CN222400330U - Water-soluble dietary fiber ultrasonic extraction filter equipment - Google Patents
Water-soluble dietary fiber ultrasonic extraction filter equipment Download PDFInfo
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- CN222400330U CN222400330U CN202421150020.2U CN202421150020U CN222400330U CN 222400330 U CN222400330 U CN 222400330U CN 202421150020 U CN202421150020 U CN 202421150020U CN 222400330 U CN222400330 U CN 222400330U
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- soluble dietary
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- 235000013325 dietary fiber Nutrition 0.000 title claims abstract description 34
- 238000002137 ultrasound extraction Methods 0.000 title claims abstract description 20
- 238000001914 filtration Methods 0.000 claims abstract description 37
- 239000002699 waste material Substances 0.000 claims description 10
- 238000000605 extraction Methods 0.000 abstract description 21
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 10
- 239000000463 material Substances 0.000 abstract description 9
- 238000004090 dissolution Methods 0.000 abstract description 5
- 235000013305 food Nutrition 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 description 39
- 239000012535 impurity Substances 0.000 description 14
- 239000002245 particle Substances 0.000 description 11
- 238000001035 drying Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 244000105624 Arachis hypogaea Species 0.000 description 2
- 208000018522 Gastrointestinal disease Diseases 0.000 description 2
- 244000068988 Glycine max Species 0.000 description 2
- 235000010469 Glycine max Nutrition 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 235000013339 cereals Nutrition 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 239000013013 elastic material Substances 0.000 description 2
- 230000002496 gastric effect Effects 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 235000020232 peanut Nutrition 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Abstract
The utility model belongs to the technical field of food production and processing, and particularly relates to a water-soluble dietary fiber ultrasonic extraction and filtration device which comprises a base and a filtration assembly arranged above the base, wherein the filtration assembly comprises a feeding hopper, an ultrasonic box, a first motor, an elastic sheet and a filtration screen, the feeding hopper is fixedly connected to the outer side of one end of the base, the ultrasonic box is fixedly connected to the outer side of the end part of the feeding hopper, and the cavitation effect and high-frequency vibration of ultrasonic waves can effectively destroy the cell structure of materials and accelerate the dissolution and extraction processes of dietary fibers.
Description
Technical Field
The utility model belongs to the technical field of food production and processing, and particularly relates to a water-soluble dietary fiber ultrasonic extraction and filtration device.
Background
The dietary fiber has certain effects in preventing human gastrointestinal diseases and maintaining gastrointestinal health, wherein the water-soluble dietary fiber has more functions, so that people pay more attention to the fact that five cereals are more in the dietary fiber extraction, such as peanuts, soybeans and the like, the device for extracting the dietary fiber in the prior art is not perfect enough, equipment is complex, later maintenance is difficult, and meanwhile, the filtering step is simply filtered by using a filter plate, so that the filter plate is easy to block, and the cost of manual treatment is increased;
for this purpose, an ultrasonic extraction and filtration device for water-soluble dietary fibers is designed to solve the above problems.
Disclosure of utility model
To solve the problems set forth in the background art. The utility model provides a water-soluble dietary fiber ultrasonic extraction and filtration device, which can effectively destroy the cell structure of materials through the cavitation effect and high-frequency vibration of ultrasonic waves, accelerates the dissolution and extraction processes of dietary fiber, has shorter extraction time and higher efficiency compared with the traditional extraction method, and simultaneously can shake impurities attached to the filtration holes of a filtration sieve and undissolved raw material particles through the continuous vibration of the filtration sieve, so as to separate the impurities from the inside of the filtration holes of the filtration sieve, reduce the possibility of blockage of the filtration sieve and increase the practicability of the device.
In order to achieve the aim, the utility model provides the technical scheme that the ultrasonic extraction and filtration device for the water-soluble dietary fiber comprises a base and a filtration component arranged above the base;
The filter component comprises a feeding hopper, an ultrasonic box, a first motor, elastic sheets and a filter screen, wherein the feeding hopper is fixedly connected to the outer side of one end of a base, the ultrasonic box is fixedly connected to the outer side of the end of the feeding hopper, two first motors are installed on the outer side of the end of the ultrasonic box, a shredding roller is fixedly connected to the outer side of a main shaft of the first motor, the shredding roller is arranged on the inner side of the end of the ultrasonic box, a plurality of connecting boxes are fixedly connected to the upper surface of the base, two ends of the elastic sheets are respectively fixedly connected to the outer side of the end of the base and the outer side of the end of the filter screen, two second motors are installed on the outer side of one end of the filter screen, eccentric blocks are movably connected to the outer side of the main shaft of the second motors, a concentrating and drying barrel is installed on the lower surface of the base, and the concentrating and drying barrel is communicated with the connecting boxes.
