Blade induction brazing, quenching and annealing integrated equipment
Technical Field
The utility model relates to the technical field of brazing, in particular to a blade induction brazing, quenching and annealing integrated device.
Background
The brazing is to heat the material to be welded and the brazing filler metal simultaneously, and the brazing filler metal is melted first to flow into the gaps of the material to be welded after being heated due to the lower melting point of the brazing filler metal, and the welding can be completed after the material is cooled again.
For example, chinese patent CN219358200U discloses a high-frequency induction brazing device, where the output end of a lifting cylinder is fixedly connected with a lifting plate, two groups of lifting slide rails are provided, the lifting plate is arranged in parallel on the front side of the lifting connecting seat, the lifting plate is movably connected with the lifting slide rails through a lifting slider, and a radiator core clamp is provided on the front side of the lifting plate.
However, the device still has the following defects that the device cannot be automatically positioned in the welding process, and the welding position can be deviated, so that the accurate welding cannot be realized.
Based on the above, the utility model designs the blade induction brazing, quenching and annealing integrated equipment to solve the problems.
Disclosure of utility model
In view of the above-mentioned shortcomings of the prior art, the present utility model provides an integrated apparatus for induction brazing, quenching, and annealing of a blade.
In order to achieve the above purpose, the utility model is realized by the following technical scheme:
The blade induction brazing, quenching and annealing integrated equipment comprises a first box body, wherein an automatic feeding assembly for feeding is arranged on the first box body;
The automatic feeding assembly comprises an automatic feeding device and a positioning device, the first box body is connected with the automatic feeding device, and the automatic feeding device is connected with the positioning device;
a discharging assembly for conveying and discharging is arranged on the automatic feeding device;
The automatic feeding device is provided with a welding assembly for automatically welding materials;
The automatic feeding device is provided with a quenching component for cooling, and the discharging component is connected with the quenching component;
And an annealing assembly for annealing is arranged on the automatic feeding device.
Still further, automatic feeding device includes motor one, carousel one, the fixed plate, the support column, the backup pad, pneumatic clamp one, cylinder one, slide one, baffle and slide rail, box one upper end inner wall fixedly connected with baffle, baffle and welding assembly, ejection of compact subassembly and annealing subassembly are connected, baffle upper end right side fixedly connected with motor one, motor one output fixedly connected with carousel one, equidistant fixedly connected with fixed plate of carousel one upper end, equidistant fixedly connected with a plurality of support columns of baffle upper end, support column upper end fixedly connected with backup pad, the backup pad is connected with positioner, ejection of compact subassembly and quenching subassembly, a pair of slide rail of backup pad upper end fixedly connected with slide one, slide rail upper end sliding connection has slide one, backup pad upper end left side fixedly connected with cylinder one, cylinder one output and slide one fixedly connected with slide one, slide one upper end fixedly connected with pneumatic clamp one.
Further, the separator is connected with the welding assembly, the discharging assembly and the annealing assembly.
Furthermore, the positioning device comprises a support frame, a second air cylinder and a second pneumatic clamp, wherein the support frame is fixedly connected to the rear side of the lower end of the support plate, the second air cylinder is fixedly connected to the right side of the lower end of the support frame, and the second pneumatic clamp is fixedly connected to the left side of the lower end of the support frame.
Still further, the ejection of compact subassembly includes motor two, flitch, carousel two, spring clamp piece, cylinder four and clamp piece, baffle lower extreme fixedly connected with motor two, motor two output pass baffle and quench subassembly fixedly connected with carousel two, a plurality of clamp pieces of equidistant fixedly connected with of carousel two upper end, clamp piece upper end sliding connection has spring clamp piece, backup pad lower extreme front side and the equal fixedly connected with cylinder four of left side, quench subassembly and ejection of compact board connection.
