CN222322746U - A shell-breaking device for walnut processing that is easy to clean - Google Patents

A shell-breaking device for walnut processing that is easy to clean Download PDF

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Publication number
CN222322746U
CN222322746U CN202421066592.2U CN202421066592U CN222322746U CN 222322746 U CN222322746 U CN 222322746U CN 202421066592 U CN202421066592 U CN 202421066592U CN 222322746 U CN222322746 U CN 222322746U
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device main
main body
fixedly arranged
walnut
shell
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朱远一
朱柳林
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Yunnan Yandan Biotechnology Co ltd
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Yunnan Yandan Biotechnology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

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Abstract

The utility model relates to the technical field of walnut processing and discloses shell breaking equipment convenient to clean for walnut processing, which comprises a device main body, wherein a shell breaking mechanism is arranged in the device main body and comprises a plurality of through holes, a mounting plate, a plurality of annular grooves, two compression rollers, a plurality of rotating blocks, an auger, a rotating motor, a conveyor belt, two first gears, a second gear and two conveying wheels, a cleaning mechanism is arranged in the device main body and comprises a first filter screen, a storage box, a plurality of hairbrushes, a collecting box, a driving motor, a linkage mechanism and a second filter screen. According to the utility model, the shell breaking mechanism in the device main body is started to break shells of walnuts with different sizes, so that the walnuts are uniformly stressed and high-efficiency shell breaking is completed, the breakage rate of the walnut kernels is reduced, and meanwhile, the impurities filtered by the cleaning mechanism in the device main body can be collected and the purity of the walnut kernels is ensured, so that the subsequent processing is convenient.

