CN222344785U - Full-automatic production line for automobile parts - Google Patents
Full-automatic production line for automobile parts Download PDFInfo
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- CN222344785U CN222344785U CN202421233813.0U CN202421233813U CN222344785U CN 222344785 U CN222344785 U CN 222344785U CN 202421233813 U CN202421233813 U CN 202421233813U CN 222344785 U CN222344785 U CN 222344785U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 230
- 239000000463 material Substances 0.000 claims abstract description 110
- 238000004140 cleaning Methods 0.000 claims abstract description 54
- 238000005520 cutting process Methods 0.000 claims abstract description 47
- 230000000903 blocking effect Effects 0.000 claims abstract description 39
- 238000012545 processing Methods 0.000 claims abstract description 27
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 239000003921 oil Substances 0.000 claims abstract 3
- 238000012546 transfer Methods 0.000 claims description 16
- 238000005096 rolling process Methods 0.000 claims description 15
- 238000005070 sampling Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
- 230000008569 process Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000002950 deficient Effects 0.000 claims 1
- 238000005259 measurement Methods 0.000 description 16
- 238000007689 inspection Methods 0.000 description 10
- 230000006872 improvement Effects 0.000 description 9
- 230000000712 assembly Effects 0.000 description 6
- 238000000429 assembly Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
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- 230000033764 rhythmic process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 238000003908 quality control method Methods 0.000 description 1
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Abstract
The utility model relates to the technical field of automatic production, in particular to a full-automatic production line of automobile parts, which comprises a pipe cutting device, a chamfering device, a length measuring oiling device and a double-end lathe set, wherein the pipe cutting device conveys pipe fittings to the chamfering device one by one, the chamfering device carries out chamfering processing and cleaning on the pipe fittings, the length measuring oiling device cleans, oils and measures the length of the pipe fittings, the pipe fittings are conveyed to the double-end lathe set through a second conveying belt, a plurality of groups of material blocking gates are arranged on the second conveying belt, the double-end lathe set comprises a plurality of groups of grabbing mechanisms, double-end lathes, feeding mechanisms and discharging mechanisms, wherein the material blocking gate controls pipe fittings to be conveyed to the feeding mechanisms corresponding to the material blocking gate one by one, and the grabbing mechanisms grab the pipe fittings to move among the double-end lathes, the feeding mechanisms and the discharging mechanisms.
Description
Technical Field
The utility model relates to the technical field of automatic production, in particular to a full-automatic production line for automobile parts.
Background
With the rapid development of the automobile industry, the demand of automobile parts is increasing, the traditional manual assembly is difficult to meet the requirements of productivity and quality, and the traditional manual operation has a plurality of problems, such as high labor cost, easy error in the processing process, unstable operation and the like, so that an automatic assembly technology is generated for solving the problems.
The automatic assembly line is an effective automatic assembly technology, different assembly procedures are connected together and an automatic conveying machine is arranged, parts can be assembled in sequence on the assembly line, the assembly efficiency is greatly improved, a large number of parts can be rapidly processed, and the time and error rate of manual operation are reduced.
Therefore, a production line capable of fully automatically producing automobile parts is needed, uniformity of product quality is improved, standardized production is realized, production safety is improved, industrial upgrading is promoted, and controllability of a production process is improved.
