CN222329083U - A special device for bonding pipelines of energy storage system - Google Patents
A special device for bonding pipelines of energy storage system Download PDFInfo
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- CN222329083U CN222329083U CN202323377790.9U CN202323377790U CN222329083U CN 222329083 U CN222329083 U CN 222329083U CN 202323377790 U CN202323377790 U CN 202323377790U CN 222329083 U CN222329083 U CN 222329083U
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Abstract
The utility model belongs to the technical field of PVC pipeline connection, and particularly relates to a special device for bonding an energy storage system pipeline, which comprises a PLC control mechanism, a tooling platform, a plurality of groups of pneumatic pushing mechanisms, clamping mechanisms, supporting mechanisms and sliding mechanisms, wherein the pneumatic pushing mechanisms, the clamping mechanisms, the supporting mechanisms and the sliding mechanisms are sequentially arranged on the tooling platform; according to the scheme, under the cooperative coordination among the PLC control mechanism, the tool platform, the pushing mechanism, the clamping mechanism, the supporting mechanism and the sliding mechanism, full-automatic control of the positioning, fixing, bonding and other processes among pipeline workpieces in the production process can be realized, the operation is simple, manual bonding is not needed, the working strength and the working cost of manual bonding are greatly reduced, the production efficiency and the product quality are improved, and the large-scale mass production can be met.
Description
Technical Field
The utility model belongs to the technical field of PVC pipeline connection, and particularly relates to a special device for bonding energy storage system pipelines.
Background
Under the drive of carbon peak, carbon neutral and national strategic targets, the energy storage is used as an important technology and basic equipment for supporting a novel power system, and the energy storage technology of the all-vanadium redox flow battery and the industrial development come to have great development opportunities. The pipeline is an important component for connection and electrolyte delivery between energy storage circulation system devices, wherein pipeline bonding is an important process quality and safety guarantee for pipeline production and processing.
At present, most of pipeline bonding modes are manual to bond a joint to a pipeline, then another pipeline is held to be butted on the joint, the manual working strength is high, the operation process is complex, the production efficiency is low, the product quality cannot be unified, and the pipeline bonding mode is not suitable for large-scale mass production.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides a special device for bonding an energy storage system pipeline, which solves the problems that the existing pipeline bonding device is complex in operation, is manually bonded, has low production efficiency, cannot unify product quality and is not suitable for mass production.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
The special device for bonding the energy storage system pipelines comprises a PLC control mechanism, a tool platform, a plurality of groups of pneumatic pushing mechanisms, clamping mechanisms, supporting mechanisms and sliding mechanisms which are sequentially arranged on the tool platform;
Pneumatic pushing mechanism and PLC control mechanism electric connection, it sets up in frock platform one side, including the fixed bolster and set up the promotion cylinder body on the fixed bolster, promote this internal piston and the catch bar of being provided with of cylinder, catch bar one end is provided with the cylinder top, and cylinder top one end is provided with the cross fastener, and the cross fastener top is provided with clamping mechanism.
The technical scheme has the advantages that when the pneumatic pipe fitting bonding machine is operated, the pipe fitting is positioned, fixed and clamped through the supporting mechanism and the clamping mechanism, the pneumatic pushing mechanism is started under the control of the PLC mechanism, the piston is influenced by the air pressure in the pushing air cylinder, the pressure of compressed air is converted into mechanical energy, the pushing rod is driven to drive the air cylinder top to stretch out and draw back, the two independent pipe fittings are pushed to be bonded, the air cylinder is reset after the bonded pipe fitting is pushed to a designated position through the sliding mechanism, the pipe fitting bonding is completed once, the whole bonding process is full-automatic operation, manual bonding is not needed, the working strength and the production cost of manual bonding are greatly reduced, the production efficiency and the product quality are improved, and large-scale mass production can be met.
