CN222344392U - Mobile grinding mechanism for gears - Google Patents
Mobile grinding mechanism for gears Download PDFInfo
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- CN222344392U CN222344392U CN202421137635.1U CN202421137635U CN222344392U CN 222344392 U CN222344392 U CN 222344392U CN 202421137635 U CN202421137635 U CN 202421137635U CN 222344392 U CN222344392 U CN 222344392U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 24
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 238000004891 communication Methods 0.000 claims description 11
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000012545 processing Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 5
- 238000009434 installation Methods 0.000 abstract 1
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本实用新型涉及齿轮加工技术领域，且公开了齿轮用移动式磨削处理机构，解决了目前市场上齿轮磨削处理的问题，其包括底基座，底基座的顶部固定连接有顶支护架，底基座的一侧固定连接有顶连接架，顶连接架的一侧固定连接有支护座；通过可便携式调节移动位置的齿轮便于操作人员进行上下拆卸安装操作，提高了工作效率；同时在齿轮体进行水平移动时同步带动顶滑动板进行高度调节，在齿轮体移动至磨削蜗杆的表面进行磨削时，此时顶滑动板会升起，在齿轮体移动至远离磨削蜗杆的一侧后，此时顶滑动板会下降，利用清洁刷将齿轮体表面磨削时产生的碎屑等进行清洁，减少了操作人员的工作量，提高了后续加工的便利性与效果。
The utility model relates to the technical field of gear processing and discloses a mobile grinding processing mechanism for gears, which solves the problems of gear grinding processing currently on the market. The utility model comprises a bottom base, a top support frame is fixedly connected to the top of the bottom base, a top connecting frame is fixedly connected to one side of the bottom base, and a supporting seat is fixedly connected to one side of the top connecting frame. The portable gear with adjustable movable position is convenient for operators to perform up and down disassembly and installation operations, thereby improving work efficiency. At the same time, when the gear body moves horizontally, the top sliding plate is synchronously driven to adjust the height. When the gear body moves to the surface of a grinding worm for grinding, the top sliding plate will rise. After the gear body moves to a side away from the grinding worm, the top sliding plate will drop. A cleaning brush is used to clean debris generated during grinding of the gear body surface, thereby reducing the workload of operators and improving the convenience and effect of subsequent processing.
Description
Technical Field
The utility model belongs to the technical field of gear machining, and particularly relates to a movable grinding treatment mechanism for gears.
Background
The gear grinding treatment is a high-precision processing technology, aims to improve the wear resistance and reliability of gears, and is widely applied to manufacturing gears with various shapes and sizes such as wheel gears, reduction gears, universal joints, racks and the like, and the gears are further applied to industries such as automobiles, machine manufacturing, aerospace, ships and the like.
In the prior art, the authorization publication number CN218452658U discloses a clamping device for grinding of finish forging gear surface treatment, which comprises a hydraulic coaxial clamping mechanism, a hydraulic actuating mechanism, a hydraulic pre-tightening driving mechanism, a rotating mechanism and a triaxial grinding disc, wherein the jacking of all directions from inside is realized through uniformly-arrayed hydraulic driving type sliding blocks by utilizing the characteristic that the pressure of liquid at all parts is equal, and through the design of an arc-shaped rubber pad, the collision damage of the hydraulic driving type sliding blocks to a spiral gear to be machined can be reduced, on one hand, the pressure can be increased, the coaxiality can be improved, a larger middle operation interval can be reserved, and the coincidence of central axes of a hollow clamping main shaft and the spiral gear to be machined can be ensured through the same-pressure jacking of all groups of hydraulic driving type sliding blocks.
The "clamping device for grinding for finish forging gear surface treatment" still has some defects, such as that in the existing gear grinding treatment process, due to the fixed position of a fixed grinding treatment mechanism, the loading, unloading and transferring of gears can require extra time and manpower, which can lead to the reduction of production efficiency, especially in the case of frequent replacement of gears or adjustment of processing parameters, the gears and grinding equipment are fixed at specific positions at the same time, and the gears and the grinding equipment cannot be easily moved, so that the flexibility is low;
For this purpose, a mobile grinding treatment mechanism for gears is proposed to solve the above-mentioned problems.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides a movable grinding treatment mechanism for gears, which aims to solve the problems that in the prior art, the gears and grinding equipment are fixed at specific positions and cannot be moved easily, and the flexibility is low.