Disclosure of utility model
Aiming at the problems, the utility model provides a full-automatic production line for automobile parts, which is characterized in that all devices are tightly matched and cooperatively work, the high-efficiency and high-quality production of the automobile parts is realized through an orderly process flow, the full-automatic production line has stronger adaptability and flexibility, the corresponding position adjustment can be carried out according to the length of a pipe fitting, the production requirements of products with different specifications are met, and meanwhile, a plurality of sensors are arranged in the production line, so that each processing module is monitored, the full-automatic production is realized, the processing efficiency is improved, the processing quality of the pipe fitting is averaged, and the time and the error rate of manual operation are reduced.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
A fully automatic production line for automotive parts, comprising:
The pipe cutting device, the chamfering device, the length measuring oiling device and the double-end lathe set;
The pipe cutting device is arranged on one side of the chamfering device and is used for cutting pipes to form a plurality of pipe fittings, and the pipe cutting device conveys the pipe fittings to the chamfering device one by one;
The chamfering device comprises a guiding mechanism and a chamfering cleaning mechanism, wherein the guiding mechanism is obliquely arranged, the guiding mechanism is connected with the chamfering cleaning mechanism, the pipe fitting rolls to the chamfering cleaning mechanism along the guiding mechanism, and the chamfering cleaning mechanism performs chamfering processing and inner wall cleaning on two ends of the pipe fitting;
A first conveyor belt is arranged between the length measurement oiling device and the output end of the chamfering device, the pipe fitting is transmitted to the length measurement oiling device through the first conveyor belt, the length measurement oiling device comprises a cleaning mechanism, an oiling mechanism, a length measurement mechanism and a feeding mechanism, after the cleaning mechanism cleans the inner wall of the pipe fitting, the oiling mechanism is used for oiling the two ends of the pipe fitting, the length measurement mechanism is used for measuring the length of the oiled pipe fitting, and the feeding mechanism is used for outputting the pipe fitting one by one;
The double-end lathe group with length measurement oiling station passes through the second conveyer belt and is connected, the pipe fitting passes through the second conveyer belt transmits to the double-end lathe group, the double-end lathe group is followed second conveyer belt direction of delivery sets up, be provided with a plurality of groups on the second conveyer belt and keep off the material floodgate, the double-end lathe group includes grab material mechanism, double-end lathe, feeding mechanism and the discharge mechanism of a plurality of groups, keep off the material floodgate with grab material mechanism double-end lathe, feeding mechanism and discharge mechanism one-to-one, grab material mechanism set up in double-end lathe, feeding mechanism and discharge mechanism top, keep off the material floodgate control the pipe fitting is carried one by one to keep off the feeding mechanism that the material floodgate corresponds, grab material mechanism snatch the pipe fitting is in remove between double-end lathe, feeding mechanism and the discharge mechanism.
As an improvement, the pipe cutting device comprises a material conveying mechanism, a material pushing mechanism, a pipe cutting mechanism and a conveying mechanism;
The material conveying mechanism conveys the pipes to the material pushing mechanism one by one;
The pushing mechanism comprises a pushing head and a guide rail, the pushing head is slidably mounted above the guide rail, the pushing head moves back and forth along the length direction of the pipe, the guide rail is arranged along the length direction of the pipe, a plurality of groups of rollers are equidistantly arranged on the guide rail, the pushing head pushes the pipe to the pipe cutting mechanism, and the pipe cutting mechanism cuts the pipe;
The conveying mechanism is arranged at the output end of the pipe cutting mechanism, the conveying mechanism is connected with the pipe cutting mechanism and the chamfering device, and the conveying mechanism conveys pipe fittings to the guiding mechanism.
As an improvement, the guide mechanism comprises guide plates and material blocking components which are arranged on two sides;
The guide plate is arranged between the pipe cutting device and the chamfering cleaning mechanism, and a clamping groove for accommodating the movement of the material blocking component is formed in the guide plate;
the material blocking components are symmetrically arranged on the two sides of the guide plates, each material blocking component comprises a material blocking block, a connecting rod and a driving component, each material blocking block is in a fan-shaped arrangement, each material blocking block is arranged at two ends of each connecting rod, each driving component drives each connecting rod to rotate, and each connecting rod drives each material blocking block to lift in the corresponding clamping groove.
