CN222331206U - Novel self-adaptation formula intelligence coiling machine - Google Patents
Novel self-adaptation formula intelligence coiling machine Download PDFInfo
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- CN222331206U CN222331206U CN202421180000.XU CN202421180000U CN222331206U CN 222331206 U CN222331206 U CN 222331206U CN 202421180000 U CN202421180000 U CN 202421180000U CN 222331206 U CN222331206 U CN 222331206U
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Abstract
本实用新型公开了一种新型自适应型智能绕线机，涉及绕线机技术领域，包括底座和排线组件，所述底座的两侧下方设置有绕线组件，且绕线组件包括支架、固定板、伺服电机一、驱动轴、第一辊筒、连接轴、第二辊筒和测距传感器，所述支架的内部中端设置有固定板，且支架的左侧安装有伺服电机一，所述伺服电机一的输出端贯穿支架左侧连接有驱动轴，且驱动轴的另一端设置有第一辊筒，所述固定板中部的轴承内穿设有连接轴，且连接轴的右端连接有第二辊筒。该新型自适应型智能绕线机，伺服电机一驱使驱动轴、第一辊筒、连接轴、第二辊筒转动，能够将铜线分别卷绕在第一辊筒、第二辊筒上，实现双工位绕线，压缩等待时间，使得整体绕线效率高。
The utility model discloses a novel self-adaptive intelligent winding machine, which relates to the technical field of winding machines, including a base and a wire arrangement assembly, winding assemblies are arranged below the two sides of the base, and the winding assembly includes a bracket, a fixing plate, a servo motor 1, a drive shaft, a first roller, a connecting shaft, a second roller and a distance sensor, a fixing plate is arranged at the inner middle end of the bracket, and a servo motor 1 is installed on the left side of the bracket, the output end of the servo motor 1 passes through the left side of the bracket and is connected to the drive shaft, and the other end of the drive shaft is provided with a first roller, a connecting shaft is passed through the bearing in the middle of the fixing plate, and the right end of the connecting shaft is connected to the second roller. In the novel self-adaptive intelligent winding machine, the servo motor 1 drives the drive shaft, the first roller, the connecting shaft and the second roller to rotate, and the copper wire can be wound on the first roller and the second roller respectively, realizing double-station winding, compressing the waiting time, and making the overall winding efficiency high.
Description
Technical Field
The utility model relates to the technical field of winding machines, in particular to a novel self-adaptive intelligent winding machine.
Background
A winding machine is a device for winding a linear object on a specific workpiece, and is generally used for winding copper wires, and an intelligent winding machine is a new model developed in recent years to meet the requirement of high quality. At present, in the production process of copper wires, the produced copper wires need to be wound by an intelligent winding machine.
The utility model of application number CN202220118499.6 discloses a novel intelligent automatic winding machine special for transformer coil production. The movable guide frame is arranged to guide the copper wire to be wound on the surface of the roller, so that winding is uniform, the practicability of the device is improved, a motor for driving the roller can transversely move, the roller which is convenient for winding the copper wire can be taken down from the shaft rod, and the effects of facilitating later discharging and earlier installation are achieved. However, only one winding station is provided, and the overall processing efficiency is affected when the winding is relatively time-consuming.
Accordingly, in view of the above, research and improvement are made to the existing structure and the existing defects, and a novel adaptive intelligent winding machine is proposed.
Disclosure of utility model
The utility model aims to provide a novel self-adaptive intelligent winding machine so as to solve the problems in the background technology.
The novel self-adaptive intelligent winding machine comprises a base and a winding assembly, wherein the winding assembly is arranged below two sides of the base and comprises a support, a fixing plate, a first servo motor, a driving shaft, a first roller, a connecting shaft, a second roller and a ranging sensor, the fixing plate is arranged at the middle end of the interior of the support, the first servo motor is arranged at the left side of the support, the output end of the first servo motor penetrates through the left side of the support to be connected with the driving shaft, the first roller is arranged at the other end of the driving shaft, the connecting shaft penetrates through a bearing in the middle of the fixing plate, the right end of the connecting shaft is connected with the second roller, the ranging sensor is arranged on the inner surface of the support, and the winding assembly is arranged at the left side of the base.