The movable grinding treatment mechanism for the gears comprises a bottom base, wherein a top support frame is fixedly connected to the top of the bottom base, a top connecting frame is fixedly connected to one side of the bottom base, a support seat is fixedly connected to one side of the top connecting frame, a first motor is fixedly connected to the top of the support seat, a grinding worm is movably connected to an output shaft of the first motor, a side support frame is arranged on one side of the grinding worm, a second motor is fixedly connected to one side of the bottom base, a bottom screw rod is movably connected to an output shaft of the second motor, a communication hole is formed on one side of the top support frame, a bottom sliding rail is arranged on the surface of the top support frame, a bottom sliding plate is slidably connected to one side fixing plate, a first threaded hole is formed in the surface of the side fixing plate, a support seat is fixedly connected to the top of the bottom sliding plate, and a gear body is arranged on the surface of the support seat.
Preferably, the top of the bottom sliding plate is fixedly connected with a side guard plate, one side of the side guard plate is movably connected with a connecting spring, one side of the connecting spring is movably connected with a clamping plate, and one side of the clamping plate is fixedly connected with a holding rod.
Preferably, one side of the side guard plate is provided with a side sliding rail, one side of the side sliding rail is connected with a side sliding block in a sliding manner, and one side of the side sliding block is fixedly connected with one side of the clamping plate.
Preferably, one end of the bottom screw rod is fixedly connected with a side fluted disc, one side of the side fluted disc is movably connected with a top fluted disc, one side of the top fluted disc is fixedly connected with a top screw rod, one side of the top screw rod is provided with a top sliding plate, the surface of the top sliding plate is provided with a second threaded hole, one side of the top sliding plate is fixedly connected with a third motor, and an output shaft of the third motor is movably connected with a cleaning brush.
Preferably, the top of the top support frame is fixedly connected with a top fixing frame, the top of the top fixing frame is fixedly connected with a protection top plate, and one side of the protection top plate is provided with a communication groove.
Preferably, one side of the top sliding plate is fixedly connected with a side sliding plate, the top of the protective top plate is fixedly connected with a side sliding frame, and one side of the side sliding frame is in sliding connection with one side of the side sliding plate.
Compared with the prior art, the utility model provides a movable grinding treatment mechanism for gears, which has the following beneficial effects:
1) In the working process of the movable grinding treatment mechanism for the gear, an operator can drive the clamping plate to move upwards after pulling the holding rod, the connecting spring is driven to generate compression deformation after the clamping plate moves upwards, after loosening the holding rod, the connecting spring can reset and push the clamping plate to descend to clamp the gear body, at the moment, after fixing the gear body, the gear body can be moved to one side of the grinding worm through the movement of the bottom sliding plate, grinding can be carried out on one side of the gear body through the rotating grinding worm, and the operator can conveniently carry out up-down dismounting and mounting operation through the gear capable of portably adjusting the moving position, so that the working efficiency is improved;
2) In this gear is with portable grinding processing mechanism work, synchronous drive top sliding plate carries out the altitude mixture control when the gear body carries out horizontal migration, when the gear body removes the surface of grinding worm and grinds, top sliding plate can rise this moment, after the gear body removes one side of keeping away from grinding worm, top sliding plate can descend this moment, the top sliding plate after the decline can drive cleaning brush and one side contact of gear body, after rotatory through No. three motor drive cleaning brush this moment, make the cleaning brush clean the gear body surface after grinding, can clean the piece etc. that produces when gear body surface grinding, operating personnel's work load has been reduced, follow-up processing convenience and effect have been improved.
