CN222362293U - A fully automatic electric blanket processing equipment - Google Patents
A fully automatic electric blanket processing equipment Download PDFInfo
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- CN222362293U CN222362293U CN202420963491.9U CN202420963491U CN222362293U CN 222362293 U CN222362293 U CN 222362293U CN 202420963491 U CN202420963491 U CN 202420963491U CN 222362293 U CN222362293 U CN 222362293U
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- electric blanket
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- cloth
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Abstract
本实用新型公开了一种全自动电热毯加工设备，包括有送布组、主机台和副机台，副机台远离主机台的一侧设有切角组，切角组包括有切角台和切角器，切角器安装于切角台台面上方一侧对电热毯进行切角作业。本实用新型在使用时，通过在副机台一侧设置切角组，在副机台分割电热毯后，利用切角组中的切角器对电热毯进行切角作业，使现有电热毯加工流程更完整，节省人力资源，通过在送布组内设置感应驱动组，在布料受副机台内胶辊旋转带动进行移动时，利用布料拉力驱动感应杆发生位置移动，使感应杆上的感应开关驱动三相电机运转，减少了布料阻力，有助于延长伺服电机和传动系统的使用寿命。
The utility model discloses a fully automatic electric blanket processing equipment, including a cloth feeding group, a main machine and an auxiliary machine. A corner cutting group is provided on a side of the auxiliary machine away from the main machine. The corner cutting group includes a corner cutting table and a corner cutter. The corner cutter is installed on one side above the corner cutting table to perform corner cutting on the electric blanket. When the utility model is in use, the corner cutting group is provided on one side of the auxiliary machine. After the auxiliary machine cuts the electric blanket, the corner cutter in the corner cutting group is used to perform corner cutting on the electric blanket, so that the existing electric blanket processing process is more complete and human resources are saved. By providing an induction drive group in the cloth feeding group, when the cloth is driven to move by the rotation of the rubber roller in the auxiliary machine, the cloth pulling force is used to drive the induction rod to move its position, so that the induction switch on the induction rod drives the three-phase motor to operate, thereby reducing the cloth resistance and helping to extend the service life of the servo motor and the transmission system.
Description
Technical Field
The utility model relates to the technical field of electric blanket processing, in particular to full-automatic electric blanket processing equipment.
Background
The electric blanket product is a common, economical, practical and convenient warming and cold-dispelling article, is an electric heating appliance for direct warming, generally consumes less power, is a bedding capable of expelling moisture and being suitable for drying, and has various functions of health care, physiotherapy and the like along with the continuous improvement of the living standard and quality of people.
For electric blanket processing, there are many existing technologies, such as:
Chinese patent publication No. CN217021824U discloses an electric blanket processing apparatus, which comprises a frame, wherein both ends of the upper side of the frame are fixedly connected with a first guide rail, a wiring device and a compound device are installed on the first guide rail, one side of the frame is fixedly connected with a console, the front end of the frame is provided with a feeding device, the rear end of the frame is provided with an output device and a cutting device, the upper side of the frame is fixedly connected with a supporting plate, the supporting plate is uniformly provided with avoidance holes, the lower side of the supporting plate is provided with a needling device fixedly connected with the bottom of the supporting plate, the wiring device comprises two first movable control boxes, a transverse horizontal movable module is fixedly installed between the two control boxes, the horizontal movable module is provided with a wiring output device, the compound device comprises two second movable control boxes, and a pressing roller and a flame spray pipe are arranged between the two second movable control boxes.
Therefore, most of the full-automatic electric blanket processing equipment at present comprises a frame, a cloth feeding component, a main machine table and an auxiliary machine table are arranged in the frame, cloth is conveyed, heating wires are installed, cloth is compounded and the electric blanket is divided by the cloth feeding component, the main machine table and the auxiliary machine table, but the following defects are further caused when the full-automatic electric blanket processing equipment in the prior art is used for electric blanket processing operation:
Firstly, the electric blanket still needs to cut the corner of electric blanket after cutting apart to improve user's use experience and travelling comfort, and current electric blanket processing equipment just regard as to accomplishing whole electric blanket processing flow after electric blanket segmentation, and follow-up electric blanket chamfer operation is handled by the manual work, and degree of automation is low, and extravagant manpower.
