CN222327134U - Ship welding processing supporting device - Google Patents
Ship welding processing supporting device Download PDFInfo
- Publication number
- CN222327134U CN222327134U CN202420664014.2U CN202420664014U CN222327134U CN 222327134 U CN222327134 U CN 222327134U CN 202420664014 U CN202420664014 U CN 202420664014U CN 222327134 U CN222327134 U CN 222327134U
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- Prior art keywords
- driving motor
- telescopic
- fixedly arranged
- welding processing
- ship welding
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- 238000003466 welding Methods 0.000 title claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 239000010959 steel Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 7
- 239000010720 hydraulic oil Substances 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000007306 turnover Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000036544 posture Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
Abstract
本实用新型涉及船舶制造技术领域，公开了一种船舶焊接加工支撑装置，包括移动底座，所述移动底座的上表面固定安装有支撑立柱，支撑立柱的表面滑动安装有升降座，升降座的表面固定安装有旋转机构，旋转机构的转动端固定安装有竖直摆臂，竖直摆臂的端部固定安装有第一驱动电机，第一驱动电机的旋转端固定安装有伸缩臂，伸缩臂的伸缩端固定安装有连接座，连接座内部的第二驱动电机旋转端固定安装有连接梁。利用第一驱动电机和第二驱动电机调节伸缩臂和连接梁的姿态，使装夹在连接梁上的钢板翻转至不同的倾角状态，方便钢板向船舶的主骨架表面拼装和焊接，该装置起到临时支撑的作用，相比现有常用的吊装组装方式更加稳定，操作安全、省力。
The utility model relates to the technical field of shipbuilding, and discloses a ship welding processing support device, comprising a mobile base, a support column is fixedly installed on the upper surface of the mobile base, a lifting seat is slidably installed on the surface of the support column, a rotating mechanism is fixedly installed on the surface of the lifting seat, a vertical swing arm is fixedly installed on the rotating end of the rotating mechanism, a first driving motor is fixedly installed on the end of the vertical swing arm, a telescopic arm is fixedly installed on the rotating end of the first driving motor, a connecting seat is fixedly installed on the telescopic end of the telescopic arm, and a connecting beam is fixedly installed on the rotating end of the second driving motor inside the connecting seat. The posture of the telescopic arm and the connecting beam is adjusted by using the first driving motor and the second driving motor, so that the steel plate clamped on the connecting beam is flipped to different inclination states, which facilitates the assembly and welding of the steel plate to the main skeleton surface of the ship. The device plays a role of temporary support, which is more stable than the existing commonly used hoisting and assembly methods, and is safer to operate and saves labor.
Description
Technical Field
The utility model relates to the technical field of ship manufacturing, in particular to a ship welding processing supporting device.
Background
In the ship manufacturing process, different parts and models need to be used with different welding auxiliary devices, such as CN215316716U in the prior art, and an auxiliary jig for ship welding is disclosed, and comprises a bottom plate, wherein a mounting box is fixedly arranged on the bottom plate, a through groove is formed in one side of the mounting box, a connecting component is slidably arranged in the through groove and is used for fixedly connecting a part to be welded, and a turnover lifting mechanism is arranged in the mounting box and is fixedly connected with the connecting component and is used for automatically turnover the part to be welded, the position of the part to be welded can be effectively fixed through the connecting component, the position of the part to be welded can be automatically turned through the turnover lifting mechanism, the manual turnover inefficiency is avoided, the ship welding efficiency is improved, and the advantages of effective fixation, automatic turnover, convenience for double-sided welding and improvement of the working efficiency are achieved.
In the actual use process, some bigger components are welded, and can not be turned over, for example, after the main framework of a ship is assembled, the main framework is not easy to turn over due to huge volume, and steel plates can only be assembled and welded on the surface of the main framework from different angles, but the main framework is required to be temporarily supported and fixed in the assembling process, the current common method is hoisting and assembling, and the steel plates shake back and forth in the air, so that great potential safety hazards exist and the main framework is required to be further improved.
Disclosure of utility model
The utility model aims to provide a ship welding processing supporting device which is used for solving the problems in the background technology.
In order to achieve the purpose, the technical scheme is that the ship welding processing supporting device comprises a movable base, wherein a supporting column is fixedly arranged on the upper surface of the movable base, a lifting seat is slidably arranged on the surface of the supporting column, a rotating mechanism is fixedly arranged on the surface of the lifting seat, a vertical swing arm is fixedly arranged at the rotating end of the rotating mechanism, a first driving motor is fixedly arranged at the end part of the vertical swing arm, a telescopic arm is fixedly arranged at the rotating end of the first driving motor, a connecting seat is fixedly arranged at the telescopic end of the telescopic arm, a second driving motor is fixedly arranged in the connecting seat, and a connecting beam is fixedly arranged at the rotating end of the second driving motor.
