CN222424291U - An integrated controller with rapid maintenance function - Google Patents

Abstract

The utility model relates to the technical field of controllers and discloses an integrated controller with a rapid maintenance function, which comprises a fixed frame, wherein the top end of the fixed frame is fixedly connected with left and right opposite limiting grooves, the inner wall of each limiting groove is fixedly connected with a limiting rod, the outer side of the middle end of each limiting rod is slidably connected with a sliding block, the inner side of each sliding block is fixedly connected with a clamping block, the front end of each sliding block is fixedly connected with a fixing rod, the outer side of the rear end of each fixing rod is provided with a spring, the top end of the fixed frame is provided with a host, the outer side of each host is provided with left and right opposite clamping grooves, and the clamping grooves are in clamping connection with the clamping blocks. In the utility model, the key components or modules of the controller can be quickly disassembled by maintenance personnel through quick disassembly design, so that the maintenance is quickly performed. This can greatly reduce the downtime of the apparatus and improve the production efficiency.

Description

Integrated controller with rapid maintenance function

Technical Field

The utility model relates to the technical field of controllers, in particular to an integrated controller with a rapid maintenance function.

Background

With the increasing level of industrial automation, integrated controllers play an increasingly important role in various production facilities and systems. The controllers are responsible for managing and monitoring the production process and ensuring the normal operation and production efficiency of the equipment. However, the conventional integrated controller has some challenges in maintenance and repair, such as long maintenance period, complicated maintenance process, high requirements of maintenance personnel, etc., and in order to solve these problems, an integrated controller having a rapid maintenance function has been developed. This type of controller combines advanced technology and design concepts with the aim of simplifying maintenance procedures, reducing downtime, reducing maintenance costs, and reducing reliance on maintenance personnel skills.

According to the prior art, the sealing integrated controller is disclosed in the prior patent (bulletin number: CN 206251077U), and comprises a shell and a cover plate covered on the top of the shell, wherein a first leading-out end, a second leading-out end and a third leading-out end are fixed on the bottom of the shell, an upper discrete component assembling plate is fixed on the middle part of an inner cavity of the shell through the first leading-out end, the second leading-out end and the third leading-out end, a control circuit, a driving circuit and an isolation transformer are arranged on the upper discrete component assembling plate, a field effect transistor chip and a conducting strip are welded on the bottom of the inner cavity of the shell of the isolation transformer through a ceramic copper-clad plate, the outer end of the first leading-out end is connected with a control power supply, the outer end of the second leading-out end is connected with a load power supply, the inner end of the second leading-out end is connected with a D electrode of the field effect transistor chip through the conducting strip, and the outer end of the third leading-out end is connected with a load. The controller adopts a modularized design scheme to modularly design a timing circuit with a certain function, completes a complex timing control function in a limited design space, has simple wiring and reliable work, and overcomes the defects of the traditional relay control circuit.

However, in the practical use process of the above scheme, when maintenance is performed, the integrated controller needs to be detached integrally, the steps are complex, the integrated controller cannot be rapidly maintained, and if the controller cannot be rapidly maintained, a maintainer may need longer time to diagnose and repair the fault. This can lead to extended downtime of the equipment, impact production efficiency, and failure to maintain quickly means that the maintenance process is more complex, potentially requiring more human and material resources, thereby increasing maintenance costs.

In view of this, the present utility model proposes an integrated controller with a fast maintenance function.

Disclosure of utility model

The utility model provides an integrated controller with a rapid maintenance function, which solves the problem of inconvenient maintenance in the related art.

The technical scheme includes that the integrated controller with the rapid maintenance function comprises a fixing frame, wherein a left limit groove and a right limit groove are fixedly connected to the top end of the fixing frame, a limit rod is fixedly connected to the inner wall of the limit groove, a sliding block is slidably connected to the outer side of the middle end of the limit rod, a clamping block is fixedly connected to the inner side of the sliding block, a fixing rod is fixedly connected to the front end of the sliding block, a spring is arranged on the outer side of the rear end of the fixing rod, a host is arranged at the top end of the fixing frame, a left clamp groove and a right clamp groove are formed in the outer side of the host, and the clamp grooves are in clamping connection with the clamping block.

Preferably, a cooling bin is arranged on the inner side of the top end of the fixing frame, and a water inlet pipe is fixedly connected to the bottom side of the front end of the cooling bin.

Preferably, the right side of the water inlet pipe is fixedly connected with a delivery pump, and the right side of the delivery pump is fixedly connected with a connecting pipe.

Preferably, the rear side of the connecting pipe is fixedly connected with a heat dissipation box, and the heat dissipation box is fixedly connected with the conveying pump.

Preferably, ventilation pipes which are uniformly distributed are arranged on the outer side of the heat dissipation box, and communication holes which are uniformly distributed are arranged on the inner side of the heat dissipation box.