Drawings
The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model. In the drawings:
FIG. 1 is a schematic view of the overall appearance structure of the present utility model;
FIG. 2 is a schematic view of the grinding worm of the present utility model;
FIG. 3 is a schematic view of a top bracket according to the present utility model;
FIG. 4 is a schematic view of the gear body structure of the present utility model;
The reference numerals in the figure indicate that 1, a base seat, 2, a top support frame, 3, a top connecting frame, 4, a support seat, 5, a first motor, 6, a grinding worm, 7, a side support frame, 8, a gear body, 901, a second motor, 902, a bottom screw rod, 903, a side fixing plate, 904, a first threaded hole, 905, a bottom sliding plate, 906, a support seat, 907, a side guard plate, 908, a side sliding rail, 909, a clamping plate, 9010, a side sliding block, 9011, a connecting spring, 9012, a holding rod, 9013, a bottom sliding rail, 9014, a communication hole, 1001, a side fluted disc, 1002, a top fluted disc, 1003, a top screw rod, 1004, a top sliding plate, 1005, a second threaded hole, 1006, a side sliding plate, 1007, a side sliding frame, 1008, a third motor, 1009, a cleaning brush, 1010, a communication groove, 11, a top fixing frame, 12 and a protective top plate.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the drawings in the embodiments of the present utility model. It is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments, and that all other embodiments obtained by persons of ordinary skill in the art without making creative efforts based on the embodiments in the present utility model are within the protection scope of the present utility model.
Referring to fig. 1 to 4, the utility model provides a technical scheme that the movable grinding treatment mechanism for gears comprises a bottom base 1, wherein a top support frame 2 is fixedly connected to the top of the bottom base 1, a top connecting frame 3 is fixedly connected to one side of a bottom base 1, a support base 4 is fixedly connected to one side of the top connecting frame 3, a first motor 5 is fixedly connected to the top of the support base 4, a grinding worm 6 is movably connected to an output shaft of the first motor 5, a side support frame 7 is arranged on one side of the grinding worm 6, a second motor 901 is fixedly connected to one side of the bottom base 1, a bottom screw 902 is movably connected to an output shaft of the second motor 901, a communication hole 9014 is arranged on one side of the top support frame 2, a bottom slide rail 9013 is arranged on the surface of the top support frame 2, a bottom slide plate 905 is slidably connected to one side fixing plate 903, a first screw hole 904 is arranged on the surface of the side fixing plate 903, a support base 906 is fixedly connected to the top of the bottom slide plate 905, and a gear body 8 is arranged on the surface of the support base 906.
It should be noted that, the gear body 8 may be stably placed by the support seat 906.
In this embodiment, a side guard plate 907 is fixedly connected to the top of the bottom slide plate 905, a connecting spring 9011 is movably connected to one side of the side guard plate 907, a clamping plate 909 is movably connected to one side of the connecting spring 9011, and a holding rod 9012 is fixedly connected to one side of the clamping plate 909.
It should be noted that, the holding rod 9012 is pulled to drive the holding plate 909 to move upwards, the holding plate 909 moves upwards to drive the connecting spring 9011 to generate compression deformation, and after the holding rod 9012 is released, the connecting spring 9011 resets and pushes the holding plate 909 to descend to clamp the gear body 8, so that the gear body 8 is clamped and limited.
In the present embodiment, a side rail 908 is provided on one side of the side guard 907, a side slide block 9010 is slidingly connected to one side of the side rail 908, and one side of the side slide block 9010 is fixedly connected to one side of the clamping plate 909.
The side slider 9010 on the side of the holding plate 909 slides along the side rail 908, so that the stability of the movement of the holding plate 909 can be improved.
In this embodiment, one end of the bottom screw 902 is fixedly connected with a side fluted disc 1001, one side of the side fluted disc 1001 is movably connected with a top fluted disc 1002, one side of the top fluted disc 1002 is fixedly connected with a top screw 1003, one side of the top screw 1003 is provided with a top sliding plate 1004, a second threaded hole 1005 is formed in the surface of the top sliding plate 1004, one side of the top sliding plate 1004 is fixedly connected with a third motor 1008, and an output shaft of the third motor 1008 is movably connected with a cleaning brush 1009.
After the cleaning brush 1009 is driven to rotate by the motor No. 1008, the surface of the gear body 8 after grinding is cleaned by the cleaning brush 1009, and therefore, scraps and the like generated during the surface grinding of the gear body 8 can be cleaned, and the workload of operators is reduced.