As a preferable mode of the ultrasonic extraction and filtration device for water-soluble dietary fibers, an electromagnetic vibrator is arranged on the lower surface of the feeding hopper.
As a preferable water-soluble dietary fiber ultrasonic extraction and filtration device, a feeding port is arranged at the outer side of one end of the ultrasonic box.
As a preferable water-soluble dietary fiber ultrasonic extraction and filtration device, waste boxes are arranged on the outer sides of two ends of the filter screen.
As the water-soluble dietary fiber ultrasonic extraction and filtration device is preferable, the filtration assembly further comprises a fixed screw, a telescopic rod is fixedly connected to the outer side of a main shaft of the second motor, and the eccentric block is movably connected with the telescopic rod through the fixed screw.
Compared with the prior art, the utility model has the beneficial effects that the filter assembly is added, the material cell structure can be effectively destroyed through the cavitation effect and high-frequency vibration of ultrasonic waves, the dissolution and extraction process of dietary fibers are accelerated, the extraction time is shorter, the efficiency is higher, meanwhile, impurities attached to the filter holes of the filter sieve and undissolved raw material particles can be dithered through the continuous vibration of the filter sieve, and then the impurities and undissolved raw material particles are separated from the inside of the filter holes of the filter sieve, so that the possibility of blocking the filter sieve is reduced, and the practicability of the device is improved.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of the structure of the collecting box and the concentrating and drying drum in the utility model;
FIG. 3 is a schematic view of the structure of the ultrasonic box and the feed port in the present utility model;
FIG. 4 is a schematic diagram of a second motor and eccentric mass in accordance with the present utility model;
in the figure:
1. A base;
2. The device comprises a filter assembly, a feeding hopper, a 22, an ultrasonic box, a 23, a first motor, a 24, a chopping roller, a 25, a flow receiving box, a 26, a filter screen, a 27, an elastic sheet, a 28, a second motor, a 29, an eccentric block, a 210, a concentrating and drying barrel, a 211, an electromagnetic vibrator, a 212, a feeding port, a 213, a waste box, a 214, a telescopic rod, a 215 and a fixed screw.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1;
an ultrasonic wave extraction and filtration device for water-soluble dietary fibers comprises a base 1.
In the embodiment, the dietary fiber has certain effects in preventing gastrointestinal diseases of human beings and maintaining gastrointestinal health, wherein the water-soluble dietary fiber has more functions, so that people pay more attention to the dietary fiber extraction, especially five cereals such as peanuts, soybeans and the like, the device for extracting the dietary fiber in the prior art is not perfect enough, the equipment is complex, the later maintenance is difficult, meanwhile, the filtering step is simply filtering by using a filter plate, the filter plate is easy to block, the cost of manual treatment is increased, and the technical problem is solved, so that the filter assembly 2 is added on the basis.
Further, the method comprises the following steps:
As shown in fig. 1 to 4:
In combination with the above, the filtering component 2 comprises a feeding hopper 21, an ultrasonic box 22, a first motor 23, elastic sheets 27 and a filtering screen 26, wherein the feeding hopper 21 is fixedly connected to the outer side of one end of the base 1, the ultrasonic box 22 is fixedly connected to the outer side of the end of the feeding hopper 21, two first motors 23 are installed on the outer side of the end of the ultrasonic box 22, a shredding roller 24 is fixedly connected to the outer side of a main shaft of the first motor 23, the shredding roller 24 is arranged on the inner side of the end of the ultrasonic box 22, a flow connecting box 25 is fixedly connected to the upper surface of the base 1, two ends of the elastic sheets 27 are fixedly connected to the outer side of the end of the base 1 and the outer side of the end of the filtering screen 26 respectively, two second motors 28 are installed on the outer side of one end of the filtering screen 26, an eccentric block 29 is movably connected to the outer side of the main shaft of the second motor 28, a concentrating and drying drum 210 is installed on the lower surface of the base 1, and the concentrating and drying drum 210 is communicated with the flow connecting box 25.