Further, clamping mechanism sets up two sets of at least, including clamp plate subassembly and skeleton subassembly, the skeleton subassembly is provided with the backup pad including the base plate that the symmetry set up and set up in the support frame of base plate top between the support frame, and the backup pad middle part runs through and is provided with the clamp plate subassembly.
The technical scheme has the beneficial effects that the framework component and the tooling platform are at a certain height, the four-way connector and the pipeline which are arranged on the four-way fastener can be positioned and fixed, and the four-way connector and the pipeline are further clamped through the pressing plate component, so that the stability in bonding is improved, the height of the pressing plate component is adjustable, the bonding requirements of pipelines with different sizes can be met, and the large-scale mass production is suitable.
Further, the pressing plate assembly comprises a spoke hand wheel and a pressing plate, a flange plate is arranged above the pressing plate, a screw rod is arranged above the flange plate, a fixed plate is arranged between the screw rod and the supporting plate, a through hole is formed in the middle of the fixed plate, threads matched with the screw rod are arranged in the through hole, and a rotating handle is arranged at the top end of the spoke hand wheel.
The technical scheme has the beneficial effects that the screw rod can convert rotary motion generated by the rotary handle into linear motion, so that the rotary handle compresses the flange plate, and further drives the pressing plate to move downwards to compress the positioned and fixed pipeline, so that the stability in bonding is improved, and the downward movement distance of the pressing plate can be controlled by the rotary handle, so that the bonding requirements of pipelines with different sizes can be met.
Further, a platen pad is provided below the platen.
The technical scheme has the beneficial effects that the pressing plate pad has a certain buffering effect, and can prevent the pressing plate from directly contacting with a pipeline and preventing the pipeline surface from being damaged due to overlarge pressure.
Further, the lower end of the framework component is provided with a supporting substrate, the middle of the supporting substrate is provided with an arc-shaped groove, a sliding mechanism is arranged below the arc-shaped groove, the sliding mechanism comprises a first sliding rail matched with the arc-shaped groove and a second sliding rail arranged on the inner side of the first sliding rail, and a plurality of groups of four-way fasteners are arranged on the second sliding rail.
The technical scheme has the beneficial effects that the clamping mechanism can be fixed on the first sliding rail of the sliding mechanism through the arc-shaped groove, so that the clamping mechanism can move on the first sliding rail, and the plurality of groups of four-way fasteners arranged on the second sliding rail can slide the bonded pipeline, thereby being beneficial to recovery and unified treatment, improving the production efficiency, and ensuring the positioning precision of the pipeline and the pushing precision of the air cylinder through the sliding mechanism.
Further, the bottom end of the second sliding rail is provided with a rail heightening block, two sides of the rail heightening block are provided with straight tooth racks, and a limiting assembly is arranged above the straight tooth racks and the second sliding rail.
The technical scheme has the advantages that the track heightening block can ensure that pipelines on the slide rails are at the same horizontal height, can provide support for the second slide rails and improve stability and safety during sliding, in addition, the sliding distance of the pipelines can be limited through the straight tooth racks and the limiting assembly, certain impact resistance and pressure resistance are achieved, positioning accuracy of pipeline workpieces can be ensured, and product bonding quality and production efficiency are improved.
Further, the supporting mechanism is arranged in the extending direction of the second sliding rail and comprises a fixed base and a positioning piece arranged above the fixed base.
The technical scheme has the beneficial effects that the supporting mechanism can support the tail part of the pipeline workpiece, so that bending moment deformation caused by overlong pipeline workpiece is avoided, and the product quality is ensured.
Further, still including setting up in the mending core mechanism in frock platform one side middle part, mending core mechanism includes a set of pneumatic pushing mechanism, clamping mechanism and four-way fastener, and four-way fastener lower extreme is provided with mending core bonding spacing.
The technical scheme has the beneficial effects that the core repairing structure can be used for independently bonding the core repairing, so that the production efficiency is improved, the core repairing bonding limit can prevent the core repairing mechanism from moving, and the safety of the device in use is improved.