Secondly, the cloth in the cloth feeding assembly is usually driven to move by the rotation of the rubber roller in the auxiliary machine table, and the rotation of the rubber roller is driven by a servo motor, which means that in the existing process, the motion of the cloth is only driven by the servo motor as a driving end and only depends on the driving of the servo motor, so that the service lives of the servo motor and a transmission system are influenced.
In view of this, we propose a fully automatic electric blanket processing apparatus.
Disclosure of utility model
The utility model aims to provide an electric blanket processing device which can reduce the resistance of a servo motor when conveying cloth and can continuously carry out corner cutting operation after the electric blanket is divided, so as to solve the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides a full-automatic electric blanket processing equipment, is including work feed group, host computer platform and auxiliary machine platform, one side that the auxiliary machine platform kept away from the host computer platform is equipped with the chamfer group, the chamfer group is including chamfer platform and chamfer ware, the chamfer ware is installed in chamfer platform mesa top one side and is carried out the chamfer operation to the electric blanket.
As a further scheme of the utility model, a limit rod is arranged on one side above the table top of the corner cutting table, the corner cutter comprises a main connecting plate, a linear slide rail module is arranged on one side of the main connecting plate, and the linear slide rail module is in sliding connection with the limit rod to limit the moving direction of the corner cutter.
As a further scheme of the utility model, a first fixing plate is arranged on one side of the top of the main connecting plate, and a blade connecting plate fixed with a cylinder piston rod is arranged on one side of the first fixing plate far away from the cylinder.
As a further scheme of the utility model, a second fixing plate is fixed on one side, far away from the first fixing plate, of the blade connecting plate, a cutting knife is fixed on the bottom of the second fixing plate, a buffer glue fixing plate is arranged on one side, far away from the blade connecting plate, of the second fixing plate, and buffer glue is arranged on the bottom of the buffer glue fixing plate.
According to the utility model, the buffer glue fixing plate and the buffer glue are both provided with through grooves, and the cutting knife of the second fixing plate penetrates through the through grooves to cut the electric blanket fixed below the buffer glue.
As a further scheme of the utility model, the corner cutter further comprises a linear optical axis and a plugging screw, one ends of the linear optical axis and the plugging screw are fixed on the surface of the buffer glue fixing plate, the linear optical axis and the plugging screw sequentially penetrate through the second fixing plate and the blade connecting plate from bottom to top, a limiting end is fixed at one end of the plugging screw far away from the buffer glue fixing plate, and a spring is sleeved on the rod body of the plugging screw.
As a further scheme of the utility model, the cloth feeding group comprises two side plates, wherein one side plate is provided with an induction driving group for assisting in conveying cloth, the induction driving group comprises two rollers and a three-phase motor, gears are fixed on a central shaft at one end of each roller and an output shaft of the three-phase motor, and a circle of chain is meshed with the outer sides of the three gears.
As a further scheme of the utility model, guide rods are fixed at the same side ends of opposite sides of two side plates of the cloth feeding group, a sliding groove is arranged between the guide rods and a fixed rod at one side of each side plate, an induction rod is connected in a sliding manner in the sliding groove, and an induction switch for driving a three-phase motor to operate is arranged at one side below each induction rod.
As a further scheme of the utility model, the roller is rotatably connected between two side plates, and a fixing frame for fixing the cloth cylinder is arranged at the top of each side plate.
Compared with the prior art, the utility model has the beneficial effects that:
1. In the full-automatic electric blanket processing equipment, the corner cutting group is arranged on one side of the auxiliary machine, and after the electric blanket is segmented by the auxiliary machine, the corner cutting operation is performed on the electric blanket by using the corner cutting device in the corner cutting group, so that the existing electric blanket processing flow is more complete, and the manpower resources are saved.