In this embodiment: in the ultrasonic extraction and filtration device for water-soluble dietary fibers, a feeding hopper 21 is fixedly connected to the upper surface of one end of a base 1, the feeding hopper 21 has a certain inclination angle, raw materials can slide along the inner wall of the feeding hopper 21, an ultrasonic box 22 is fixedly connected to the outer side of the end part of the feeding hopper 21, two chopping rollers 24 are arranged in the ultrasonic box 22 in a staggered manner, the raw materials can be chopped, when a user needs to use the device, the raw materials are firstly added into the ultrasonic box 22, under the action of the chopping rollers 24, the raw materials are chopped, the purpose of the step is to increase the surface area of the raw materials, so that the raw materials are easier to receive the action of ultrasonic waves, the extraction efficiency is improved, the chopped raw materials are ready for the next ultrasonic extraction in the ultrasonic box 22, the ultrasonic wave box 22 is internally provided with an ultrasonic wave extractor, the ultrasonic wave generator generates high-frequency vibration, so that water molecules in the extraction tank generate intense vibration and impact, a large amount of energy is released, the energy can destroy the cell structure of the raw materials, water-soluble dietary fibers are easier to dissolve in the extracting solution, the vibration effect of the ultrasonic wave can promote the penetration and diffusion of the extracting solution in the raw materials, the extraction efficiency is further improved, the processed raw materials are transported to the surface of the filter screen 26 through the feeding hopper 21, the second motor 28 is started at the moment, the second motor 28 drives the eccentric block 29 at the outer side of the main shaft of the second motor to rotate, the eccentric block 29 is in a fan-shaped structure, the two ends of the elastic piece 27 are fixedly connected with the outer side of the end part of the filter screen 26 and the outer side of the end part of the base 1 respectively, the elastic piece 27 is made of elastic materials, the second motor 28 can enable the filter screen 26 to vibrate above the base 1, and then the raw materials are filtered through the filter holes on the inner side of the filter screen 26, through the effect of the filter screen 26, large-particle impurities and undissolved raw material particles can be filtered out, relatively pure extracting solution is obtained, the extracting solution flows into the inside of the flow connecting box 25, and then flows into the inside of the concentrating and drying barrel 210 communicated with the flow connecting box 25 to be concentrated and dried, the material cell structure can be effectively destroyed through the cavitation effect of ultrasonic waves and high-frequency vibration, the dissolution and extraction process of dietary fibers are accelerated, and compared with the traditional extraction method, the extraction time is shorter, the efficiency is higher, meanwhile, impurities attached to the filter holes of the filter screen 26 and undissolved raw material particles can be dithered through the continuous vibration of the filter screen 26, so that the extracting solution is separated from the inside of the filter holes of the filter screen 26, the possibility of blocking of the filter screen 26 is reduced, and the practicability of the device is improved.
Still further, the method comprises:
In an alternative embodiment, the lower surface of the hopper 21 is fitted with an electromagnetic vibrator 211.
In the embodiment, the electromagnetic vibrator 211 is arranged on the lower surface of the feeding hopper 21, the feeding hopper 21 can be vibrated by the electromagnetic vibrator 211, and the electromagnetic vibrator 211 can promote the inner wall of the feeding hopper 21 to vibrate by the vibrating force generated by electromagnetic force, so that the fluidity of raw materials is improved, the problems of raw material accumulation and unsmooth flow are solved, the continuity and stability of the production process are ensured, the requirements under different production scenes are met, and the production flexibility is improved.
Still further, the method comprises:
In an alternative embodiment, a feed port 212 is mounted on the outside of one end of the ultrasonic tank 22.
In this embodiment, the outer side of one end of the ultrasonic box 22 is fixedly connected with a feeding port 212, the feeding port 212 is composed of a rectangular box body and two inclined plates, and when materials are conveyed into the ultrasonic box 22 through the feeding port 212, the materials can be conveyed between the two shredding rolls 24 in the ultrasonic box 22 more uniformly, so that the shredding efficiency of the device on the materials is improved, and the practicability of the device is improved.
Still further, the method comprises:
In an alternative embodiment, a waste bin 213 is mounted on the outside of both ends of the filter screen 26.