Further, the glue spreading machine is also included.
The technical scheme has the advantages that the gluing robot can glue and adhere the pipeline workpiece after fixing and positioning the pipeline workpiece, the gluing efficiency is high, the working strength and the labor cost of manual gluing can be effectively reduced, the large-scale production requirement is met, meanwhile, the adhesive force of a gluing layer of the gluing robot is good, the service life of a coating layer is long, and the quality of pipeline bonding can be improved.
In summary, the special device for bonding the energy storage system pipeline has the beneficial effects that:
(1) According to the pipeline bonding device, under the cooperative coordination among the PLC control mechanism, the tooling platform, the pushing mechanism, the clamping mechanism, the supporting mechanism and the sliding mechanism, the full-automatic control of the positioning, fixing, bonding and other processes among pipeline workpieces in the production process can be realized, the operation is simple, manual bonding is not needed, the working strength and the working cost of manual bonding are greatly reduced, the production efficiency and the product quality are improved, and the large-scale mass production can be met.
(2) The clamping mechanism and the sliding mechanism can be regulated according to the pipeline size requirements under the control of the PLC control mechanism, so that the requirements of pipelines with different specifications are met, the production efficiency is improved, and the production cost is reduced.
(3) The sliding rail mechanism can ensure the positioning precision of the pipeline workpiece and the pushing precision of the air cylinder, the straight tooth rack and the limiting component can limit the sliding distance of the pipeline, and meanwhile, the sliding rail mechanism has certain impact resistance and pressure resistance, can ensure the positioning precision of the pipeline workpiece, and improves the bonding quality and production efficiency of products.
(4) The pipeline bonding device adopts a detachable structure, and the pushing mechanism, the clamping mechanism, the supporting mechanism, the sliding mechanism and the tooling platform are all fixed through bolts, so that the installation mode is simple, the stability requirement can be met, and the device is convenient to calibrate and transport.
(5) The pipeline bonding device is provided with the limiting parts at the sliding mechanism and the core supplementing mechanism, so that the operation safety of the device can be ensured.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a top view of the present utility model;
FIG. 3 is an enlarged view of a portion of the present utility model;
FIG. 4 is a schematic view of the pneumatic pushing mechanism of the present utility model;
Fig. 5 is a schematic structural view of the clamping mechanism in the present utility model.
Wherein, 1, pneumatic pushing mechanism; 11, a fixed bracket, 12, a pushing cylinder body, 13, a cylinder top, 2, a clamping mechanism, 21, a four-way fastener, 22, a pressing plate assembly, 221, a spoke hand wheel, 222, a pressing plate, 223, a flange plate, 224, a screw, 225, a fixed plate, 226, a rotating handle, 227, a pressing plate pad, 23, a framework assembly, 231, a base plate, 232, a supporting frame, 233, a supporting plate, 234, a supporting base plate, 235, an arc-shaped groove, 3, a supporting mechanism, 31, a fixed base, 32, a positioning piece, 4, a sliding mechanism, 41, a first sliding rail, 42, a second sliding rail, 43, a track heightening block, 44, a straight tooth rack, 45, a limiting assembly, 5, a tooling platform, 51, a bracket, 52, a top plate, 53, a middle layer cover plate, 54, a pedal switch, 6, a core supplementing mechanism and 61, and core supplementing bonding limiting.
Detailed Description
The following description of the embodiments of the present utility model is provided to facilitate understanding of the present utility model by those skilled in the art, but it should be understood that the present utility model is not limited to the scope of the embodiments, and all the utility models which make use of the inventive concept are protected by the spirit and scope of the present utility model as defined and defined in the appended claims to those skilled in the art.