In this embodiment, the top of the top support 2 is fixedly connected with a top fixing frame 11, the top of the top fixing frame 11 is fixedly connected with a protection top plate 12, and a communication groove 1010 is formed in one side of the protection top plate 12.
The top slide plate 1004 can be held for free vertical movement by the opening of the communication groove 1010.
In this embodiment, a side sliding plate 1006 is fixedly connected to one side of the top sliding plate 1004, a side sliding frame 1007 is fixedly connected to the top of the protective top plate 12, and one side of the side sliding frame 1007 is slidably connected to one side of the side sliding plate 1006.
When the top slide plate 1004 moves, the side slide plate 1006 slides along one side of the side slide frame 1007, so that the stability of the movement of the top slide plate 1004 can be improved.
Specific use and action of the embodiment: when the movable grinding treatment mechanism for gears is used for daily work, firstly, the second motor 901 is used for starting and then driving the bottom screw 902 to rotate, the side fixing plate 903 can be driven to horizontally move through threaded connection of the bottom screw 902 and the first threaded hole 904, the side fixing plate 903 can drive the bottom slide 905 to slide along the surface of the bottom slide rail 9013 in the process of horizontally moving, the stability of the movement of the bottom slide 905 can be improved through the sliding of the bottom slide 905 along the surface of the bottom slide rail 9013, an operator can drive the clamping plate 909 to move upwards through pulling the holding rod 9012, the connecting spring 9011 can be driven to generate compression deformation after the clamping plate 909 moves upwards, the side sliding block 9010 on one side of the clamping plate 909 can slide along the side sliding rail 908, the stability of the movement of the clamping plate can be improved, the gear body 8 to be ground can be placed on the surface of the supporting seat 906 at the moment after the clamping plate 909 is pulled up, the connecting spring 9011 can reset and push the clamping plate 909 to descend for clamping the gear body 8, the gear body 8 can be ground through the movement of the fixed gear body 905, the movable worm 8 can be adjusted to the position of the movable worm 6, and the movable grinding treatment mechanism can be conveniently carried out by the operator, and the movable grinding efficiency of the movable side of the gear body 8 can be adjusted, and the movable grinding efficiency can be carried out by using the movable worm 6;
Meanwhile, when the bottom screw 902 rotates, the side fluted disc 1001 is driven to rotate, the rotating side fluted disc 1001 drives the top fluted disc 1002 to rotate, the top screw 1003 is driven to rotate along the communication hole 9014, the top screw 1003 is limited through the communication hole 9014, after the second threaded hole 1005 is connected with the threads of the top screw 1003, the top sliding plate 1004 is driven to vertically move through the rotating top screw 1003, the top sliding plate 1004 slides along one side of the side sliding frame 1007 through the side sliding plate 1006 when moving, the moving stability of the top sliding plate 1004 can be improved, the top sliding plate 1004 can be limited through the sliding of the side sliding frame 1007 and the side sliding plate 1006, the top sliding plate 1004 can be synchronously driven to carry out height adjustment through the transmission of the side fluted disc 1001 and the top fluted disc 1002, when the gear body 8 moves horizontally, the top sliding plate 1004 can be lifted when the gear body 8 moves to the surface of the grinding worm 6, the top sliding plate 1004 can be lowered when the gear body 8 moves to one side far away from the grinding worm 6, the top sliding plate 1004 can drive the brush 1009 to slide along one side of the side sliding frame 1007, the lowered top sliding plate 1004 can drive the brush 1009 to contact with the gear body 1008, the cleaning effect can be improved when the surface of the gear body is cleaned, the surface of the gear body is cleaned 1009 can be cleaned, and the cleaning effect can be improved, and the cleaning effect can be carried out by the cleaning of the surface of the operator, and the surface of the cleaning machine 1009 is convenient after the surface is cleaned, and the surface is cleaned;
What is not described in detail in this specification is of the prior art known to those skilled in the art and is not critical to the utility model and is therefore not described.
Finally, it should be noted that the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the scope of the present utility model, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made to the technical solution of the present utility model without departing from the spirit and scope of the technical solution of the present utility model.