2. In this full-automatic electric blanket processing equipment, through setting up induction drive group in the work feed group, when the cloth receives the rotatory drive of auxiliary machine platform interior rubber roll to remove, utilize cloth pulling force drive induction rod to take place the position and remove, make the inductive switch drive three-phase motor operation on the induction rod, reduced the cloth resistance, help prolonging servo motor and transmission system's life.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present solution;
FIG. 2 is a schematic view of the structure of the corner cutting group in the scheme;
fig. 3 is a schematic two-diagram of the structure of the chamfer set in the scheme;
FIG. 4 is an expanded schematic view of the corner cutter structure of the present solution;
FIG. 5 is an exploded view of FIG. 4;
FIG. 6 is a schematic view of a feed set according to the present embodiment;
FIG. 7 is a schematic diagram of the structure of the induction driving set in this embodiment;
Fig. 8 is an enlarged view at a in fig. 7.
The meaning of each reference sign in the figure is:
100. The cloth feeding device comprises a cloth feeding set, 110, a side plate, 120, a fixing frame, 130, an induction driving set, 131, a roller, 132, a three-phase motor, 133, a gear, 134, a chute, 135, an induction rod, 136 and an induction switch;
200. a host station;
300. an auxiliary machine;
400. the device comprises a corner cutting group, a corner cutting table, a 402, a limiting rod, a 410, a corner cutter, a 411, a first fixing plate, a 412, a main connecting plate, a 413, a linear sliding rail module, a 414, a blade connecting plate, a 415, a second fixing plate, a 416, a linear optical axis, a 417, a plugging screw, a 418, a spring, a 419, a buffer glue fixing plate, a 420 and a cylinder.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1 and 2, the present embodiment provides a full-automatic electric blanket processing apparatus, which includes a cloth feeding set 100, a main machine table 200 and a secondary machine table 300, wherein a corner cutting set 400 is disposed on a side of the secondary machine table 300 far away from the main machine table 200, the corner cutting set 400 includes a corner cutting table 401 and a corner cutter 410, and the corner cutter 410 is movably mounted on a side above the table top of the corner cutting table 401 to perform corner cutting operation on an electric blanket.
The improvement of the embodiment is that the angle cutting operation is performed on the electric blanket by using the angle cutter 410 in the angle cutting group 400 after the electric blanket is divided by the auxiliary machine 300 by arranging the angle cutting group 400 at one side of the auxiliary machine 300, so that the existing electric blanket processing flow is more complete and the manpower resources are saved.
As shown in fig. 3, considering that the sizes of the cut electric blanket are different, a limit rod 402 is arranged on one side above the table surface of the corner cutting table 401, the limit rod 402 and the corner cutting table 401 are fixed through bolts, the corner cutting device 410 comprises a main connecting plate 412, a linear sliding rail module 413 is fixedly arranged on one side of the main connecting plate 412, the linear sliding rail module 413 is in sliding connection with the limit rod 402, the moving direction of the corner cutting device 410 is limited, and corner cutting of the electric blanket with different sizes is achieved by adjusting the position of the corner cutting device 410, so that the application range of the corner cutting group 400 is improved.
As shown in fig. 4 and 5, in order to facilitate the corner cutter 410 to perform the corner cutting operation, therefore, a first fixing plate 411 is provided on one side of the top of the main connecting plate 412, the main connecting plate 412 is fixed with the first fixing plate 411 by bolts, reinforcing plates are symmetrically fixed on both sides of the main connecting plate 412 and the first fixing plate 411, an air cylinder 420 is fixed on the top of the first fixing plate 411, a blade connecting plate 414 fixed with a piston rod of the air cylinder 420 is provided on the bottom of the first fixing plate 411, a second fixing plate 415 is fixed on one side of the blade connecting plate 414 far away from the first fixing plate 411, a cutting knife is fixed on the bottom of the second fixing plate 415, and the piston rod of the air cylinder 420 drives the second fixing plate 415 fixed on the bottom of the blade connecting plate 414 to reciprocate by the hydraulic movement of the air cylinder 420, so that the cutting knife on the bottom of the second fixing plate 415 performs the corner cutting operation on the electric blanket.