As shown in figures 1 and 2, the special device for bonding the pipelines of the energy storage system comprises a PLC control mechanism, a tooling platform 5, a plurality of groups of pneumatic pushing mechanisms 1, clamping mechanisms 2, supporting mechanisms 3 and sliding mechanisms 4 which are sequentially arranged on the tooling platform 5, wherein the supporting mechanisms 3 can position and support the tail parts of pipeline workpieces, bending moment deformation caused by overlong pipe fittings is avoided, the clamping mechanisms 2 can fix and clamp the pipe fittings, the PLC control system can control the pneumatic pushing mechanisms 1 to start to push two independent pipe fittings to bond under the cooperation of the sliding mechanisms 4, and the bonded pipeline is pushed to a designated position by the sliding mechanisms 4 and then is reset to finish one-time pipeline bonding.
As shown in fig. 1 and 4, the pneumatic pushing mechanism 1 is arranged on one side of the tooling platform 5 and comprises a fixed support 11 and a pushing cylinder body 12 arranged on the fixed support 11, a piston and a pushing rod are arranged in the pushing cylinder body 12, one end of the pushing rod is provided with a cylinder plug 13, one end of the cylinder plug 13 is provided with a four-way fastener 21, a clamping mechanism 2 is arranged above the four-way fastener 21, the pneumatic pushing mechanism 1 is electrically connected with a PLC control mechanism, the PLC control system controls the pneumatic pushing mechanism 1 to start, the pushing cylinder is filled with gas and compressed and then enters the pushing cylinder, the piston starts to move under the pressure of the gas, and the pushing rod drives the cylinder plug 13 to shrink, so that the aim of pushing two independent pipes to be bonded is achieved, and the whole process is automatic operation, so that the working strength and the production cost of manual bonding are greatly reduced, and the pneumatic pushing mechanism is suitable for large-scale mass production.
As shown in fig. 1 and 5, the clamping mechanism 2 comprises at least two groups including a pressing plate assembly 22 and a skeleton assembly 23, the skeleton assembly 23 comprises a base plate 231 symmetrically arranged and a supporting frame 232 arranged above the base plate 231, a supporting plate 233 is arranged between the supporting frames 232, and the middle part of the supporting plate 233 is provided with the pressing plate assembly 22 in a penetrating manner.
As shown in FIG. 5, the pressing plate assembly 22 comprises a spoke hand wheel 221 and a pressing plate 222, a flange plate 223 is arranged above the pressing plate 222, a screw rod 224 is arranged above the flange plate 223, a fixing plate 225 is arranged between the screw rod 224 and a supporting plate 233, a through hole is formed in the middle of the fixing plate 225, threads matched with the screw rod 224 are arranged in the through hole, and a rotary handle 226 is arranged at the top end of the spoke hand wheel 221.
When the pipeline bonding device is used, the rotary handle 226 is rotated firstly, the screw rod 224 converts rotary motion generated by the rotary handle 226 into downward linear motion, so that the screw rod 224 compresses the flange 223 and drives the pressing plate 222 to move downwards to compress the positioned and fixed pipeline, the stability of a pipeline workpiece during bonding is ensured, and meanwhile, the downward movement distance of the pressing plate 222 can be controlled through the rotary handle 226, so that the pipeline bonding requirements of different sizes are met.
As shown in FIG. 5, a platen pad 227 is disposed below the platen 222, and the platen pad 227 has a certain buffering function, so that the platen 222 can be prevented from directly contacting with a pipeline, and damage to the surface of the pipeline due to excessive pressure can be prevented.
As shown in fig. 1 and 5, a supporting substrate 234 is disposed at the lower end of the skeleton assembly 23, an arc-shaped groove 235 is disposed in the middle of the supporting substrate 234, a sliding mechanism 4 is disposed below the arc-shaped groove 235, the sliding mechanism 4 includes a first sliding rail 41 matched with the arc-shaped groove 235 and a second sliding rail 42 disposed inside the first sliding rail 41, and multiple sets of four-way fasteners 21 are disposed on the second sliding rail 42.