Preferably, the rear side of the heat dissipation box is fixedly connected with a water outlet pipe, and the water outlet pipe is fixedly connected with the cooling bin.

Preferably, the outer side of the top end of the water inlet pipe is fixedly connected with a protective box, and the left side of the protective box is fixedly connected with uniformly distributed fans.

Preferably, the protection box is fixedly connected with the fixing frame.

The working principle and the beneficial effects of the utility model are as follows:

According to the utility model, the fixing rod is pulled to drive the clamping block to move forwards and backwards, so that whether the clamping block is clamped with the clamping groove or not is controlled, whether the fixing frame is connected with the host is controlled, the host is rapidly disassembled, and a maintainer can rapidly disassemble key parts or modules of the controller by virtue of the rapid disassembly design, so that rapid maintenance is performed. The downtime of the equipment can be greatly reduced, and the production efficiency is improved;

According to the utility model, the cooling liquid in the cooling bin is extracted by the delivery pump through the water inlet pipe, and is delivered into the heat dissipation box through the connecting pipe, and is delivered back into the cooling bin through the water outlet pipe to complete circulation, and meanwhile, hot air in the ventilation pipe and the inner wall of the ventilation pipe are extracted through the fan, and cold air at the outer side is extracted and replaced continuously, so that the host at the top end of the fixing frame is cooled in a circulating way, the performance and stability of the host are possibly reduced due to the fact that the temperature of the controller is too high, and the service life of the host is shortened. Through the circulation cooling, can effectively reduce the operating temperature of controller, slow down hardware ageing speed, extension equipment life-span.

Drawings

The utility model will be described in further detail with reference to the drawings and the detailed description.

FIG. 1 is a schematic front perspective view of the present utility model;

FIG. 2 is an enlarged schematic view of the structure of FIG. 1A according to the present utility model;

FIG. 3 is a schematic diagram of a cross-sectional structure of a limiting groove according to the present utility model;

FIG. 4 is a schematic cross-sectional view of a fixing frame according to the present utility model;

FIG. 5 is a schematic perspective view of a fan of the present utility model;

FIG. 6 is a schematic diagram showing a perspective structure of a delivery pump according to the present utility model;

Fig. 7 is a schematic perspective view of a radiator box according to the present utility model.

The device comprises a fixing frame 1, a host machine 2, a clamping groove 3, a limiting groove 4, a limiting rod 5, a limiting rod 6, a sliding block 7, a clamping block 8, a fixing rod 9, a spring 10, a water inlet pipe 11, a conveying pump 12, a connecting pipe 13, a heat dissipation box 14, a ventilation pipe 15, a communication hole 16, a water outlet pipe 17, a protection box 18, a fan 19 and a cooling bin.

Detailed Description

The technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Example 1

The utility model provides a preferred embodiment of an integrated controller with a rapid maintenance function, as shown in figures 1 to 7, which comprises a fixing frame 1, wherein the top end of the fixing frame 1 is fixedly connected with left and right opposite limiting grooves 4, the limiting grooves 4 are supported and fixed through the fixing frame 1, the inner walls of the limiting grooves 4 are fixedly connected with limiting rods 5, the limiting rods 5 are fixed through the limiting grooves 4, the outer sides of the middle ends of the limiting rods 5 are slidably connected with sliding blocks 6, the sliding blocks 6 are limited through the limiting rods 5, the inner sides of the sliding blocks 6 are fixedly connected with clamping blocks 7, the clamping blocks 7 are fixed through the sliding blocks 6, the front ends of the sliding blocks 6 are fixedly connected with fixing rods 8, the outer sides of the rear ends of the fixing rods 8 are provided with springs 9, the springs 9 are limited through the fixing rods 8, the top end of the fixing frame 1 is provided with a host machine 2, the outer sides of the host machine 2 are provided with left and right opposite clamping grooves 3, the clamping grooves 3 are clamped with the clamping blocks 7, and the clamping grooves 3 are clamped with the clamping blocks 7, so that the host machine 2 is fixed through the clamping blocks 7.

Example 2

On the basis of the embodiment 1, the preferred embodiment of the integrated controller with the rapid maintenance function is shown in fig. 1 to 7, wherein a cooling bin 19 is arranged on the inner side of the top end of a fixing frame 1, a water inlet pipe 10 is fixedly connected to the bottom side of the front end of the cooling bin 19, and the water inlet pipe 10 is fixed through the fixing frame 1.

In this embodiment, the delivery pump 11 is fixedly connected to the right side of the water inlet pipe 10, the water inlet pipe 10 is fixed through the delivery pump 11, the cooling bin 19 and the delivery pump 11 are connected through the water inlet pipe 10, the connecting pipe 12 is fixedly connected to the right side of the delivery pump 11, and the connecting pipe 12 is fixed through the delivery pump 11.