In order to prevent the electric blanket from being offset when being cut during the corner cutting operation, the cut is uneven, therefore, one side of the second fixing plate 415, which is far away from the blade connecting plate 414, is provided with a buffer glue fixing plate 419, the bottom of the buffer glue fixing plate 419 is fixed with buffer glue, the buffer glue fixing plate 419 and the buffer glue are both provided with through grooves, when the piston rod of the air cylinder 420 drives the blade connecting plate 414 to move downwards, the buffer glue fixing plate 419 and the buffer glue firstly fix the electric blanket, and then a cutting knife of the second fixing plate 415 penetrates through the through grooves to cut the electric blanket fixed below the buffer glue.
Considering that the electric blanket needs to be horizontally fixed, therefore, the corner cutter 410 further includes a linear optical axis 416 and a plugging screw 417, one ends of the linear optical axis 416 and the plugging screw 417 are fixed on the surface of the cushion rubber fixing plate 419, the linear optical axis 416 and the plugging screw 417 sequentially penetrate through the second fixing plate 415 and the blade connecting plate 414 from bottom to top, one end of the plugging screw 417 away from the cushion rubber fixing plate 419 is fixed with a limiting end, and meanwhile, in order to facilitate the reset of the blade connecting plate 414, a rod body of the plugging screw 417 is sleeved with a spring 418, and the blade connecting plate 414 is reset by using the elasticity of the spring 418.
As shown in fig. 6, considering the installation and fixation of the cloth cartridge, the fixing frame 120 is fixed to the top of the side plate 110 by bolts, and the cloth cartridge is fixed by the fixing frame 120, so that it is convenient to replace a new cloth cartridge in the fixing frame 120 after the cloth is used, and it is convenient for the continuous use of the whole device.
As shown in fig. 7, in order to realize the movement of auxiliary cloth and reduce the resistance of the servo motor for driving the rubber roll, therefore, the cloth feeding set 100 includes two side plates 110, one side plate 110 is fixedly provided with an induction driving set 130 for carrying out auxiliary conveying on cloth, the induction driving set 130 includes two rollers 131 and a three-phase motor 132, the rollers 131 are rotationally connected between the two side plates 110, a gear 133 is fixed on the central shaft at one end of each roller 131 and the output shaft of the three-phase motor 132, a circle of chain is meshed on the outer side of each three gears 133, the three-phase motor 132 is started, the output shaft of the three-phase motor 132 is rotated to drive the gear 133 fixed on the output shaft of the three-phase motor 132 to rotate, and the gear 133 on the output shaft of the three-phase motor 132 drives the two rollers 131 to rotate through the chain meshed with the gear 133, so that the aim of reducing the resistance of the servo motor for driving the rubber roll is achieved, and the service life of the servo motor and the transmission system is prolonged.
As shown in fig. 7 and 8, in order to control the starting of the three-phase motor 132, the output shaft of the three-phase motor 132 is prevented from rotating to drive the cloth to move when the cloth does not need to move, therefore, guide rods are fixed at the same side ends of opposite sides of two side plates 110 of the cloth feeding group 100, the cloth is transported in layers by fixing the guide rods with different heights, a chute 134 is formed between the guide rods and a fixed rod at one side of the side plates 110, an induction rod 135 is connected in a sliding manner in the chute 134, an induction switch 136 for driving the three-phase motor 132 to operate is fixed at one side below the induction rod 135, and an induction arm of the induction switch 136 is pressed down by the induction rod 135 in an initial state, the cloth sequentially passes through the lower end of the induction rod 135 and the main machine table 200 from the cloth cylinder, is finally clamped by the rubber roller in the auxiliary machine table 300, and is driven to move by the friction force of the rubber roller, meanwhile, the rubber roller drives the cloth, so that the cloth is pulled and is conducted to the induction rod 135, the induction rod 135 moves upwards along the sliding groove 134, the induction rod 135 moves upwards to enable the induction arm of the induction switch 136 to rotate and reset under the action of the torsion spring and to be in contact with the contact in the induction switch 136, so that the induction switch 136 is electrified to drive the three-phase motor 132 to operate, and the induction switch 136 is an ohm-type WLCA & lt 12 & gt2 & gtQ travel switch.