As an improvement, the chamfering cleaning mechanism comprises a chamfering module, a clamping module, a cleaning module and a positioning module;
The chamfering modules are symmetrically arranged and arranged at two ends of the pipe fitting, and the chamfering modules clamp and position the pipe fitting through the clamping modules and then chamfer the pipe fitting;
The clamping module comprises an upper clamping block, a lower clamping block and a cylinder, wherein the upper clamping block and the lower clamping block are arranged in a semicircular shape, the contact surfaces of the upper clamping block and the lower clamping block are overlapped, the upper clamping block is arranged on a push rod of the cylinder, the lower clamping block is fixedly arranged on a frame, the cylinder drives the upper clamping block to vertically move, and the upper clamping block and the lower clamping block are matched to fixedly limit the pipe fitting;
The cleaning module comprises a cleaning head, a telescopic element, a limiting assembly and a chip collecting channel, wherein the cleaning head is arranged on the telescopic end of the telescopic element, the cleaning head penetrates through the pipe fitting, the limiting assembly is arranged above the telescopic element, the limiting assembly is in abutting arrangement with the pipe fitting, the chip collecting channel is opposite to the telescopic element, the bottom of the chip collecting channel is communicated with a chip removing machine, a length measuring assembly is arranged in the chip collecting channel, the length measuring assembly is in abutting arrangement with the pipe fitting, and the length measuring assembly is used for measuring the length of the chamfered pipe fitting;
the positioning module comprises a positioning seat and a conveying assembly, wherein the conveying assembly is arranged on the positioning seat and drives the pipe fitting to move towards the direction of the processing cleaning station.
As an improvement, oiling mechanism is including setting up oiling head and the flexible subassembly in both sides, oiling head with pipe fitting both ends conflict sets up, oiling head install in flexible end of flexible subassembly, oiling head below is provided with and connects the oil box, length measuring mechanism set up in one side of oiling mechanism, length measuring mechanism includes limiting plate and length measuring unit, the limiting plate with length measuring unit set up respectively in the both ends of pipe fitting, the limiting plate is fixed to be set up, length measuring unit will through the ejector pad pipe fitting to limiting plate one side propelling movement, the limiting plate with all be provided with the wear strip on the ejector pad, the ejector pad with the limiting plate cooperation is right pipe fitting is fixed spacing.
As an improvement, be provided with sorting mechanism between length measuring mechanism with feeding mechanism, sorting mechanism is including setting up in the unloading of both sides and dialling board and flexible arm, the unloading dial the board with flexible arm all install in length measuring mechanism is last, the unloading dial the board with length measuring mechanism articulates, flexible arm fixed set up in length measuring mechanism is last, the output of flexible arm with the unloading is dialled the board and is articulated, unloading is dialled board one side and is provided with the baffle, install the dog on the baffle, the feeding mechanism below is provided with unqualified article case, flexible arm control unloading dial the board and is realized to select separately the pipe fitting.
As improvement, the feeding mechanism is arranged in a step manner and comprises a rolling plate, a supporting plate,
The material pushing device comprises a material pushing block and a material pushing cylinder, wherein the material pushing block is obliquely arranged, the material pushing block is connected with the supporting plate, the supporting plate is vertically arranged on the upper end face of an oblique low point of the material pushing block, the material pushing block is arranged on a push rod of the material pushing cylinder, the material pushing block penetrates through the material pushing block and is arranged below the oblique low point of the material pushing block, the material pushing cylinder drives the material pushing block to move along the supporting plate in the vertical direction, one side of the material pushing block is provided with a material blocking cylinder, and the material blocking cylinder blocks pipe fittings so as to realize one-by-one conveying of the pipe fittings.
As an improvement, the grabbing mechanism comprises a truss, a first position adjusting module, a second position adjusting module, a first grabbing module and a second grabbing module, wherein the first grabbing module is arranged on the first position adjusting module, and the second grabbing module is arranged on the second position adjusting module;
The truss comprises upright posts arranged on two sides of the double-end lathe and a cross beam arranged above the double-end lathe;
The first position adjusting module and the second position adjusting module are both arranged on the cross beam, the first position adjusting module and the second position adjusting module comprise a transverse moving assembly and a vertical moving assembly, the transverse moving assembly is arranged on the cross beam, the transverse moving assembly horizontally moves along the length direction of the cross beam, the vertical moving assembly is arranged on the transverse moving assembly, and the vertical moving assembly vertically moves along the length direction of the upright post;
The first grabbing module and the second grabbing module comprise clamping jaw groups and driving air cylinders, the clamping jaw groups are arranged at the telescopic ends of the driving air cylinders, and the driving air cylinders control the clamping jaw groups to open and close to finish clamping.