Claims (6)
1. The movable grinding treatment mechanism for the gears comprises a base (1) and is characterized in that a top supporting frame (2) is fixedly connected to the top of the base (1), a top connecting frame (3) is fixedly connected to one side of the base (1), a supporting seat (4) is fixedly connected to one side of the top connecting frame (3), a first motor (5) is fixedly connected to the top of the supporting seat (4), a grinding worm (6) is movably connected to an output shaft of the first motor (5), a side supporting frame (7) is arranged on one side of the grinding worm (6), a second motor (901) is fixedly connected to one side of the base (1), a bottom screw rod (902) is movably connected to one side of the second motor (901), a communication hole (9014) is formed in one side of the top supporting frame (2), a bottom sliding rail (9013) is formed in the surface of the top supporting frame (2), a bottom sliding rail (905) is connected to one side of the bottom sliding rail (905), a threaded hole (906) is formed in the surface of the bottom supporting plate (903), and the surface of the top supporting plate (906) is fixedly connected to the top supporting plate (906).
2. The movable grinding treatment mechanism for gears according to claim 1, wherein a side guard plate (907) is fixedly connected to the top of the bottom sliding plate (905), a connecting spring (9011) is movably connected to one side of the side guard plate (907), a clamping plate (909) is movably connected to one side of the connecting spring (9011), and a holding rod (9012) is fixedly connected to one side of the clamping plate (909).
3. The movable grinding treatment mechanism for gears according to claim 2, wherein a side sliding rail (908) is arranged on one side of the side guard plate (907), a side sliding block (9010) is connected to one side of the side sliding rail (908) in a sliding manner, and one side of the side sliding block (9010) is fixedly connected to one side of the clamping plate (909).
4. The movable grinding treatment mechanism for gears is characterized in that one end of a bottom screw rod (902) is fixedly connected with a side fluted disc (1001), one side of the side fluted disc (1001) is movably connected with a top fluted disc (1002), one side of the top fluted disc (1002) is fixedly connected with a top screw rod (1003), one side of the top screw rod (1003) is provided with a top sliding plate (1004), a second threaded hole (1005) is formed in the surface of the top sliding plate (1004), one side of the top sliding plate (1004) is fixedly connected with a third motor (1008), and an output shaft of the third motor (1008) is movably connected with a cleaning brush (1009).
5. The movable grinding treatment mechanism for gears according to claim 4, wherein the top of the top support frame (2) is fixedly connected with a top fixing frame (11), the top of the top fixing frame (11) is fixedly connected with a protective top plate (12), and a communication groove (1010) is formed in one side of the protective top plate (12).
6. The movable grinding treatment mechanism for gears according to claim 5, wherein a side sliding plate (1006) is fixedly connected to one side of the top sliding plate (1004), a side sliding frame (1007) is fixedly connected to the top of the protective top plate (12), and one side of the side sliding frame (1007) is slidably connected to one side of the side sliding plate (1006).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421137635.1U CN222344392U (en) | 2024-05-23 | 2024-05-23 | Mobile grinding mechanism for gears |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421137635.1U CN222344392U (en) | 2024-05-23 | 2024-05-23 | Mobile grinding mechanism for gears |
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| Publication Number | Publication Date |
|---|---|
| CN222344392U true CN222344392U (en) | 2025-01-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421137635.1U Active CN222344392U (en) | 2024-05-23 | 2024-05-23 | Mobile grinding mechanism for gears |
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| Country | Link |
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| CN (1) | CN222344392U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119839640A (en) * | 2025-03-18 | 2025-04-18 | 江苏华杰不锈钢制品有限公司 | Stainless steel gear apparatus for producing |
-
2024
- 2024-05-23 CN CN202421137635.1U patent/CN222344392U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119839640A (en) * | 2025-03-18 | 2025-04-18 | 江苏华杰不锈钢制品有限公司 | Stainless steel gear apparatus for producing |
| CN119839640B (en) * | 2025-03-18 | 2025-06-27 | 江苏华杰不锈钢制品有限公司 | A stainless steel gear production device |
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