The surface of tie-beam is provided with snatchs the mechanism, and the accessible snatchs the mechanism and snatchs the steel sheet, utilizes first driving motor drive telescopic boom to swing certain angle in the horizontal plane to and utilize the vertical in-plane rotation certain angle of second driving motor drive tie-beam, realize adjusting the supporting angle of steel sheet, the device plays the effect of interim support, and it is more stable to compare current general hoist and mount equipment mode, and the operation is safe, laborsaving.
Preferably, the support column comprises a column main body and a sliding plate, the side surface of the column main body is provided with the sliding groove, the sliding plate is fixedly arranged at the opening part of the sliding groove, the lifting seat is in sliding connection with the sliding plate, the threaded screw rod is rotatably arranged in the column main body, the threaded screw rod is in threaded connection with the lifting seat, the servo motor is fixedly arranged on the upper surface of the movable base, two gears are rotatably arranged in the movable base, the bottom end of the threaded screw rod extends into the movable base and is fixedly connected with one of the gears, the other gear is fixedly connected with the rotating end of the servo motor, the two gears are in meshed transmission, the servo motor drives the threaded screw rod to positively and reversely rotate, and the lifting seat can vertically translate along the sliding plate to achieve the lifting function.
Preferably, the rotating mechanism is a hydraulic motor, one end of the vertical swing arm, which is far away from the first driving motor, is fixedly provided with a mounting shaft, the surface of the mounting shaft is sleeved with a replaceable configuration block, the vertical swing arm is adjusted to different angles for maintenance, and the lifting height and the lifting range are enlarged.
Preferably, the telescopic boom comprises a fixed sleeve and a telescopic sleeve, the end part of the telescopic sleeve is inserted into the fixed sleeve in a sliding manner, a first hydraulic oil cylinder is fixedly installed in the fixed sleeve, the telescopic end of the first hydraulic oil cylinder extends into the telescopic sleeve and is fixedly connected with the inner wall of the telescopic sleeve, the end part of the fixed sleeve is fixedly connected with the rotating end of the first driving motor, one end, far away from the first driving motor, of the telescopic sleeve is fixedly connected with the connecting seat, and the distance between the steel plate on the connecting beam and the mounting point is conveniently controlled through the length adjustment of the telescopic boom.
Preferably, a second hydraulic cylinder is rotatably arranged on the surface of the connecting seat, the telescopic end of the second hydraulic cylinder is rotatably connected with the surface of the second driving motor, and the swinging angle of the second driving motor is controlled through the second hydraulic cylinder, so that the overturning of the connecting beam is controlled.
Preferably, the both sides of moving the base are provided with and rotate and install the gyro wheel, and ground fixed mounting has the guide rail, the gyro wheel rolls along the guide rail, and moving the base and sliding along the guide rail round trip has enlarged the device operation scope.
Advantageous effects
The utility model provides a ship welding processing supporting device, which has the following beneficial effects:
1. This ship welding process strutting arrangement, through setting up first driving motor and second driving motor, the gesture of flexible arm and tie-beam of being convenient for is adjusted, makes the steel sheet of clamping on the tie-beam upset to different inclination states, makes things convenient for the steel sheet to assemble and weld to the main skeleton surface of boats and ships, and the device plays the effect of interim support, and it is more stable to compare current ordinary hoist and mount equipment mode, and is safe in operation, laborsaving.
2. This ship welding processing strutting arrangement utilizes first hydraulic cylinder to push away flexible cover through setting up flexible arm, makes the length of flexible arm can increase or shorten, and the distance of steel sheet and mounting point on the convenient control tie-beam is through setting up lifting seat and vertical swing arm, satisfies the demand of the device lifting member, and one side that the guide rail was parallel to the boats and ships sets up, moves the base and slides along the guide rail round trip, has enlarged the device operation scope, makes it can adapt to the support cooperation of the multiple component installation of boats and ships operation face, provides its practicality.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is an enlarged schematic view of the structure of FIG. 1A;
FIG. 3 is a schematic view of the front cross-section of the present utility model;
Fig. 4 is a schematic side sectional view of the present utility model.