It should be further noted that, the main machine 200 mainly performs heating filament installation and cloth combination operation on the cloth, the auxiliary machine 300 mainly performs movement and longitudinal and transverse division operation on the cloth, and the working principles of the main machine 200 and the auxiliary machine 300 in this scheme are consistent with those of the main machine 200 and the auxiliary machine 300 in an electric blanket processing device of chinese patent publication No. CN 217021824U.
In summary, the working principle of the scheme is as follows:
Cloth sequentially passes through the lower end of the induction rod 135 and the main machine table 200 from the cloth cylinder, is finally clamped by two rubber rolls in the auxiliary machine table 300, a servo motor in the auxiliary machine table 300 is started, the servo motor drives the rubber rolls to rotate, the rubber rolls drive the cloth to move forwards, the tension of the rubber rolls to the cloth drives the induction rod 135 to move upwards along the sliding groove 134, thereby triggering the induction switch 136, the induction switch 136 drives the three-phase motor 132 to operate, the output shaft of the three-phase motor 132 rotates, the gear 133 fixed on the output shaft of the three-phase motor 132 rotates, the gear 133 on the output shaft of the three-phase motor 132 drives the two rollers 131 to rotate through a chain meshed with the gear 133, thereby reducing the resistance of the servo motor to pull the cloth, the cloth moves to the auxiliary machine table 300 after being subjected to heating wire installation and cloth compounding in the main machine table 200, is longitudinally and transversely split by the auxiliary machine table 300, an electric blanket is formed, the electric blanket is taken onto the corner cutting table 401 of the corner cutting group 400 by an operator, the position of the corner cutter 410 on the limiting rod 402 is adjusted and regulated according to the size of the electric blanket, the operator presses a key switch to enable the air cylinder 420 to conduct hydraulic movement, through the hydraulic movement of the air cylinder 420, a piston rod of the air cylinder 420 drives the blade connecting plate 414, the second fixing plate 415 and the buffer glue fixing plate 419 to move downwards together, after the electric blanket is fixed by the buffer glue below the buffer glue fixing plate 419, the piston rod of the air cylinder 420 continues to move downwards, the blade connecting plate 414 and the second fixing plate 415 move downwards along the linear optical axis 416 and the plug screw 417, meanwhile, a cutter at the bottom of the second fixing plate 415 passes through the buffer glue fixing plate 419 and a through groove of the buffer glue to conduct corner cutting operation on the electric blanket, after cutting is completed, the piston rod of the air cylinder 420 moves upwards, the blade connecting plate 414 and the second fixing plate 415 are driven to move upwards along the linear optical axis 416 and the plugging screw 417, under the action of the elastic force of the spring 418, the blade connecting plate 414 and the second fixing plate 415 are reset and limited by the limiting end of the plugging screw 417, when the piston rod of the air cylinder 420 moves upwards again, under the limiting condition of the limiting end, the piston rod of the air cylinder 420 drives the buffer glue fixing plate 419 and the buffer glue to separate from the electric blanket through the plugging screw 417, the cut electric blanket and waste are taken down, another unprocessed electric blanket is put on, and the chamfering operation is repeated.
Although the present disclosure describes embodiments, not every embodiment is described in terms of a single embodiment, and such description is for clarity only, and one skilled in the art will recognize that the embodiments described in the disclosure as a whole may be combined appropriately to form other embodiments that will be apparent to those skilled in the art.
Therefore, the above description is not intended to limit the scope of the application, but rather should be construed in view of the appended claims.