In the embodiment, the waste bin 213 is a hollow bin body, the waste bin 213 is fixedly connected to the outer sides of two ends of the filter screen 26, impurities and undissolved raw material particles can be accumulated in the filter screen 26 in the use process by a user, at the moment, the impurities and undissolved raw material particles on the surface of the filter screen 26 can be cleaned into the waste bin 213 by the user, the impurities can be rapidly processed and collected, the shutdown cleaning time can be reduced, and the production efficiency and yield can be improved.
Still further, the method comprises:
In an alternative embodiment, the filter assembly 2 further comprises a fixing screw 215, the outer side of the main shaft of the second motor 28 is fixedly connected with a telescopic rod 214, and the eccentric block 29 is movably connected with the telescopic rod 214 through the fixing screw 215.
In this embodiment, the outer side of the end of the second motor 28 is fixedly connected with a telescopic rod 214, the inner side of one end of the telescopic rod 214 is provided with a plurality of threaded holes, the inner side of the end of the eccentric block 29 is provided with a through hole, a user can insert the telescopic rod 214 into the inner side of one end of the eccentric block 29 and provide a rectangular groove, the position of the eccentric block 29 can be fixed by penetrating the eccentric block 29 through a fixing screw 215 and being in threaded connection with the telescopic rod 214, and the position of the eccentric block 29 relative to the center of gravity of the main shaft can be changed by adjusting the outward extension distance of the eccentric block 29, so that the vibration amplitude is changed, the vibration intensity of the filter screen 26 can be adjusted according to actual needs, and different production requirements can be met.
Working principle: in the ultrasonic extraction and filtration device for water-soluble dietary fibers, a feeding hopper 21 is fixedly connected to the upper surface of one end of a base 1, the feeding hopper 21 has a certain inclination angle, raw materials can slide along the inner wall of the feeding hopper 21, an ultrasonic box 22 is fixedly connected to the outer side of the end part of the feeding hopper 21, two chopping rollers 24 are arranged in the ultrasonic box 22 in a staggered manner, the raw materials can be chopped, when a user needs to use the device, the raw materials are firstly added into the ultrasonic box 22, under the action of the chopping rollers 24, the raw materials are chopped, the purpose of the step is to increase the surface area of the raw materials, so that the raw materials are easier to receive the action of ultrasonic waves, the extraction efficiency is improved, the chopped raw materials are ready for the next ultrasonic extraction in the ultrasonic box 22, the ultrasonic wave box 22 is internally provided with an ultrasonic wave extractor, the ultrasonic wave generator generates high-frequency vibration, so that water molecules in the extraction tank generate intense vibration and impact, a large amount of energy is released, the energy can destroy the cell structure of the raw materials, water-soluble dietary fibers are easier to dissolve in the extracting solution, the vibration effect of the ultrasonic wave can also promote the penetration and diffusion of the extracting solution in the raw materials, the extraction efficiency is further improved, the processed raw materials are transported to the surface of the filter screen 26 through the feeding hopper 21, the second motor 28 is started at the moment, the second motor 28 drives the eccentric block 29 on the outer side of the main shaft of the second motor to rotate, the eccentric block 29 is in a fan-shaped structure, and the two ends of the elastic piece 27 are respectively connected with the outer side of the end part of the filter screen 26 for eccentric rotation, The outside of the end part of the base 1 is fixedly connected, the elastic sheet 27 is made of elastic materials, the filter screen 26 can vibrate above the base 1 through the second motor 28, raw materials are filtered through the filter holes on the inner side of the filter screen 26, large-particle impurities and undissolved raw material particles can be filtered through the action of the filter screen 26, relatively pure extracting solution is obtained, the extracting solution flows into the inside of the flow connecting box 25, then flows into the inside of the concentrating and drying barrel 210 communicated with the flow connecting box 25 to be concentrated and dried, the material cell structure can be effectively destroyed through cavitation effect and high-frequency vibration of ultrasonic waves, the dissolution and extraction process of dietary fibers are accelerated, compared with the traditional extraction method, the extraction time is shorter, the efficiency is higher, meanwhile, impurities attached to the filter holes of the filter screen 26 and undissolved raw material particles can be dithered through the continuous vibration of the filter screen 26, and further, the electromagnetic vibrator 211 is arranged on the lower surface of the feeding hopper 21, the feeding hopper 21 can be vibrated by the electromagnetic vibrator 211, the inner wall of the feeding hopper 21 can be promoted to vibrate by the vibrating force generated by electromagnetic force of the electromagnetic vibrator 211, so