Still further, welding set includes welding box, slide rail two, cylinder three, slide plate two, soldered connection, infrared thermometer one and U shaped plate one, baffle upper end rear side fixedly connected with U shaped plate one, U shaped plate one right wall fixedly connected with cylinder three, U shaped plate one upper end fixedly connected with a pair of slide rail two, a pair of slide rail two upper end sliding connection has slide plate two, the output of cylinder three passes through connecting plate and slide plate two fixed connection, slide plate two upper end fixedly connected with welding box, the welding box lower extreme passes slide plate two fixedly connected with soldered connection, support plate upper end rear side passes through support fixedly connected with infrared thermometer one.
Still further, quenching subassembly includes smoke purifier, infrared thermometer three, cylinder six, shower nozzle, box two and water collecting tank, and the six and infrared thermometer three of backup pad upper end left rear side fixedly connected with cylinder, and the output of cylinder six passes backup pad fixedly connected with shower nozzle, shower nozzle outer wall fixedly connected with box two, box one upper end left side fixedly connected with smoke purifier, baffle upper end front side fixedly connected with water collecting tank, water collecting tank front end fixedly connected with discharge plate, bottom and motor two's output laminating contact connection in the water collecting tank.
Still further, annealing subassembly includes heating cabinet, slide III, cylinder five, heating block, infrared thermometer two and U-shaped board two, baffle upper end left side fixedly connected with U-shaped board two, U-shaped board two front wall fixedly connected with cylinder five, U-shaped board two upper end fixedly connected with a pair of slide rail three, slide rail three upper end sliding connection has slide III, slide three upper end fixedly connected with heating cabinet, and five output of cylinder pass through connecting plate and slide three fixedly connected with heating block, and the heating cabinet lower extreme passes slide three fixedly connected with heating block.
The utility model has the following technical effects:
1. According to the automatic feeding device, the supporting plate is supported by the supporting columns of the automatic feeding device of the automatic feeding assembly, when the automatic feeding device starts to feed, the first sliding plate is driven to move on the sliding rail through the output end of the first air cylinder on the supporting plate, the first pneumatic clamp is driven to move through the movement of the first sliding plate, when the first pneumatic clamp moves to a proper position, the blade on the fixing plate is clamped on the discharging assembly to be processed through the output end of the first pneumatic clamp, after the blade on one fixing plate is used up, the blade on the other fixing plate is conveyed to the lower portion of the pneumatic clamp through the driving of the first rotary table by the starting motor, after the blade is placed on the discharging assembly, the blade is clamped and fixed through the second pneumatic clamp on the supporting frame of the starting positioning device, the blade is pushed to the inside the discharging assembly through the output end of the second air cylinder, the welding continuity of the automatic feeding device of the blade is improved, the working efficiency of the blade is improved, and meanwhile the welding failure caused by the fact that the position of the blade is shifted is avoided.
2. According to the utility model, the output end of the air cylinder IV at the left end of the discharging component moves downwards to press the spring clamping block to move upwards and downwards on the clamping block, at the moment, the blade is conveyed between the spring clamping block and the clamping block through the pneumatic clamp I, at the moment, the output end of the air cylinder IV moves upwards to not press the spring clamping block any more, the spring clamping block clamps the blade through elastic reset, at the moment, the output end of the motor II drives the turntable II to rotate to sequentially process, after the blade processing is finished, the output end of the air cylinder IV at the front end moves downwards to press the spring clamping block to move downwards to release the fixation of the blade, the blade slides out of the discharging plate to finish blanking, and the processed blade is automatically blanked through automatic fixing of the blade, so that the working continuity of the device is improved, and the working efficiency of the device is improved, and meanwhile, the blade is prevented from being scalded due to manual contact with heating.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present utility model and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a perspective view of an integrated apparatus for induction brazing, quenching and annealing of a blade in accordance with the present utility model;
FIG. 2 is a partial elevation view of an integrated blade induction brazing, quenching, and annealing apparatus of the present utility model;
FIG. 3 is a partial part diagram of an integrated blade induction brazing, quenching, and annealing apparatus of the present utility model;
FIG. 4 is a partial part diagram II of an integrated blade induction brazing, quenching, and annealing apparatus of the present utility model;
FIG. 5 is a partial part drawing III of an integrated blade induction brazing, quenching, and annealing apparatus of the present utility model;
FIG. 6 is an enlarged view at A in FIG. 5;
fig. 7 is an enlarged view at B in fig. 5.