As an improvement, the double-end lathe comprises a frame, a double-end processing mechanism and a chip collecting mechanism;
The feeding device comprises a rack, and is characterized in that a feeding hole is formed in the top end of the rack, a dust-proof plate is arranged on the feeding hole in a sliding mode and is arranged on the top surface of the rack, the dust-proof plate is driven by a telescopic cylinder, and the telescopic cylinder is fixedly arranged on the top end of the rack;
The double-end machining mechanism is arranged in the frame and comprises a fixing assembly and cutting assemblies, the cutting assemblies are arranged on two sides of the fixing assembly, the pipe fitting penetrates through the fixing assembly, and the cutting assemblies machine two ends of the fixed pipe fitting;
The chip collecting mechanism is arranged below the double-end machining mechanism, and the chip collecting mechanism extends outwards from the inside of the frame.
As an improvement, discharge mechanism includes length measuring oiling module, selective examination module, grabs material module and receives the material module, length measuring oiling module, selective examination module and grab the material module set up in the same side of double-end lathe, length measuring oiling module with be provided with the well revolving stage between the selective examination module, grab the material module set up in length measuring oiling module, selective examination module and one side of well revolving stage, grab the material module be used for the centre gripping the pipe fitting is in length measuring oiling module, selective examination module and transfer between the platform remove, receive the material module set up in the output station department of second conveyer belt, receive the material module and be used for collecting qualified pipe fitting.
The utility model has the beneficial effects that:
(1) The full-automatic production line for the automobile parts is provided, the devices are tightly matched and cooperatively work, the high-efficiency and high-quality production of the automobile parts is realized through an orderly process flow, the full-automatic production line has strong adaptability and flexibility, the corresponding position adjustment can be carried out according to the length of the pipe fitting, the production requirements of products with different specifications are met, and meanwhile, the production line is provided with a plurality of sensors, so that each processing module is monitored, the full-automatic production is realized, the processing efficiency is improved, the processing quality of the pipe fitting is averaged, and the time and the error rate of manual operation are reduced;
(2) The utility model ensures the orderly and accurate pipe conveying, avoids the occurrence of pipe jamming or confusion, can accurately control the feeding rhythm, is matched with the processing rhythm, improves the coordination and efficiency of the whole production flow, enhances the adaptability of the production line by a flexible control mode, and can be adjusted according to different production requirements.
The utility model has the advantages of improving the processing efficiency, ensuring the production stability and the like, and is particularly suitable for the technical field of automatic production.
Drawings
FIG. 1 is a schematic view of a three-dimensional structure of a fully automatic production line for automobile parts according to the present utility model;
FIG. 2 is a schematic view of a pipe cutting apparatus according to the present utility model;
FIG. 3 is an enlarged view of FIG. 2 at A;
FIG. 4 is a schematic view of a chamfering device according to the present utility model;
FIG. 5 is a schematic diagram of the length-measuring oiling station of the present utility model;
FIG. 6 is a schematic diagram of a feeding mechanism according to the present utility model;
FIG. 7 is a schematic diagram of a length measuring mechanism according to the present utility model;
FIG. 8 is a schematic view of the structure of the double-headed lathe set of the present utility model;
FIG. 9 is a schematic view of a feeding mechanism according to the present utility model;
FIG. 10 is a schematic view of the structure of the double-end lathe and the grabbing mechanism of the utility model;
FIG. 11 is an enlarged view of FIG. 10 at B;
FIG. 12 is a schematic diagram of a chamfering device according to the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Examples:
As shown in fig. 1 to 12, a full-automatic production line for automobile parts includes:
the pipe cutting device 1, the chamfering device 2, the length measuring oiling device 3 and the double-end lathe set 4;
The pipe cutting device 1 is arranged on one side of the chamfering device 2, the pipe cutting device 1 is used for cutting pipes to form a plurality of pipe fittings 10, and the pipe cutting device 1 conveys the pipe fittings 10 to the chamfering device 2 one by one;