that the fluidity of raw materials is improved, the problems of raw material accumulation and unsmooth flow are solved, the continuity and stability of the production process are ensured, the requirements under different production scenes are met, the production flexibility is improved, the feeding port 212 is fixedly connected to the outer side of one end of the ultrasonic box 22, the feeding port 212 consists of a rectangular box body and two inclined plates, and when the materials are conveyed into the ultrasonic box 22 through the feeding port 212, can more even carry the raw materials between two shredding drums 24 of ultrasonic wave case 22 inside, the efficiency of cutting up of the device to the raw materials has been increased, the practicality of the device has been increased, waste bin 213 is inside hollow box, filter screen 26's both ends outside fixedly connected with waste bin 213, the user can appear impurity and undissolved raw materials granule and pile up too much condition in filter screen 26 inside at the use, this moment, the user can clear up waste bin 213 inside with filter screen 26 surface impurity and undissolved raw materials granule, handle and collect impurity fast, can reduce the time of shut down clearance, improve production efficiency and output, second motor 28's tip outside fixedly connected with telescopic link 214, a plurality of screw hole has been seted up to telescopic link 214's one end inboard, the through-hole has been seted up to eccentric link 29's tip inboard, the user can insert the inside of rectangular channel with telescopic link 29 one end inboard, run through eccentric link 29 and telescopic link 214 threaded connection through fixing screw 215, can fix eccentric link 29's position, through adjusting eccentric link 29 outside extension distance, can change eccentric link 29, can be for the vibration of the same kind of vibration demand of vibration screen 26, thereby the vibration demand is satisfied.
It should be noted that the above-mentioned embodiments are merely preferred embodiments of the present utility model, and the present utility model is not limited thereto, but may be modified or substituted for some of the technical features thereof by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (5)
1. The ultrasonic extraction and filtration device for the water-soluble dietary fibers comprises a base (1) and is characterized by also comprising a filtration component (2) arranged above the base (1);
The utility model provides a filter subassembly (2) is including feed hopper (21), ultrasonic tank (22), first motor (23), elastic sheet (27) and filter sieve (26), the one end outside fixedly connected with feed hopper (21) of base (1), the tip outside fixedly connected with ultrasonic tank (22) of feed hopper (21), two first motors (23) are installed in the tip outside of ultrasonic tank (22), the main shaft outside fixedly connected with of first motor (23) cuts up cylinder (24), cut up cylinder (24) set up in the tip inboard of ultrasonic tank (22), the last surface fixedly connected with of base (1) connects flow box (25), a plurality of the both ends of elastic sheet (27) respectively with the tip outside of base (1) filter sieve (26) the tip outside fixedly connected with, two second motors (28) are installed in the one end outside of filter sieve (26), the main shaft outside swing joint of second motor (28) has eccentric block (29), the lower barrel surface mounting of base (1) has concentrated flow box (210), concentrated flow (210) are connected with stoving case (25).
2. The ultrasonic extraction and filtration device for water-soluble dietary fiber according to claim 1, wherein an electromagnetic vibrator (211) is mounted on the lower surface of the hopper (21).
3. The ultrasonic extraction and filtration device for water-soluble dietary fibers according to claim 1, wherein a feeding port (212) is arranged outside one end of the ultrasonic tank (22).
4. The ultrasonic extraction and filtration device for water-soluble dietary fibers according to claim 1, wherein waste bins (213) are arranged on the outer sides of the two ends of the filter screen (26).
5. The ultrasonic extraction and filtration device for water-soluble dietary fibers according to claim 1, wherein the filtration assembly (2) further comprises a fixing screw (215), a telescopic rod (214) is fixedly connected to the outer side of a main shaft of the second motor (28), and the eccentric block (29) is movably connected with the telescopic rod (214) through the fixing screw (215).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421150020.2U CN222400330U (en) | 2024-05-24 | 2024-05-24 | Water-soluble dietary fiber ultrasonic extraction filter equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421150020.2U CN222400330U (en) | 2024-05-24 | 2024-05-24 | Water-soluble dietary fiber ultrasonic extraction filter equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222400330U true CN222400330U (en) | 2025-01-28 |
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ID=94351069
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421150020.2U Active CN222400330U (en) | 2024-05-24 | 2024-05-24 | Water-soluble dietary fiber ultrasonic extraction filter equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222400330U (en) |
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- 2024-05-24 CN CN202421150020.2U patent/CN222400330U/en active Active
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