Reference numerals in the drawings represent respectively:
1. The device comprises a first box body, a second automatic feeding component, a first 21, an automatic feeding device, a second 22, a positioning device, a first 211, a first motor, a second 212, a first turntable, a 213, a fixed plate, a second 214, a support column, a second 215, a support plate, a first 216, a first pneumatic clamp, a first 217, a first cylinder, a second 218, a second slide, a third 219, a baffle, a second 210, a slide rail, a second 221, a support frame, a second 222, a second cylinder, a second 223, a second pneumatic clamp, a third 3, a welding component, a 31, a welding box, a third 32, a second slide rail, a third 33, a third cylinder, a second 34, a second slide, a 35, a welding head, a 36, an infrared thermometer first 37, a U-shaped plate, a first 4, a discharging component, a 41, a second motor, a 42, a discharging plate, a 43, a second turntable, a second 44, a spring clamping block, a fourth 45, a cylinder fourth 46, a clamping block, a 5, an annealing component, a 51, a heating box, a third 52, a third slide, a 53, a fifth cylinder, a fifth 54, a third slide rail, a 55, a heating block, a 56, an infrared thermometer second 57, a second U-second, a 6, a quenching component, a 61, a smoke purifier, a third 62, an infrared thermometer, a sixth 63, a sixth 60, a third cylinder, a 65, a water collecting box, and a nozzle.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. It will be apparent that the described embodiments are some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model is further described below with reference to examples.
Reference to "left", "right", "front", "rear", "upper", "lower" in the following description is oriented in the viewing direction of the front view.
Examples
Referring to the accompanying drawings 1-7 of the specification, the blade induction brazing, quenching and annealing integrated equipment comprises a first box body 1;
an automatic feeding assembly 2 for feeding is arranged on the first box body 1;
The automatic feeding assembly 2 comprises an automatic feeding device 21 and a positioning device 22, the first box body 1 is connected with the automatic feeding device 21, and the automatic feeding device 21 is connected with the positioning device 22, the welding assembly 3, the discharging assembly 4, the annealing assembly 5 and the quenching assembly 6;
The automatic feeding device 21 comprises a first motor 211, a first turntable 212, a fixed plate 213, a support column 214, a support plate 215, a first pneumatic clamp 216, a first cylinder 217, a first slide plate 218, a baffle 219 and a slide rail 210, wherein the inner wall of the upper end of the first box body 1 is fixedly connected with the baffle 219, the baffle 219 is connected with the welding assembly 3, the discharging assembly 4 and the annealing assembly 5, the right side of the upper end of the baffle 219 is fixedly connected with the first motor 211, the output end of the first motor 211 is fixedly connected with the first turntable 212, the upper end of the first turntable 212 is fixedly connected with the fixed plate 213 at equal intervals, the upper end of the baffle 219 is fixedly connected with a plurality of support columns 214 at equal intervals, the upper end of the support column 214 is fixedly connected with the support plate 215, the support plate 215 is connected with the positioning device 22, the first slide rail 218 is slidingly connected with the upper end of the support plate 215, the upper end of the first slide rail 218 is fixedly connected with the first cylinder 217, the output end of the first cylinder 217 is fixedly connected with the slide plate 218, and the upper end of the first slide plate 218 is fixedly connected with the pneumatic clamp 216;
The positioning device 22 comprises a support 221, a second cylinder 222 and a second pneumatic clamp 223, the support 221 is fixedly connected to the rear side of the lower end of the support 215, the second cylinder 222 is fixedly connected to the right side of the lower end of the support 221, and the second pneumatic clamp 223 is fixedly connected to the left side of the lower end of the support 221;
In the embodiment of the utility model, when the device starts to be installed, the supporting plate 215 is supported by the supporting column 214 of the automatic feeding device 21 of the automatic feeding component 2, when the device starts to be fed, the first sliding plate 218 is driven to move on the sliding rail 210 by the output end of the first air cylinder 217 on the supporting plate 215, the first pneumatic clamp 216 is driven to move by the movement of the first sliding plate 218, when the first pneumatic clamp 216 moves to a proper position, the blade on the fixing plate 213 is clamped on the discharging component 4 for processing by the output end of the first pneumatic clamp 216, after the blade on one fixing plate 213 is used up, the first rotary table 212 is driven to rotate by the starting motor 211 to convey the blade on the other fixing plate 213 to the position below the first pneumatic clamp 216, and when the blade is placed on the discharging component 4, the blade is clamped and fixed by the second pneumatic clamp 223 on the supporting frame 221 of the starting positioning device 22, and the blade is pushed to the inside the discharging component 4 by the output end of the second air cylinder 222.