The chamfering device 2 comprises a guiding mechanism 21 and a chamfering cleaning mechanism 22, wherein the guiding mechanism 21 is obliquely arranged, so that the pipe fitting 10 can naturally roll into the chamfering cleaning mechanism 22, the conveying convenience and fluency are improved, the guiding mechanism 21 is connected with the chamfering cleaning mechanism 22, the pipe fitting 10 rolls to the chamfering cleaning mechanism 22 along the guiding mechanism 21, and the chamfering cleaning mechanism 22 performs chamfering processing and inner wall cleaning on two ends of the pipe fitting 10, so that multifunctional integration is realized, and the processing efficiency is improved;
a first conveying belt 30 is arranged between the length measurement oiling device 3 and the output end of the chamfering device 2, the pipe fitting 10 is conveyed to the length measurement oiling device 3 through the first conveying belt 30, the length measurement oiling device 3 comprises a cleaning mechanism 31, an oiling mechanism 32, a length measurement mechanism 33 and a feeding mechanism 34, after the cleaning mechanism 31 cleans the inner wall of the pipe fitting 10, the oiling mechanism 32 lubricates the two ends of the pipe fitting 10, the two ends of the pipe fitting 10 are protected and lubricated, the length measurement mechanism 33 performs length measurement on the oiled pipe fitting 10, the length of the produced pipe fitting meets the design requirement and standard specification, the stability of the product quality is guaranteed, the feeding mechanism 34 outputs the pipe fitting 10 one by one, and the chamfering device 2 and the length measurement oiling device 3 can be adjusted according to the length of the pipe fitting 10;
The double-end lathe group 4 with length measurement oiling station 3 passes through the second conveyer belt 40 to be connected, the pipe fitting 10 passes through the second conveyer belt 40 transmits to the double-end lathe group 4, the double-end lathe group 4 is followed second conveyer belt 40 direction of delivery sets up, be provided with a plurality of groups of fender material floodgate 401 on the second conveyer belt 40, the double-end lathe group 4 includes the material mechanism 41 of grabbing of a plurality of groups, double-end lathe 42, feeding mechanism 43 and discharge mechanism 44, fender material floodgate 401 with grab material mechanism 41 double-end lathe 42, feeding mechanism 43 and discharge mechanism 44 one-to-one can guarantee that every group's equipment can all independently and simultaneously operate, fender material floodgate 401 control pipe fitting 10 carries one by one to keep off material floodgate 401 corresponds feed mechanism 43, grab material mechanism 41 set up in double-end lathe 42, feeding mechanism 43 and discharge mechanism 44 top, grab material mechanism 41 snatch pipe fitting 10 is in grab between 42, mechanism 43 and the discharge mechanism 44 moves.
The pipe cutting device 1 comprises a material conveying mechanism 11, a material pushing mechanism 12, a pipe cutting mechanism 13 and a conveying mechanism 14;
The material conveying mechanism 11 conveys the pipes to the material pushing mechanism 12 one by one;
The pushing mechanism 12 comprises a pushing head 121 and a guide rail 122, the pushing head 121 is slidably mounted above the guide rail 122, the pushing head 121 moves back and forth along the length direction of the pipe, the guide rail 122 is arranged along the length direction of the pipe, a plurality of groups of rollers 123 are equidistantly arranged on the guide rail 122, the equidistant rollers 123 on the guide rail 122 can reduce the resistance of the pushing head 121 when pushing the pipe, can also ensure that the pipe stably moves, prevent the pipe from being askew or blocked and the like in the pushing process, the pushing head 121 pushes the pipe to the pipe cutting mechanism 13, the pipe cutting mechanism 13 cuts the pipe, and the pipe cutting mechanism 13 accurately cuts the pipe, so that the requirements of different length specifications are met;
The conveying mechanism 14 set up in the output of pipe cutting mechanism 13, conveying mechanism 14 connect pipe cutting mechanism 13 reaches chamfer device 2, conveying mechanism 14 will pipe fitting 10 is carried to guiding mechanism 21 is followed conveying mechanism 14's output direction is provided with keeps off material component and collects the hopper, one side of conveying mechanism 14 is provided with the pusher, keeps off the material component and can restrict the direction of movement of pipe fitting 10 for pipe fitting 10 can shunt according to different demands, when needs further process, through the cooperation of keeping off material component and pusher, accurately carry pipe fitting 10 to chamfer device 2, and to those pipe fitting 10 that only need the segmentation, then can be smoothly along conveying mechanism 14 transmission to collecting the hopper, has realized classification.
