Steel wire rope sleeving equipment
Technical Field
The utility model relates to the field of steel wire rope processing, in particular to steel wire rope sleeving equipment.
Background
The steel wire rope is a spiral steel wire bundle which is formed by manufacturing steel wires with mechanical properties and geometric dimensions meeting the requirements together according to a certain rule, mainly comprises steel wires, a steel wire core and lubricating grease, has a good load function, and is widely used in various fields of production and life.
Before the steel wire rope is used, the steel wire rope is usually required to be bent and pressed by a fixing sleeve to provide hanging and fixing positions, and a heart-shaped ring is also required to be used for positioning to manufacture a steel wire rope connector convenient to use. Currently, the process is usually performed manually and then pressed by a punch or a clamp. Because the hardness of the steel wire rope is high, manual bending and transposition are performed, and the labor consumption is too high to work for a long time. In addition, some bending parts do not need to use chicken heart rings, so that the cushion blocks need to be temporarily placed in, and then removed after the use is finished, the process is also manually operated, and the safety risk is also caused by manually holding the cushion blocks close to the punching machine.
Disclosure of utility model
The technical problem to be solved by the utility model is that bending and cushion block entering and exiting are manually operated, physical effort is consumed, and safety risks are caused.
In order to solve the problems, the steel wire rope threading equipment comprises a punching machine, a workbench, a turnover machine and a clamping device, wherein the turnover machine is arranged on the workbench, the clamping device is arranged on the workbench, a base is arranged on the workbench, a lower die is arranged on the base, the turnover machine comprises a support frame, a mover, a turnover motor, a first hydraulic rod and an electric clamping jaw, the support frame is arranged on the workbench, the mover is arranged on the support frame, the turnover motor is arranged on the output end of the mover, the first hydraulic rod is arranged on the output shaft of the turnover motor, and the electric clamping jaw is arranged on the piston rod of the first hydraulic rod.
Further, the turnover motor is a forward and reverse motor.
Further, the shifter comprises a fixed box, a moving structure and a limiting structure, wherein the fixed box is arranged on the supporting frame, a sliding opening is formed in the fixed box, the moving structure is arranged on the fixed box, and the limiting structure is arranged on the fixed box.
Further, the moving structure comprises a moving motor, a screw rod and a nut, wherein the moving motor is arranged on the fixed box, the screw rod is rotationally arranged on the fixed box and is connected with an output shaft of the moving motor, and the nut is in threaded connection with the screw rod.
Further, limit structure includes gag lever post, spacing pipe, connecting rod and link, on the fixed box was located to the gag lever post, the spacing pipe sliding sleeve is connected on the gag lever post, the connecting rod is located between nut and the spacing pipe, the link is put up and is located on the spacing pipe and run through the sliding mouth, the link is connected with turning over a motor.
Further, the retainer comprises a fixing frame, a second hydraulic rod and a cushion block, wherein the fixing frame is arranged on the workbench, the second hydraulic rod is arranged on the fixing frame in a penetrating mode, and the cushion block is arranged on a piston rod of the second hydraulic rod.
Preferably, the punching machine is provided with an upper die corresponding to the lower die.
Preferably, the peripheral controller or the PLC can also realize full automatic control.
The beneficial effects obtained by the utility model by adopting the structure are as follows:
1. The folding machine can replace manual folding, electric control is utilized, the position of the electric clamping jaw can be adjusted, and the folding machine is convenient to withdraw after bending.
2. The retainer can be used for driving the cushion block on the retainer to move, the cushion block does not need to be held, and the safety risk is reduced.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a steel wire rope threading device according to the present utility model;
FIG. 2 is a schematic view of another angle of a steel wire rope threading device according to the present utility model;
fig. 3 is a schematic structural view of a turnover machine of a steel wire rope threading device provided by the utility model;
FIG. 4 is a cross-sectional view of a steel wire rope threading equipment fixing box provided by the utility model;
Fig. 5 is a schematic structural diagram of a retainer for a steel wire rope threading device according to the present utility model.
Wherein, 1, a punching machine, 2, a workbench, 3, a turnover machine, 4, a clamping device, 5, a supporting frame, 6, a shifter, 7, a turnover motor, 8, a first hydraulic rod, 9, an electric clamping jaw, 10, a fixed box, 11, a moving structure, 12 and a limiting structure, 13, a sliding port, 14, a mobile motor, 15, a screw rod, 16, a nut, 17, a limiting rod, 18, a limiting pipe, 19, a connecting rod, 20, a connecting frame, 21, a fixing frame, 22, a second hydraulic rod, 23, a cushion block, 24, a base, 25 and a lower die.