Description

Walnut processing is with broken shell equipment of clearance of being convenient for
Technical Field
The utility model relates to the technical field of walnut processing, in particular to a shell breaking device convenient to clean for walnut processing.
Background
The walnut is a nut with rich nutrition, the shell of the walnut is hard, the inner nut is brain-shaped, and the walnut is rich in fat, protein, carbohydrate, calcium, phosphorus, iron, zinc, vitamin E and other nutritional ingredients, and in daily life, the walnut can be directly eaten, can also be used as a cooking food material for making cakes, candies or adding the cakes into the porridge, so that the nutritional value of food is increased, and the walnut is subjected to shell breaking operation through shell breaking equipment.
Most of the existing shell breaking equipment is fixed in distance between press rolls, when the shell is broken on walnuts of different sizes, manual screening is needed, then the press rolls are adjusted according to the sizes of the walnuts, time and labor are wasted, working efficiency is reduced, in the shell breaking process, a large amount of walnut shell fragments and dust are difficult to avoid, most of the equipment does not have an effective shell fragment removing mechanism, so that the surface of the walnut kernels is often stained with a plurality of shell fragments, and the follow-up processing is affected.
Therefore, the utility model provides a shell breaking device which is convenient to clean and used for walnut processing, and aims to solve the problems in the background technology.
Disclosure of utility model
The utility model aims to solve the defects in the prior art, and provides the shell breaking equipment convenient to clean for walnut processing, which can effectively break shells according to the walnuts with different sizes by an internal shell breaking mechanism, reduce the breakage rate of the walnut kernels, improve the overall efficiency of the walnut processing, and automatically remove broken shells and dust after the shell breaking operation is finished by an internal cleaning mechanism, so that the walnut kernels are clean, the labor intensity of manual cleaning is reduced, and the cost of subsequent treatment is reduced.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the shell breaking equipment comprises a device main body, wherein a shell breaking mechanism is arranged in the device main body and comprises a plurality of through holes, a mounting plate, a plurality of annular grooves, two compression rollers, a plurality of rotating blocks, a packing auger, a rotating motor, a conveyor belt, two first gears, two second gears and two conveying wheels;
the device comprises a device main body, wherein a cleaning mechanism is arranged in the device main body and comprises a first filter screen, a storage box, a plurality of brushes, a collection box, a driving motor, a linkage mechanism and a second filter screen;
Through above-mentioned technical scheme, through hole, mounting panel, ring channel, compression roller, turning block, auger, rotating electrical machines, conveyer belt, first gear, second gear and transfer wheel in the broken shell mechanism, can implement accurate broken shell operation to the walnut of different volumes, effectively reduced the harm that causes the walnut meat at broken shell in-process, optimized holistic walnut machining efficiency, through first filter screen in the clean mechanism, the storage case, the brush, collect box, driving motor, link gear and second filter screen, broken shell and dust that produce in the broken shell in-process can effectively be removed, the sanitary quality of walnut meat has been ensured.
Further, the outer part of the mounting plate is fixedly arranged at the upper end near the inside of the device main body, the outer parts of the through holes are all arranged in the mounting plate, the outer part of the rotating motor is fixedly arranged at one side near the inside of the device main body, one side of the auger is fixedly arranged at the output end of the rotating motor, the other side of the auger is rotatably arranged at the other side near the inside of the device main body, one of the two conveying wheels is fixedly arranged at the output end of the rotating motor, and the outer parts of the two conveying wheels are both meshed and connected in the conveying belt;
Through the technical scheme, the mounting plate is located the inside upper end of device main part, and a plurality of through-holes that its inside was offered are used for guiding the walnut to carry downwards according to predetermineeing the route, and the rotating electrical machines is fixed in the inside one side of device main part, and the auger is connected to its output, and when the motor starts, the auger begins to rotate, gradually pushes the walnut to the inside opposite side of device, and one of two transfer wheels is fixed at the output of rotating electrical machines, and both form the meshing transmission through the conveyer belt, ensure the effective transmission of power.
Further, the other one of the two conveying wheels is fixedly arranged on one side of the two pressing rollers, the outer parts of the two pressing rollers are both rotatably arranged in the device main body, the outer parts of the plurality of annular grooves are respectively arranged on the outer parts of the two pressing rollers, one sides of the two pressing rollers are respectively fixedly arranged on one sides of the two first gears close to the rotating motor, the outer parts of the two first gears are both meshed and connected with the outer parts of the second gears, one side of the plurality of rotating blocks is rotatably arranged on one side of the second gear close to the rotating motor, and the two opposite sides of the plurality of rotating blocks are rotatably arranged in the device main body;
Through above-mentioned technical scheme, outside a plurality of ring channels of compression roller are special for the walnut design, when the walnut is conveyed to the compression roller position, can imbed in the ring channel, realize the walnut shell-breaking through mutual extrusion between the compression roller, two compression rollers respectively with two first gear connection, first gear and same second gear engagement form the transmission, one side that the second gear is close to rotating electrical machines is connected with a plurality of dwells, the dwells rotate in turn in the inside both sides of device main part, when the second gear rotates, through the vibration that the dwang produced.