Furthermore, the support is in a concave structure in overlooking, and one end of the second roller, which is far away from the connecting shaft, is rotationally connected with the support.
Further, the driving shaft, the first roller, the connecting shaft and the second roller are arranged coaxially, and one end of the connecting shaft, which is far away from the second roller, is connected with the first roller.
Further, the ranging sensors are symmetrically distributed about the vertical central axis of the support, and the base, the support and the fixing plate are of an integrated structure.
Further, the flat cable assembly comprises a second servo motor, a positive and negative tooth screw rod and a screw rod nut, wherein the output end of the second servo motor penetrates through the left side of the base to be connected with the positive and negative tooth screw rod, and the screw rod nut is connected to the outer portion of the positive and negative tooth screw rod.
Further, the winding displacement subassembly still includes sliding plate, slide bar and square frame, and screw-nut's outside is provided with the sliding plate, wear to be equipped with the slide bar in the spout of sliding plate side, and install square frame in the front end below of sliding plate.
Further, the winding displacement subassembly still includes horizontal deflector roll and vertical deflector roll, and rotates between the inside left and right sides of square frame and be provided with horizontal deflector roll, rotate between the inside top bottom of square frame and be provided with vertical deflector roll.
Further, a controller is further installed on the left side of the support, and the controller is electrically connected with a distance measuring sensor and a second servo motor.
The utility model provides a novel self-adaptive intelligent winding machine, which has the following beneficial effects:
1. According to the utility model, the servo motor drives the driving shaft, the first roller, the connecting shaft and the second roller to rotate, so that copper wires can be wound on the first roller and the second roller respectively, double-station winding is realized, the waiting time is shortened, and the overall winding efficiency is high.
2. According to the utility model, the second servo motor drives the positive and negative screw rods to rotate, so that the two screw nuts perform opposite or opposite horizontal displacement along the outer parts of the positive and negative screw rods, and when the sliding plate is driven by the screw nuts to slide outside the sliding rod, copper wires are uniformly wound on the outer parts of the first roller and the second roller under the guiding coordination of the transverse guide roller and the vertical guide roller, so that the copper wires are prevented from gathering during winding.
Drawings
FIG. 1 is a schematic sectional view of a bracket of a novel adaptive intelligent winding machine;
FIG. 2 is a schematic view showing the bottom view of a square frame of the novel adaptive intelligent winding machine;
fig. 3 is a schematic bottom perspective view of a stand of the novel adaptive intelligent winding machine.
The device comprises a base, a winding assembly, a support, a fixing plate, a first servo motor, a 204 driving shaft, a 205 first roller, a 206 connecting shaft, a 207 second roller, a 208 distance measuring sensor, a 3 wire arrangement assembly, a 301 servo motor, a second servo motor, a 302 positive and negative screw rod, a 303 screw rod nut, a 304 sliding plate, a 305 sliding rod, a 306 square frame, a 307 horizontal guide roller, a 308 vertical guide roller and a 4 controller.
Detailed Description
Embodiments of the present utility model are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the utility model but are not intended to limit the scope of the utility model.