In the figure, a moving base, a supporting upright post, a lifting seat 3, a hydraulic motor 4, a vertical swing arm 5, a first driving motor 6, a telescopic arm 7, a connecting seat 8, a second driving motor 9, a connecting beam 10, a steel plate 11, an upright post main body 12, a sliding plate 13, a threaded screw rod 14, a servo motor 15, a configuration block 16, a fixed sleeve 17, a telescopic sleeve 18, a first hydraulic cylinder 19, a second hydraulic cylinder 20 and a guide rail 21 are arranged.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the utility model provides a technical scheme that the ship welding processing supporting device comprises a movable base 1, wherein rollers are rotatably arranged on two sides of the movable base 1, a guide rail 21 is fixedly arranged on the ground, the rollers roll along the guide rail 21, the guide rail 21 is arranged parallel to one side of a ship, and the movable base 1 slides back and forth along the guide rail 21, so that the operation range of the device is enlarged.
The upper surface fixed mounting who removes base 1 has support post 2, and support post 2's surface sliding mounting has lift seat 3, and support post 2 includes stand main part 12 and sliding plate 13, and the sliding tray has been seted up to the side of stand main part 12, and sliding plate 13 fixed mounting is at the oral area of sliding tray, and lift seat 3 and sliding plate 13 sliding connection, the inside rotation of stand main part 12 is installed screw thread lead screw 14, screw thread lead screw 14 and lift seat 3 threaded connection.
The upper surface of the movable base 1 is fixedly provided with a servo motor 15, two gears are rotatably arranged in the movable base 1, the bottom end of the threaded screw rod 14 extends into the movable base 1 and is fixedly connected with one of the gears, the other gear is fixedly connected with the rotating end of the servo motor 15, the two gears are meshed for transmission, the servo motor 15 drives the threaded screw rod 14 to rotate forward and backward, and the lifting seat 3 can translate up and down along the sliding plate 13 to achieve the lifting function.
The surface fixed mounting of elevating socket 3 has rotary mechanism, and rotary mechanism's rotation end fixed mounting has vertical swing arm 5, and specific rotary mechanism is hydraulic motor 4, and vertical swing arm 5 is kept away from the one end fixed mounting of first driving motor 6 and is installed the axle, and the surface cover of installation axle is equipped with removable configuration piece 16, and vertical swing arm 5 can do circular motion, and vertical swing arm 5 adjusts to different angle and keeps, enlarges lifting height and lifting scope.
The end fixed mounting of vertical swing arm 5 has first driving motor 6, the rotation end fixed mounting of first driving motor 6 has flexible arm 7, the flexible end fixed mounting of flexible arm 7 has connecting seat 8, the inside fixed mounting of connecting seat 8 has second driving motor 9, specifically, flexible arm 7 includes fixed cover 17 and flexible cover 18, the tip slip of flexible cover 18 inserts in the fixed cover 17, fixed mounting has first hydraulic cylinder 19 in the fixed cover 17, the flexible end of first hydraulic cylinder 19 extends to in the flexible cover 18, and with the inner wall fixed connection of flexible cover 18, the tip of fixed cover 17 and the rotation end fixed connection of first driving motor 6, the one end and the connecting seat 8 fixed connection of the flexible cover 18 of keeping away from first driving motor 6.
The connecting beam 10 is fixedly arranged at the rotating end of the second driving motor 9, a grabbing mechanism is arranged on the surface of the connecting beam 10, an electromagnetic chuck, a negative pressure chuck, or clamping plates and other clamps can be used for grabbing the steel plate 11 through the grabbing mechanism, the telescopic boom 7 is driven to swing a certain angle in the horizontal plane by the aid of the first driving motor 6, the connecting beam 10 is driven to rotate a certain angle in the vertical plane by the aid of the second driving motor 9, in addition, a second hydraulic oil cylinder 20 is rotatably arranged on the surface of the connecting seat 8, the telescopic end of the second hydraulic oil cylinder 20 is rotatably connected with the surface of the second driving motor 9, and the swing angle of the second driving motor 9 is controlled through the second hydraulic oil cylinder 20, so that the supporting angle of the steel plate 11 is adjusted.