Claims (9)
1. A full-automatic electric blanket processing device comprises a cloth feeding group (100), a main machine table (200) and an auxiliary machine table (300), and is characterized in that a corner cutting group (400) is arranged on one side, far away from the main machine table (200), of the auxiliary machine table (300), the corner cutting group (400) comprises a corner cutting table (401) and a corner cutter (410), and the corner cutter (410) is arranged on one side above the table top of the corner cutting table (401) to cut corners of an electric blanket.
2. The full-automatic electric blanket processing equipment according to claim 1, wherein a limit rod (402) is arranged on one side above a table top of the corner cutting table (401), the corner cutter (410) comprises a main connecting plate (412), a linear sliding rail module (413) is arranged on one side of the main connecting plate (412), and the linear sliding rail module (413) is in sliding connection with the limit rod (402) to limit the moving direction of the corner cutter (410).
3. The full-automatic electric blanket processing device according to claim 2, wherein a first fixing plate (411) is arranged on one side of the top of the main connecting plate (412), an air cylinder (420) is arranged on the top of the first fixing plate (411), and a blade connecting plate (414) fixed with a piston rod of the air cylinder (420) is arranged at the bottom of the first fixing plate (411).
4. The full-automatic electric blanket processing equipment according to claim 3, wherein a second fixing plate (415) is fixed on one side, far away from the first fixing plate (411), of the blade connecting plate (414), a cutting knife is fixed on the bottom of the second fixing plate (415), a buffer glue fixing plate (419) is arranged on one side, far away from the blade connecting plate (414), of the second fixing plate (415), and buffer glue is arranged on the bottom of the buffer glue fixing plate (419).
5. The full-automatic electric blanket processing equipment according to claim 4, wherein the buffer glue fixing plate (419) and the buffer glue are respectively provided with a through groove, and the cutting knife of the second fixing plate (415) penetrates through the through grooves to cut the electric blanket fixed below the buffer glue.
6. The full-automatic electric blanket processing equipment according to claim 5, wherein the corner cutter (410) further comprises a linear optical axis (416) and a plugging screw (417), one ends of the linear optical axis (416) and the plugging screw (417) are fixed on the surface of the buffer glue fixing plate (419), the linear optical axis (416) and the plugging screw (417) sequentially penetrate through the second fixing plate (415) and the blade connecting plate (414) from bottom to top, a limiting end is fixed at one end, far away from the buffer glue fixing plate (419), of the plugging screw (417), and a spring (418) is sleeved on a rod body of the plugging screw (417).
7. The full-automatic electric blanket processing equipment according to claim 1, wherein the cloth feeding group (100) comprises two side plates (110), one side plate (110) is provided with an induction driving group (130) for assisting in conveying cloth, the induction driving group (130) comprises two rollers (131) and a three-phase motor (132), gears (133) are fixed on a central shaft at one end of each roller (131) and an output shaft of the three-phase motor (132), and a circle of chain is meshed on the outer sides of the three gears (133).
8. The apparatus of claim 7, wherein guide bars are fixed to opposite side ends of two side plates (110) of the cloth feeding set (100), a sliding slot (134) is provided between the guide bars and a fixed bar on one side of the side plate (110), an induction bar (135) is slidably connected in the sliding slot (134), and an induction switch (136) for driving the three-phase motor (132) to operate is provided on one side below the induction bar (135).
9. The apparatus of claim 7, wherein the roller (131) is rotatably connected between two side plates (110), and a fixing frame (120) for fixing the cloth cylinder is disposed at the top of each side plate (110).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420963491.9U CN222362293U (en) | 2024-05-06 | 2024-05-06 | A fully automatic electric blanket processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420963491.9U CN222362293U (en) | 2024-05-06 | 2024-05-06 | A fully automatic electric blanket processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222362293U true CN222362293U (en) | 2025-01-17 |
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ID=94222172
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420963491.9U Active CN222362293U (en) | 2024-05-06 | 2024-05-06 | A fully automatic electric blanket processing equipment |
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| Country | Link |
|---|---|
| CN (1) | CN222362293U (en) |
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2024
- 2024-05-06 CN CN202420963491.9U patent/CN222362293U/en active Active
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