As shown in fig. 1 to 3, a novel self-adaptive intelligent winding machine comprises a base 1 and a winding assembly 3, wherein a winding assembly 2 is arranged below two sides of the base 1, the winding assembly 2 comprises a support 201, a fixing plate 202, a first servo motor 203, a driving shaft 204, a first roller 205, a connecting shaft 206, a second roller 207 and a ranging sensor 208, the fixing plate 202 is arranged at the middle end inside the support 201, the first servo motor 203 is arranged at the left side of the support 201, the driving shaft 204 is connected with the output end of the first servo motor 203 through the left side of the support 201, the other end of the driving shaft 204 is provided with the first roller 205, a connecting shaft 206 is arranged in a bearing in the middle of the fixing plate 202 in a penetrating manner, the right end of the connecting shaft 206 is connected with the second roller 207, the inner surface of the support 201 is provided with the ranging sensor 208, the winding assembly 3 is arranged at the left side of the base 1, the support 201 is in a concave structure in overlooking manner, one end of the second roller 207 far away from the connecting shaft 206 is rotationally connected with the support 201, the driving shaft 204, the first roller 205, the connecting shaft 206 and the second roller 205 are coaxially arranged, the connecting shaft 206 and the second roller 207 are further arranged at the left side of the second roller 206 is in a coaxial arrangement, the first roller 206 is far away from the first support 201 and the first distance sensor 208 is electrically connected with the support 201, the first distance sensor 201 is arranged on the left side of the support 201, and the left side of the support is further electrically connected with the support 201, and is electrically connected with the support 201, and the left side of the support 201 is electrically connected with the left side, and the sensor is 4, and the left side, and has a distance sensor is arranged.
The operation is as follows, the first servo motor 203 drives the driving shaft 204, the first roller 205, the connecting shaft 206 and the second roller 207 to rotate, copper wires can be respectively wound on the first roller 205 and the second roller 207, double-station winding is achieved, the waiting time is shortened, and the whole winding efficiency is high.
As shown in fig. 1 and 2, the flat cable assembly 3 includes a second servo motor 301, a positive and negative screw rod 302 and a screw nut 303, wherein the output end of the second servo motor 301 penetrates through the left side of the base 1 to be connected with the positive and negative screw rod 302, the positive and negative screw rod 302 is externally connected with the screw nut 303, the flat cable assembly 3 further includes a sliding plate 304, a sliding rod 305 and a square frame 306, the sliding plate 304 is arranged outside the screw nut 303, the sliding rod 305 penetrates through a sliding groove on the side surface of the sliding plate 304, the square frame 306 is arranged below the front end of the sliding plate 304, the flat cable assembly 3 further includes a transverse guide roller 307 and a vertical guide roller 308, the transverse guide roller 307 is rotatably arranged between the left side and the right side of the inside of the square frame 306, and the vertical guide roller 308 is rotatably arranged between the top and the bottom ends of the inside of the square frame 306.
The specific operation is as follows, the second servo motor 301 drives the positive and negative screw rod 302 to rotate, so that the two screw nuts 303 are horizontally displaced along the outside of the positive and negative screw rod 302 in opposite directions, when the sliding plate 304 is driven by the screw nuts 303 to slide outside the sliding rod 305, the copper wire is uniformly wound outside the first roller 205 and the second roller 207 under the guiding cooperation of the transverse guide roller 307 and the vertical guide roller 308, and the copper wire is prevented from being gathered during winding.
In summary, when the novel self-adaptive intelligent winding machine is used, two copper wires respectively pass through the space between the transverse guide roller 307 and the vertical guide roller 308 in the two square frames 306 and then are wound outside the first roller 205 and the second roller 207, meanwhile, the first servo motor 203 and the second servo motor 301 are started, the first servo motor 203 drives the driving shaft 204, the first roller 205, the connecting shaft 206 and the second roller 207 to rotate, and the two copper wires are respectively wound on the first roller 205 and the second roller 207, so that double-station winding is realized, the compression waiting time is prolonged, and the processing efficiency is improved;
As shown in fig. 1, a second servo motor 301 is matched to drive the positive and negative screw rod 302 to rotate, a screw nut 303 drives a sliding plate 304 to horizontally displace in opposite directions or in opposite directions along the outer part of the positive and negative screw rod 302, and the position of the sliding plate 304 on a sliding rod 305 is changed, so that copper wires are guided by a continuously moving transverse guide roller 307 and a vertical guide roller 308 to be uniformly wound on the outer parts of a first roller 205 and a second roller 207, and the copper wires are prevented from being gathered during winding;
Because the signal output end of the ranging sensors 208 is connected with the signal input end of the controller 4, the two ranging sensors 208 feed back the distance values between the two ranging sensors and the outside of the first roller 205 and the second roller 207 to the controller 4, and when the distance values received by the controller 4 reach the set values, the rotating speed of the second servo motor 301 is automatically adjusted, so that the moving speed of the screw nut 303 is reasonably slowed down when the winding diameter of the copper wire is continuously increased, and the uniformity of the copper wire outside the first roller 205 and the second roller 207 is prevented from being influenced.