When the clamping mechanism is used, the arc-shaped grooves 235 can fix the clamping mechanism 2 on the first sliding rail 41 of the sliding mechanism 4, so that the clamping mechanism 2 can move on the first sliding rail 41, and the plurality of groups of four-way fasteners 21 arranged on the second sliding rail 42 can enable the bonded pipelines to slide, so that the clamping mechanism is beneficial to recovery and unified treatment, the production efficiency is improved, and the positioning precision of the pipelines and the pushing precision of the air cylinders can be guaranteed through the sliding mechanism 4.
As shown in FIG. 1, the bottom end of the second sliding rail 42 is provided with a rail heightening block 43, two sides of the rail heightening block are provided with straight tooth racks 44, a limiting assembly 45 is arranged above the straight tooth racks 44 and the second sliding rail 42, the rail heightening block 43 can ensure that pipelines on the sliding rail are all at the same horizontal height and can provide support for the second sliding rail 42, stability and safety during sliding are improved, in addition, the sliding distance of the pipelines can be limited through the straight tooth racks 44 and the limiting assembly 45, and the rail heightening block has certain impact resistance and pressure resistance, positioning precision of pipeline workpieces can be ensured, and product bonding quality and production efficiency are improved.
As shown in FIG. 1, the supporting mechanism 3 is arranged in the extending direction of the second sliding rail 42 and comprises a fixed base 31 and a positioning piece 32 arranged above the fixed base 31, and the supporting mechanism 3 can support the tail of a pipeline workpiece, so that bending moment deformation caused by overlong pipeline workpiece is avoided, and the product quality is ensured.
As shown in FIG. 1, the tooling platform 5 comprises a bracket 51, a top plate 52 arranged at the top end of the bracket 51 and a middle cover plate 53 arranged in the middle of the bracket 51, wherein a plurality of stepping switches 54 are arranged at the upper end of the middle cover plate 53, and a triple piece is arranged on the side surface of the tooling platform 5.
As shown in fig. 1 and 2, the device further comprises a core supplementing mechanism 6 arranged in the middle of one side of the tooling platform 5, the core supplementing mechanism 6 comprises a group of pneumatic pushing mechanisms 1, a clamping mechanism 2 and a four-way fastening piece 21, the lower end of the four-way fastening piece 21 is provided with a core supplementing bonding limit 61, the core supplementing can be bonded independently through a separately arranged core supplementing structure, the production efficiency is improved, the core supplementing bonding limit 61 can prevent the core supplementing mechanism 6 from moving, and the safety of the device in use is improved.
The gluing robot is capable of gluing the pipeline workpiece after the pipeline workpiece is fixed and positioned, high in gluing efficiency, capable of effectively reducing the working strength and labor cost of manual gluing and meeting large-scale mass production requirements, good in adhesive force of a gluing layer of the gluing robot, long in coating life and capable of improving the quality of pipeline bonding.
In summary, the special device for bonding the energy storage system pipeline can realize full-automatic control of the processes of positioning, fixing, bonding and the like among pipeline workpieces in the production process by the cooperation of the PLC control mechanism, the tooling platform 5, the pushing mechanism, the clamping mechanism 2, the supporting mechanism 3 and the sliding mechanism 4, is simple to operate, does not need manual bonding, greatly reduces the working strength and the working cost of manual bonding, improves the production efficiency and the product quality, and can meet the requirement of large-scale mass production.
Claims (10)
1. The special device for bonding the energy storage system pipeline is characterized by comprising a PLC control mechanism, a tooling platform (5) and a plurality of groups of pneumatic pushing mechanisms (1), clamping mechanisms (2), supporting mechanisms (3) and sliding mechanisms (4) which are sequentially arranged on the tooling platform (5);
pneumatic pushing mechanism (1) and PLC control mechanism electric connection, it sets up in frock platform (5) one side, including fixed bolster (11) and set up promotion cylinder body (12) on fixed bolster (11), be provided with piston and push rod in promotion cylinder body (12), push rod one end is provided with cylinder top (13), cylinder top (13) one end is provided with cross fastener (21), cross fastener (21) top is provided with clamping mechanism (2).