The automatic feeding assembly 2 is provided with a discharging assembly 4 for conveying and discharging, and the discharging assembly 4 is connected with a quenching assembly 6;
the discharging assembly 4 comprises a second motor 41, a discharging plate 42, a second turntable 43, a spring clamping block 44, a fourth cylinder 45 and a clamping block 46, wherein the lower end of the partition 219 is fixedly connected with the second motor 41, the output end of the second motor 41 passes through the partition 219 and is fixedly connected with the second turntable 43 of the quenching assembly 6, the upper end of the second turntable 43 is fixedly connected with a plurality of clamping blocks 46 at equal intervals, the upper end of the clamping block 46 is slidably connected with the spring clamping block 44, the front side and the left side of the lower end of the supporting plate 215 are fixedly connected with the fourth cylinder 45, and the quenching assembly 6 is connected with the discharging plate 42;
In the embodiment of the utility model, when the device starts to operate, the output end of the air cylinder IV 45 at the left end of the discharging component 4 moves downwards to press the spring clamping block 44 to move upwards and downwards on the clamping block 46, at the moment, the blade is conveyed between the spring clamping block 44 and the clamping block 46 through the pneumatic clamp I216, at the moment, the output end of the air cylinder IV 45 moves upwards to not press the spring clamping block 44 any more, the spring clamping block 44 clamps the blade through elastic reset, at the moment, the output end of the motor II 41 drives the turntable II 43 to rotate for sequential processing, after the blade processing is finished, the output end of the air cylinder IV 45 at the front end moves downwards to press the spring clamping block 44 to move downwards to release the fixation of the blade, the blade slides out of the device through the discharging plate 42 to finish blanking, and the processed blade is automatically blanked at the same time through automatic blanking, thereby improving the working efficiency of the device and simultaneously avoiding the manual contact of the heated blade from being scalded.
The automatic feeding assembly 2 is provided with a welding assembly 3 for automatically welding materials;
The welding assembly 3 comprises a welding box 31, a second slide rail 32, a third air cylinder 33, a second slide plate 34, a welding head 35, a first infrared thermometer 36 and a first U-shaped plate 37, wherein the rear side of the upper end of a partition 219 is fixedly connected with the first U-shaped plate 37, the right wall of the first U-shaped plate 37 is fixedly connected with the third air cylinder 33, the upper end of the first U-shaped plate 37 is fixedly connected with a pair of second slide rails 32, the upper ends of the second slide rails 32 are slidably connected with the second slide plate 34, the output end of the third air cylinder 33 is fixedly connected with the second slide plate 34 through a connecting plate, the upper end of the second slide plate 34 is fixedly connected with the welding box 31, the lower end of the welding box 31 passes through the second slide plate 34 and is fixedly connected with the welding head 35, and the rear side of the upper end of a support plate 215 is fixedly connected with the first infrared thermometer 36 through a bracket;
In the embodiment of the utility model, when the device starts to weld, the air cylinder III 33 on the U-shaped plate I37 of the welding assembly 3 is used for providing power, the output end of the air cylinder III 33 is used for driving the slide plate II 34 to move along the slide rail II 32, the welding box 31 is driven to move forward through the movement of the slide plate II 34, the welding head 35 is driven to move and sleeve the blade through the forward movement of the welding box 31, at the moment, the welding head 35 is heated by the starting box I1, the blade is heated by the welding head 35 to weld, the welding temperature is monitored by the infrared thermometer I36, the blades are sequentially welded by the device, the welding efficiency of the device is improved, and meanwhile, the welding temperature is monitored to avoid damage to the blade caused by overhigh temperature.