Detailed Description
As shown in fig. 1-5, the utility model relates to a steel wire rope sleeving device, which comprises a punching machine 1, and further comprises a workbench 2, a turnover machine 3 and a retainer 4, wherein the turnover machine 3 is arranged on the workbench 2, the retainer 4 is arranged on the workbench 2, a base 24 is arranged on the workbench 2, a lower die 25 is arranged on the base 24 and positioned below the punching machine 1, the turnover machine 3 comprises a support frame 5, a shifter 6, a turnover motor 7, a first hydraulic rod 8 and an electric clamping jaw 9, the support frame 5 is arranged on the workbench 2, the shifter 6 is arranged on the support frame 5, the turnover motor 7 is arranged on the output end of the shifter 6, the first hydraulic rod 8 is arranged on the output shaft of the turnover motor 7, the electric clamping jaw 9 is arranged on the piston rod of the first hydraulic rod 8, the turnover motor 7 is a motor with the proper size existing in the market.
The shifter 6 comprises a fixed box 10, a moving structure 11 and a limiting structure 12, wherein the fixed box 10 is arranged on the supporting frame 5, a sliding opening 13 is formed in the fixed box 10, the moving structure 11 is arranged on the fixed box 10, and the limiting structure 12 is arranged on the fixed box 10.
The moving structure 11 comprises a moving motor 14, a screw rod 15 and a nut 16, wherein the moving motor 14 is arranged on the fixed box 10, the screw rod 15 is rotationally arranged on the fixed box 10 and is connected with an output shaft of the moving motor 14, the nut 16 is in threaded connection with the screw rod 15, and the moving motor 14 works to drive the screw rod 15 to rotate.
The limiting structure 12 comprises a limiting rod 17, a limiting tube 18, a connecting rod 19 and a connecting frame 20, wherein the limiting rod 17 is arranged on the fixed box 10, the limiting tube 18 is sleeved on the limiting rod 17 in a sliding manner, the connecting rod 19 is arranged between the nut 16 and the limiting tube 18, the connecting frame 20 is arranged on the limiting tube 18 and penetrates through the sliding opening 13, the connecting frame 20 is connected with the turnover motor 7, the moving motor 14 works to drive the screw rod 15 to rotate, and the nut 16 moves on the screw rod 15.
The retainer 4 comprises a fixing frame 21, a second hydraulic rod 22 and a cushion block 23, wherein the fixing frame 21 is arranged on the workbench 2, the second hydraulic rod 22 is arranged on the fixing frame 21 in a penetrating mode, the cushion block 23 is arranged on a piston rod of the second hydraulic rod 22, a heart-shaped ring is not used, and the cushion block 23 is used as a temporary shaping tool.
When the wire rope fixing device is specifically used, a fixing sleeve is placed on a lower die 25, a punching head of a punching machine 1 at the upper part is started to move downwards, the fixing sleeve is jointly positioned by the upper die and the lower die 25, the punching machine 1 at the moment only assists in positioning the fixing sleeve and cannot be tightly pressed, then a wire rope passes through the fixing sleeve, the head is placed between two groups of claws of an electric clamping jaw 9, the electric clamping jaw 9 is started to clamp the wire rope, then a moving motor 14 is started to work to drive a screw rod 15 to rotate, a nut 16 moves under the limiting effect of a limiting rod 17 and a limiting pipe 18, the wire rope is pulled to move, the moving motor 14 reversely rotates after the nut 16 reaches a proper position, the turnover motor 7 is started to work reversely rotate by 180 degrees, the wire rope is pulled back to the fixing sleeve position, the wire rope passes through the fixing sleeve, the front section of the wire rope is manually grasped, the electric clamping jaw 9 is loosened, the first hydraulic rod 8 is contracted to retract, the second hydraulic rod 22 is started to extend, a cushion block 23 is moved to the front section of the fixing sleeve, the position of the wire rope is pulled and adjusted, the cushion block 23 is completely retracted, the fixing sleeve is started to tightly press the fixing sleeve, and then all the parts are reset, and the wire rope and the fixing sleeve is taken down.
It should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to specific embodiments, and that the embodiments may be combined appropriately to form other embodiments that will be understood by those skilled in the art.