2. The special device for bonding energy storage system pipelines according to claim 1, wherein the clamping mechanism (2) is at least provided with two groups and comprises a pressing plate assembly (22) and a framework assembly (23), the framework assembly (23) comprises symmetrically arranged base plates (231) and supporting frames (232) arranged above the base plates (231), supporting plates (233) are arranged between the supporting frames (232), and the middle parts of the supporting plates (233) are penetrated with the pressing plate assembly (22).
3. The special device for bonding energy storage system pipelines according to claim 2, wherein the pressure plate assembly (22) comprises a spoke hand wheel (221) and a pressure plate (222), a flange plate (223) is arranged above the pressure plate (222), a screw rod (224) is arranged above the flange plate (223), a fixing plate (225) is arranged between the screw rod (224) and a supporting plate (233), a through hole is formed in the middle of the fixing plate (225), threads matched with the screw rod (224) are arranged in the through hole, and a rotary handle (226) is arranged at the top end of the spoke hand wheel (221).
4. The special device for bonding energy storage system pipelines as claimed in claim 3, wherein a pressure plate pad (227) is arranged below the pressure plate (222).
5. The special device for bonding energy storage system pipelines according to claim 2, wherein a supporting substrate (234) is arranged at the lower end of the framework component (23), an arc-shaped groove (235) is arranged in the middle of the supporting substrate (234), a sliding mechanism (4) is arranged below the arc-shaped groove (235), the sliding mechanism (4) comprises a first sliding rail (41) matched with the arc-shaped groove (235) and a second sliding rail (42) arranged on the inner side of the first sliding rail (41), and a plurality of groups of four-way fasteners (21) are arranged on the second sliding rail (42).
6. The special device for bonding energy storage system pipelines according to claim 5, wherein the bottom end of the second sliding rail (42) is provided with a rail heightening block (43), two sides of the rail heightening block are provided with straight tooth racks (44), and a limiting component (45) is arranged above the straight tooth racks (44) and the second sliding rail (42).
7. The special device for bonding energy storage system pipelines according to claim 1, wherein the supporting mechanism (3) is arranged in the extending direction of the second sliding rail (42) and comprises a fixed base (31) and a positioning piece (32) arranged above the fixed base (31).
8. The special device for bonding energy storage system pipelines according to claim 1, wherein the tool platform (5) comprises a bracket (51), a top plate (52) arranged at the top end of the bracket (51) and a middle cover plate (53) arranged in the middle of the bracket (51), and a plurality of treading switches (54) are arranged at the upper end of the middle cover plate (53).
9. The special device for bonding energy storage system pipelines according to claim 1, further comprising a core supplementing mechanism (6) arranged in the middle of one side of the tooling platform (5), wherein the core supplementing mechanism (6) comprises a group of pneumatic pushing mechanisms (1), clamping mechanisms (2) and four-way fasteners (21), and core supplementing bonding limiting positions (61) are arranged at the lower ends of the four-way fasteners (21).
10. The special device for bonding energy storage system pipelines according to claim 1, further comprising a gluing robot for gluing the pipelines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323377790.9U CN222329083U (en) | 2023-12-08 | 2023-12-08 | A special device for bonding pipelines of energy storage system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323377790.9U CN222329083U (en) | 2023-12-08 | 2023-12-08 | A special device for bonding pipelines of energy storage system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222329083U true CN222329083U (en) | 2025-01-10 |
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ID=94136141
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323377790.9U Active CN222329083U (en) | 2023-12-08 | 2023-12-08 | A special device for bonding pipelines of energy storage system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222329083U (en) |
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2023
- 2023-12-08 CN CN202323377790.9U patent/CN222329083U/en active Active
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