In the use process of the ship welding processing supporting device, the steel plate 11 is fixed on the surface of the connecting beam 10, the lifting seat 3 and the vertical swing arm 5 are arranged, the requirement of lifting members of the device is met, the first hydraulic cylinder 19 is used for pushing the telescopic sleeve 18, the length of the telescopic arm 7 can be increased or shortened, the distance between the steel plate 11 on the connecting beam 10 and a mounting point is conveniently controlled, the postures of the telescopic arm 7 and the connecting beam 10 are conveniently adjusted through the arrangement of the first driving motor 6 and the second driving motor 9, the steel plate 11 clamped on the connecting beam 10 is enabled to be turned to different inclination angles, the steel plate 11 is conveniently assembled and welded on the surface of a main framework of a ship, and the device plays a role of temporary support, and is more stable in comparison with the existing common hoisting assembly mode, and is safe and labor-saving to operate.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The ship welding processing supporting device comprises a movable base (1) and is characterized in that a supporting column (2) is fixedly arranged on the upper surface of the movable base (1), a lifting seat (3) is slidably arranged on the surface of the supporting column (2), a rotating mechanism is fixedly arranged on the surface of the lifting seat (3), a vertical swing arm (5) is fixedly arranged at the rotating end of the rotating mechanism, a first driving motor (6) is fixedly arranged at the end part of the vertical swing arm (5), a telescopic arm (7) is fixedly arranged at the rotating end of the first driving motor (6), a connecting seat (8) is fixedly arranged at the telescopic end of the telescopic arm (7), a second driving motor (9) is fixedly arranged in the connecting seat (8), and a connecting beam (10) is fixedly arranged at the rotating end of the second driving motor (9);
The surface of the connecting beam (10) is provided with a grabbing mechanism, a steel plate (11) is grabbed by the grabbing mechanism, the telescopic boom (7) is driven to swing by a certain angle in the horizontal plane by using the first driving motor (6), and the connecting beam (10) is driven to rotate by a certain angle in the vertical plane by using the second driving motor (9), so that the supporting angle of the steel plate (11) is adjusted.
2. The ship welding processing supporting device according to claim 1, wherein the supporting upright post (2) comprises an upright post main body (12) and a sliding plate (13), the side surface of the upright post main body (12) is provided with a sliding groove, the sliding plate (13) is fixedly arranged at the opening part of the sliding groove, the lifting seat (3) is in sliding connection with the sliding plate (13), a threaded screw rod (14) is rotatably arranged in the upright post main body (12), and the threaded screw rod (14) is in threaded connection with the lifting seat (3).
3. The ship welding processing supporting device according to claim 2, wherein a servo motor (15) is fixedly arranged on the upper surface of the movable base (1), two gears are rotatably arranged in the movable base (1), the bottom end of the threaded screw rod (14) extends into the movable base (1) and is fixedly connected with one of the gears, the other gear is fixedly connected with the rotating end of the servo motor (15), and the two gears are meshed for transmission.
4. A ship welding processing supporting device according to claim 3 is characterized in that the rotating mechanism is a hydraulic motor (4), a mounting shaft is fixedly mounted at one end of the vertical swing arm (5) far away from the first driving motor (6), and a replaceable configuration block (16) is sleeved on the surface of the mounting shaft.
5. The ship welding processing support device according to claim 4, wherein the telescopic arm (7) comprises a fixed sleeve (17) and a telescopic sleeve (18), the end part of the telescopic sleeve (18) is slidably inserted into the fixed sleeve (17), a first hydraulic cylinder (19) is fixedly arranged in the fixed sleeve (17), and the telescopic end of the first hydraulic cylinder (19) extends into the telescopic sleeve (18) and is fixedly connected with the inner wall of the telescopic sleeve (18).
6. The ship welding processing support device according to claim 5, wherein the end of the fixing sleeve (17) is fixedly connected with the rotating end of the first driving motor (6), and one end of the telescopic sleeve (18) far away from the first driving motor (6) is fixedly connected with the connecting seat (8).
7. The ship welding processing supporting device according to claim 6, wherein a second hydraulic oil cylinder (20) is rotatably installed on the surface of the connecting seat (8), the telescopic end of the second hydraulic oil cylinder (20) is rotatably connected with the surface of the second driving motor (9), and the swinging angle of the second driving motor (9) is controlled through the second hydraulic oil cylinder (20).
8. A ship welding process support device according to any one of claims 1-7, wherein rollers are rotatably mounted on both sides of the movable base (1), a guide rail (21) is fixedly mounted on the ground, and the rollers roll along the guide rail (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420664014.2U CN222327134U (en) | 2024-04-02 | 2024-04-02 | Ship welding processing supporting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420664014.2U CN222327134U (en) | 2024-04-02 | 2024-04-02 | Ship welding processing supporting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222327134U true CN222327134U (en) | 2025-01-10 |
Family
ID=94136958
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420664014.2U Active CN222327134U (en) | 2024-04-02 | 2024-04-02 | Ship welding processing supporting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222327134U (en) |
-
2024
- 2024-04-02 CN CN202420664014.2U patent/CN222327134U/en active Active
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