In this embodiment, a heat dissipation tank 13 is fixedly connected to the rear side of the connection pipe 12, the transfer pump 11 and the heat dissipation tank 13 are connected through the connection pipe 12, the heat dissipation tank 13 is fixedly connected to the transfer pump 11, and the transfer pump 11 is fixed through the heat dissipation tank 13.

In this embodiment, ventilation pipes 14 are uniformly distributed on the outer side of the heat dissipation box 13, air circulates in the heat dissipation box 13 through the ventilation pipes 14, communication holes 15 are uniformly distributed on the inner side of the heat dissipation box 13, and cooling liquid in the heat dissipation box 13 can circulate through the communication holes 15.

In this embodiment, the rear side of the heat dissipation box 13 is fixedly connected with a water outlet pipe 16, the water outlet pipe 16 is fixed by the heat dissipation box 13, and meanwhile, the heat dissipation box 13 and the cooling bin 19 are connected by the sliding block 6, and the water outlet pipe 16 is fixedly connected with the cooling bin 19.

In this embodiment, the outer side of the top end of the water inlet pipe 10 is fixedly connected with a protective box 17, the inner structure is protected by the protective box 17, the left side of the protective box 17 is fixedly connected with a uniformly distributed fan 18, the fan 18 is fixed by the protective box 17, meanwhile, the air in the protective box 17 is extracted and discharged by the fan 18, and therefore the temperature of the air in the interior is controlled.

In this embodiment, the protection box 17 is fixedly connected with the fixing frame 1, and the protection box 17 is fixed by the fixing frame 1.

When the integrated controller with the rapid maintenance function operates, firstly, the delivery pump 11 utilizes the water inlet pipe 10 to extract cooling liquid at the front side of the cooling bin 19, meanwhile, the cooling liquid is delivered into the communication hole 15 at the inner side of the heat dissipation box 13 through the connecting pipe 12, heat is transferred to the inner wall of the ventilation pipe 14, cold air in the ventilation pipe 14 is replaced with the inner wall, and air in the ventilation pipe 14 is extracted and discharged through the fan 18, so that the host machine 2 at the top end of the fixing frame 1 is cooled through the cooling bin 19, and when the host machine 2 is maintained, the fixing rod 8 is pulled forwards, the sliding block 6 and the clamping block 7 are driven to move forwards through the fixing rod 8, so that the clamping block 7 is moved out of the clamping groove 3, and clamping with the fixing frame 1 of the clamping groove 3 is cancelled, so that the host machine 2 can be rapidly detached from the fixing frame 1 for maintenance.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims (8)

1. An integrated controller with a quick maintenance function, comprising a fixing frame (1), characterized in that the fixing frame (1) has a top end fixedly connected with a limiting groove (4) opposite to the left and right, the limiting groove (4) has an inner wall fixedly connected with a limiting rod (5), a middle end of the limiting rod (5) is slidably connected with a slider (6) on the outer side, the slider (6) has an inner side fixedly connected with a locking block (7), the slider (6) has a front end fixedly connected with a fixing rod (8), a rear end of the fixing rod (8) is provided with a spring (9), a mainframe (2) is provided at the top end of the fixing frame (1), the outer side of the mainframe (2) is provided with a locking groove (3) opposite to the left and right, and the locking groove (3) is locked with the locking block (7). 2. An integrated controller with a quick maintenance function according to claim 1, characterized in that a cooling bin (19) is provided on the inner side of the top end of the fixing frame (1), and a water inlet pipe (10) is fixedly connected to the bottom side of the front end of the cooling bin (19). 3. An integrated controller with a quick maintenance function according to claim 2, characterized in that a delivery pump (11) is fixedly connected to the right side of the water inlet pipe (10), and a connecting pipe (12) is fixedly connected to the right side of the delivery pump (11). 4. An integrated controller with a quick maintenance function according to claim 3, characterized in that a heat sink (13) is fixedly connected to the rear side of the connecting pipe (12), and the heat sink (13) is fixedly connected to the delivery pump (11). 5. An integrated controller with a quick maintenance function according to claim 4, characterized in that evenly distributed ventilation pipes (14) are opened on the outside of the heat dissipation box (13), and evenly distributed communication holes (15) are opened on the inside of the heat dissipation box (13). 6. An integrated controller with a quick maintenance function according to claim 4, characterized in that a water outlet pipe (16) is fixedly connected to the rear side of the heat dissipation box (13), and the water outlet pipe (16) is fixedly connected to the cooling bin (19). 7. An integrated controller with a quick maintenance function according to claim 2, characterized in that a protection box (17) is fixedly connected to the outer side of the top end of the water inlet pipe (10), and a uniformly distributed fan (18) is fixedly connected to the left side of the protection box (17). 8. An integrated controller with a quick maintenance function according to claim 7, characterized in that the protection box (17) is fixedly connected to the fixing frame (1).