Further, the guiding mechanism 21 includes guiding plates 211 and a blocking component 212 disposed at two sides;
The guide plate 211 is arranged between the pipe cutting device 1 and the chamfer cleaning mechanism 22, a clamping groove 2111 for accommodating the movement of the material blocking component 212 is formed in the guide plate 211, and the guide plate 211 is obliquely arranged to guide the pipe fitting 10 to roll to the chamfer cleaning mechanism 22;
The material blocking components 212 are symmetrically arranged on the two sides of the guide plates 211, the material blocking components 212 comprise material blocking blocks 2121, connecting rods 2122 and driving components 2123, the material blocking blocks 2121 are in fan-shaped arrangement, the material blocking blocks 2121 are arranged at two ends of the connecting rods 2122, the driving components 2123 drive the connecting rods 2122 to rotate, the connecting rods 2122 drive the material blocking blocks 2121 to lift in the clamping grooves 2111, the material blocking components 212 limit the positions of the pipe fittings 10 on the guide plates 211, when the positions of the pipe fittings 10 are required to be limited, the material blocking blocks 2121 lift to prevent the pipe fittings 10 from continuing to advance, so that accurate control of the positions of the pipe fittings 10 on the guide plates 211 is realized, when the pipe fittings 10 are required to be fed to the chamfering cleaning mechanism 22, the pipe fittings 10 are enabled to pass through the control of the driving components 2123, and then the material blocking blocks 2121 are lifted again to block the subsequent pipe fittings 10 one by one, so that feeding is realized.
Further, the chamfering and cleaning mechanism 22 includes a chamfering module 221, a clamping module 222, a cleaning module 223 and a positioning module 224, wherein the chamfering module 221, the clamping module 222, the cleaning module 223 and the positioning module 224 are all disposed on two sides of the pipe 10, and the chamfering module 221, the clamping module 222, the cleaning module 223 and the positioning module 224 are all disposed on the sliding table;
the chamfering module 221 performs chamfering after clamping and positioning the pipe fitting 10 through the clamping module 222;
The clamping module 222 comprises an upper clamping block 2221, a lower clamping block 2222 and an air cylinder 2223, wherein the upper clamping block 2221 and the lower clamping block 2222 are arranged in a semicircular mode, the contact surfaces of the upper clamping block 2221 and the lower clamping block 2222 are overlapped, the design can better fit the shape of the pipe fitting 10, the clamping effect is guaranteed due to the overlapping of the contact surfaces, the upper clamping block 2221 is mounted on a push rod of the air cylinder 2223, the lower clamping block 2222 is fixedly mounted on a frame, the air cylinder 2223 drives the upper clamping block 2221 to vertically move, and the upper clamping block 2221 and the lower clamping block 2222 are matched to fixedly limit the pipe fitting 10;
The cleaning module 223 includes a cleaning head 2231, a telescopic element 2232, a limit component 2233 and a chip collecting channel 2234, the cleaning head 2231 is disposed on a telescopic end of the telescopic element 2232, the cleaning head 2231 is disposed in the pipe 10 in a penetrating manner, the limit component 2233 is disposed above the telescopic element 2232, the limit component 2233 is disposed in a abutting manner with the pipe 10, the limit component 2233 fixedly limits the pipe 10 to prevent the pipe 10 from displacement in the cleaning process, the cleaning effect is affected, the chip collecting channel 2234 is disposed opposite to the telescopic element 2232, a bottom of the chip collecting channel 2234 is communicated with a machine 2235, a length measuring component 2236 is disposed in the chip collecting channel 2234, the length measuring component 2236 is in abutting manner with the pipe 10, the length measuring component 2236 is used for measuring the length of the pipe 10 after chamfering, and the length measuring component 2236 is capable of playing a role in supporting the positioning of chip removing with the pipe 10 after chamfering in the cleaning process;
The positioning module 224 includes a positioning seat 2241 and a conveying assembly 2242, the conveying assembly 2242 is installed on the positioning seat 2241, and the conveying assembly 2242 drives the pipe fitting 10 to move toward the direction of the processing cleaning station.
