roller 12 by the support plate 7, one person can replace the support roller, working time is saved, and working efficiency is improved.
The above description is only an application embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto, and the scope of the claims should not be limited thereto, and any equivalent changes according to the technical solution of the present utility model should be covered in the protection scope of the present utility model.