The automatic feeding assembly 2 is provided with a quenching assembly 6 for cooling;
The quenching assembly 6 comprises a smoke purifier 61, an infrared thermometer III 62, a cylinder six 63, a spray head 64, a box body II 65 and a water collecting tank 66, wherein the cylinder six 63 and the infrared thermometer III 62 are fixedly connected to the left rear side of the upper end of a supporting plate 215, the spray head 64 is fixedly connected to the output end of the cylinder six 63 through the supporting plate 215, the box body II 65 is fixedly connected to the outer wall of the spray head 64, the smoke purifier 61 is fixedly connected to the left side of the upper end of the box body I1, the water collecting tank 66 is fixedly connected to the front side of the upper end of a partition 219, the front end of the water collecting tank 66 is fixedly connected with a discharge plate 42, and the inner bottom of the water collecting tank 66 is in fit contact connection with the output end of the motor II 41;
In the embodiment of the utility model, when the device starts quenching, the output end of the air cylinder six 63 of the quenching assembly 6 drives the spray head 64 to move downwards, the box body two 65 is driven to move downwards by the downward movement of the spray head 64 to cover the blade, at the moment, water is sprayed by the spray head 64, generated smoke is collected by the smoke purifier 61, whether the blade is cooled or not is monitored by the infrared thermometer three 62 on the supporting plate 215, sprayed water is collected by the water collecting tank 66 for recycling, and the welded material is directly annealed, so that secondary heating is avoided, and the working efficiency of the device is improved.
An annealing assembly 5 for annealing is arranged on the automatic feeding assembly 2;
The annealing assembly 5 comprises a heating box 51, a third sliding plate 52, a fifth air cylinder 53, a heating block 55, a second infrared thermometer 56 and a second U-shaped plate 57, wherein the left side of the upper end of a partition 219 is fixedly connected with the second U-shaped plate 57, the front wall of the second U-shaped plate 57 is fixedly connected with the fifth air cylinder 53, the upper end of the second U-shaped plate 57 is fixedly connected with a pair of third sliding rails 54, the upper end of the third sliding rail 54 is slidably connected with the third sliding plate 52, the upper end of the third sliding plate 52 is fixedly connected with the heating box 51, the output end of the fifth air cylinder 53 is fixedly connected with the third sliding plate 52 through a connecting plate, and the lower end of the heating box 51 penetrates through the third sliding plate 52 and is fixedly connected with the heating block 55;
In the embodiment of the utility model, when the device starts annealing, the air cylinder five 53 on the U-shaped plate two 57 of the annealing assembly 5 is used for providing power, the output end of the air cylinder five 53 is used for driving the sliding plate three 52 to move on the sliding rail three 54, the sliding plate three 52 is used for driving the heating box 51 to move left, the heating box 51 is used for driving the heating block 55 to be sleeved on the blade, at the moment, the heating box 51 is started to heat the heating block 55, the blade is heated by the heating block 55, the temperature of the heating blade is monitored by the infrared thermometer two 56, and the working efficiency of the device is improved by continuously annealing the blade by the device.
The foregoing embodiments are merely for illustrating the technical solution of the present utility model, but not for limiting the same, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that modifications may be made to the technical solution described in the foregoing embodiments or equivalents may be substituted for parts of the technical features thereof, and such modifications or substitutions may be made without departing from the spirit and scope of the technical solution of the embodiments of the present utility model.