In addition, the oiling mechanism 32 comprises oiling heads 321 and telescopic components 322 arranged on two sides, the oiling heads 321 are in abutting arrangement with two ends of the pipe fitting 10, the oiling heads 321 are arranged at telescopic ends of the telescopic components 322 so as to be better suitable for pipe fittings with different sizes, an oil receiving box 323 is arranged below the oiling heads 321, the length measuring mechanism 33 is arranged on one side of the oiling mechanism 32, the length measuring mechanism 33 comprises a limiting plate 331 and a length measuring unit 332, the limiting plate 331 and the length measuring unit 332 are respectively arranged at two ends of the pipe fitting 10, the limiting plate 331 is fixedly arranged, the length measuring unit 332 pushes the pipe fitting 10 to one side of the limiting plate 331 through a push block 3321, the limiting plate 331 and the push block 3321 are respectively provided with a wear-resisting strip 3311, the push block 3321 and the limiting plate 331 are matched to fixedly limit the pipe fitting 10, and simultaneously the length measuring mechanism 33 is arranged on one side of the oiling mechanism 32, and the setting of the wear-resisting strip 331 can reduce the wear of the limiting plate 331 and the pipe fitting 331 when the push block 3321 is in contact with the service life of the pipe fitting 331.
Further, a sorting mechanism 35 is arranged between the length measuring mechanism 33 and the feeding mechanism 34, the sorting mechanism 35 comprises a blanking shifting plate 351 and telescopic arms 352 which are arranged on two sides, the blanking shifting plate 351 and the telescopic arms 352 are all arranged on the length measuring mechanism 33, the blanking shifting plate 351 is hinged to the length measuring mechanism 33, the telescopic arms 352 are fixedly arranged on the length measuring mechanism 33, the output end of the telescopic arms 352 is hinged to the blanking shifting plate 351, a baffle 353 is arranged on one side of the blanking shifting plate 351, a stop block 3531 is arranged on the baffle 353, a reject box 354 is arranged below the feeding mechanism 34, the reject box 354 is used for collecting sorted reject pipes, the telescopic arms 352 control the blanking shifting plate 351 to realize sorting operation of the pipes 10, and when the blanking shifting plate 351 moves up and down, the moving direction of the pipes 10 can be changed, so that sorting is realized.
It should be noted that, after the length measurement of the pipe 10 is completed by the length measurement mechanism 33, if the length of the pipe does not meet the requirement, the telescopic arm 352 is contracted to drive the blanking shifting plate 351 to rotate, shift the pipe to one side of the baffle 353, and then drop the pipe into the reject box 354 through the guide of the stop block 3531, while the qualified pipe is continuously conveyed by the feeding mechanism 34 along the original path. The design of the sorting mechanism can automatically screen unqualified pipe fittings, improves the production efficiency and quality control level, and avoids unqualified products from entering subsequent processing links.
Still further, the feeding mechanism 34 is configured in a stepped manner, the feeding mechanism 34 includes a rolling plate 341, a supporting plate 342, a pushing block 343 and a pushing cylinder 344, the rolling plate 341 is configured in an inclined manner, the rolling plate 341 is connected with the supporting plate 342, the supporting plate 342 is vertically mounted on an upper end face of an inclined low point of the rolling plate 341, the pushing block 343 is mounted on a pushing rod of the pushing cylinder 344, the pushing block 343 is disposed on the rolling plate 341 in a penetrating manner, the pushing cylinder 344 is disposed below the inclined low point of the rolling plate 341, the pushing cylinder 344 drives the pushing block 343 to move along the supporting plate 342 in a vertical direction, and a blocking cylinder 345 is disposed on one side of the rolling plate, and the blocking cylinder 345 blocks the pipe fitting 10, so that the pipe fitting 10 is conveyed one by one.