The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (8)
1. The utility model provides a novel self-adaptation formula intelligence coiling machine, includes base (1) and winding displacement subassembly (3), its characterized in that, the both sides below of base (1) is provided with winding subassembly (2), and winding subassembly (2) are including support (201), fixed plate (202), servo motor one (203), drive shaft (204), first roller (205), connecting axle (206), second roller (207) and range sensor (208), the inside middle-end of support (201) is provided with fixed plate (202), and the left side of support (201) is installed servo motor one (203), the output of servo motor one (203) runs through support (201) left side and is connected with drive shaft (204), and the other end of drive shaft (204) is provided with first roller (205), wear to be equipped with in the bearing at fixed plate (202) middle part connecting axle (206), and the right-hand member of connecting axle (206) is connected with second roller (207), the interior surface mounting of support (201) has range sensor (208), winding displacement subassembly (3) set up in the left side of base (1).
2. The novel self-adaptive intelligent winding machine according to claim 1, wherein the bracket (201) is in a concave structure in a top view, and one end of the second roller (207) away from the connecting shaft (206) is rotatably connected with the bracket (201).
3. The novel self-adaptive intelligent winding machine according to claim 1, wherein the driving shaft (204), the first roller (205), the connecting shaft (206) and the second roller (207) are coaxially arranged, and one end of the connecting shaft (206) away from the second roller (207) is connected with the first roller (205).
4. The novel self-adaptive intelligent winding machine according to claim 1, wherein the ranging sensors (208) are symmetrically distributed with respect to a vertical central axis of the bracket (201), and the base (1), the bracket (201) and the fixing plate (202) are of an integrated structure.
5. The novel self-adaptive intelligent winding machine according to claim 1, wherein the winding assembly (3) comprises a second servo motor (301), a positive and negative screw rod (302) and a screw rod nut (303), the output end of the second servo motor (301) penetrates through the left side of the base (1) to be connected with the positive and negative screw rod (302), and the external connection of the positive and negative screw rod (302) is provided with the screw rod nut (303).
6. The novel self-adaptive intelligent winding machine according to claim 5, wherein the winding displacement assembly (3) further comprises a sliding plate (304), a sliding rod (305) and a square frame (306), the sliding plate (304) is arranged outside the screw nut (303), the sliding rod (305) is arranged in a sliding groove on the side face of the sliding plate (304) in a penetrating manner, and the square frame (306) is arranged below the front end of the sliding plate (304).
7. The novel self-adaptive intelligent winding machine according to claim 6, wherein the winding assembly (3) further comprises a transverse guide roller (307) and a vertical guide roller (308), the transverse guide roller (307) is rotatably arranged between the left side and the right side of the interior of the square frame (306), and the vertical guide roller (308) is rotatably arranged between the top and the bottom of the interior of the square frame (306).
8. The novel self-adaptive intelligent winding machine according to claim 5, wherein a controller (4) is further installed on the left side of the support (201), and the controller (4) is electrically connected with a ranging sensor (208) and a second servo motor (301).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421180000.XU CN222331206U (en) | 2024-05-28 | 2024-05-28 | Novel self-adaptation formula intelligence coiling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421180000.XU CN222331206U (en) | 2024-05-28 | 2024-05-28 | Novel self-adaptation formula intelligence coiling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222331206U true CN222331206U (en) | 2025-01-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421180000.XU Active CN222331206U (en) | 2024-05-28 | 2024-05-28 | Novel self-adaptation formula intelligence coiling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222331206U (en) |
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2024
- 2024-05-28 CN CN202421180000.XU patent/CN222331206U/en active Active
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