In addition, the material grabbing mechanism 41 includes a truss 411, a first position adjustment module 412, a second position adjustment module 413, a first grabbing module 414 and a second grabbing module 415, wherein the first grabbing module 414 is mounted on the first position adjustment module 412, and the second grabbing module 415 is mounted on the second position adjustment module 413;
The truss 411 includes columns 4111 disposed on both sides of the double-headed lathe 42 and a beam 4112 disposed above the double-headed lathe 42;
The first position adjusting module 412 and the second position adjusting module 413 are both mounted on the beam 4112, the first position adjusting module 412 and the second position adjusting module 413 each include a lateral moving assembly 4121 and a vertical moving assembly 4122, the lateral moving assembly 4121 is mounted on the beam 4112, the lateral moving assembly 4121 moves horizontally along the length direction of the beam 4112, the vertical moving assembly 4122 is mounted on the lateral moving assembly 4121, and the vertical moving assembly 4122 moves vertically along the length direction of the upright 4111;
The first grabbing module 414 and the second grabbing module 415 each include a clamping jaw set 4141 and a driving cylinder 4142, the clamping jaw sets 4141 are disposed at the telescopic ends of the driving cylinders 4142, and the driving cylinders 4142 control the clamping jaw sets 4141 to open and close to finish clamping.
Further, the double-end lathe 42 includes a frame 421, a double-end processing mechanism 422, and a chip collecting mechanism 423;
The top end of the frame 421 is provided with a feed port 4211, the feed port 4211 is provided with a dust-proof plate 4212, the dust-proof plate 4212 is slidably arranged on the top surface of the frame 421, the dust-proof plate 4212 is driven by a telescopic cylinder 4213, the telescopic cylinder 4213 is fixedly arranged at the top end of the frame 421, the dust-proof plate 4212 is opened in the processing process to facilitate feeding and taking materials, and is closed when not processed to play a dust-proof role;
The double-end machining mechanism 422 is mounted in the frame 421, the double-end machining mechanism 422 includes a fixed assembly 4221 and cutting assemblies 4222, the cutting assemblies 4222 are disposed on two sides of the fixed assembly 4221, the pipe fitting 10 is inserted into the fixed assembly 4221, and the cutting assemblies 4222 machine two ends of the fixed pipe fitting 10;
the chip collecting mechanism 423 is disposed below the double-end processing mechanism 422, and the chip collecting mechanism 423 extends outwards from the inside of the frame 421.
It should be noted that, the discharging mechanism 44 includes a length-measuring oiling module 441, a sampling inspection module 442, a grabbing module 443 and a material collecting module 444, the length-measuring oiling module 441, the sampling inspection module 442 and the grabbing module 443 are disposed on the same side of the double-end lathe 42, a middle rotary table 445 is disposed between the length-measuring oiling module 441 and the sampling inspection module 442, the length-measuring oiling module 441 can measure the length of the processed pipe fitting and conduct oil-applying treatment so as to meet the subsequent use or storage requirement, the sampling inspection module 442 is used for conducting random sampling inspection on part of the pipe fitting, ensuring the stability and reliability of the product quality, the middle rotary table 445 is used as a temporary storage or transition area to facilitate the transfer of the pipe fitting among different procedures, the grabbing module 443 is disposed on one side of the length-measuring oiling module 441, the sampling inspection module 442 and the middle rotary table 445, the grabbing module 443 is used for clamping the pipe fitting 10, the length-measuring oiling module 441, the sampling inspection module 442 and the middle rotary table 445 are moved to meet the subsequent use or storage requirement, the sampling inspection module 442 is used for conducting the flexible transfer operation, the grabbing module is disposed between the two rotary tables, the two rotary tables is capable of realizing the flexible transfer inspection and the transfer of the pipe fitting 40, and the flexible transfer inspection module 444 is disposed between the two rotary tables, and the flexible transfer station is used for realizing the transfer of the transfer and the pipe fitting.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202421233813.0U CN222344785U (en) | 2024-06-01 | 2024-06-01 | Full-automatic production line for automobile parts |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202421233813.0U CN222344785U (en) | 2024-06-01 | 2024-06-01 | Full-automatic production line for automobile parts |
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