Further, the first filter screen is fixedly arranged inside the collecting box, the collecting box is slidably arranged inside the storage box, the driving motor is fixedly arranged on one side close to the inside of the storage box, one side of the plurality of brushes is fixedly arranged at the output end of the driving motor, the other side of the plurality of brushes is rotatably arranged on the other side close to the inside of the storage box, and a linkage mechanism is fixedly arranged on one side of each of the plurality of brushes;
Through above-mentioned technical scheme, at the walnut shell in-process, shell bits get into with the walnut kernel and collect in the box to by first filter screen preliminary interception, through making driving motor drive link gear drive brush rotatory, carry out degree of depth clearance to the walnut kernel and remain at the inside shell bits of device, link gear comprises chain, sprocket, chain tensioning ware and chain baffle.
Further, the front end of the device main body is hinged with a protective door, and one side of the device main body is fixedly provided with a control panel;
Through the technical scheme, the protective door is used for protecting the safety of operators and facilitating equipment overhaul and maintenance, and the control panel provides a convenient operation control interface.
Further, four supporting legs are fixedly arranged at the lower end of the device main body, and a feed inlet is fixedly arranged at the upper end of the device main body;
Through above-mentioned technical scheme, the supporting leg ensures equipment stability, and the feed inlet of upper end is convenient for walnut continuous input.
Further, a corrugated pipe is fixedly arranged at the lower end of the storage box, and an exhaust fan is fixedly arranged at the input end of the corrugated pipe;
Through above-mentioned technical scheme, the material after the cleanness falls into the collection box in the storage case, and the air exhauster is through the bellows with impurity extraction.
The utility model has the following beneficial effects:
1. According to the shell breaking equipment convenient to clean for walnut processing, in the process of walnut processing, the rotating motor is enabled to operate and drives the packing auger in the device main body to rotate, so that walnuts pass through holes with different specifications on the mounting plate and fall into the annular grooves of the press rollers, the rotating motor continuously operates and drives the conveying wheel and the conveying belt to rotate, and power is transmitted to the two press rollers through the first gear sets meshed with each other, so that the two press rollers work cooperatively, shell breaking operation is carried out on walnuts with different sizes, time and labor are saved, and working efficiency in the walnut processing process is improved.
2. According to the shell breaking equipment convenient to clean for walnut processing, when the inside is automatically cleaned, generated shell scraps and walnut kernels can enter the collecting box in the storage box and are primarily intercepted by the first filter screen, the linkage mechanism is started to drive the hairbrush to rotate, so that the first filter screen is used for cleaning the shell broken walnut kernels and the shell scraps, meanwhile, the shell scraps are collected through the second filter screen, the clean and sanitary of the walnut kernels is ensured through the shell scraps and dust generated by automatic cleaning, and the workload and cost of manual cleaning are reduced.
Drawings
FIG. 1 is an isometric view of the present utility model;
FIG. 2 is a schematic front cross-sectional view of the present utility model;
FIG. 3 is a schematic side cross-sectional view of the present utility model adjacent to a crust breaking mechanism;
Fig. 4 is a schematic side cross-sectional view of the present utility model.
Legend description:
1. The device comprises a device main body, a protective door, a 3, a feed inlet, a 4, a control panel, a 5, a supporting leg, a 6, a shell breaking mechanism, a 7, a cleaning mechanism, a 8, a corrugated pipe, a 9, an exhaust fan, a 601, a through hole, a 602, a mounting plate, a 603, an annular groove, a 604, a press roller, a 605, a rotating block, a 606, an auger, a 607, a rotating motor, a 608, a conveyor belt, a 609, a first gear, a 610, a second gear, a 611, a conveying wheel, a 701, a first filter screen, a 702, a storage box, 703, a brush, a 704, a collecting box, a 705, a driving motor, a 706, a linkage mechanism, a 707 and a second filter screen.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, one embodiment provided by the present utility model is:
The utility model provides a walnut processing is with broken shell equipment of being convenient for clearance, which comprises a device main body 1, device main body 1 is inside to be provided with broken shell mechanism 6, broken shell mechanism 6 includes a plurality of through-holes 601, mounting panel 602, a plurality of ring channel 603, two compression rollers 604, a plurality of turning block 605, auger 606, rotating electrical machines 607, conveyer 608, two first gears 609, second gear 610 and two transfer pulleys 611, mounting panel 602 outside fixed arrangement is near the upper end in device main body 1, a plurality of through-holes 601 outside all sets up in mounting panel 602 inside, rotating electrical machines 607 outside fixed arrangement is near one side in device main body 1, auger 606 one side fixed arrangement is at rotating electrical machines 607 output, auger 606 opposite side rotation sets up in device main body 1 inside the opposite side, one of two transfer pulleys 611 fixed arrangement is at rotating electrical machines 607 output, two transfer pulleys 611 outside all mesh connection is in conveyer 608, two transfer pulleys 611 wherein another fixed arrangement is in two compression rollers 604 one side, two outside all rotate and set up in device main body 1, a plurality of 603 outside set up respectively in two compression rollers 604 outside, a plurality of outside sets up in two opposite rotation gears 609 are near two opposite sides of two annular channel 605 outside one side respectively, two opposite rotation blocks 605 are close to two opposite sides are set up in two annular channel 605 outside one side of two rotating electrical machines 1;
The device comprises a device main body 1, a mounting plate 602 is fixed at the upper end of the device main body 1, a plurality of through holes 601 are formed in the mounting plate 602 and used for orderly introduction of walnuts, a rotary motor 607 is firmly arranged on one side in the device main body 1, the output end of the rotary motor 607 is connected with a screw 606, one end of the screw 606 is fixed, the other end of the screw 606 can flexibly rotate in the device main body 1, so that the walnuts are uniformly pushed into a shell breaking link, one of two conveying wheels 611 is directly fixed at the output end of the rotary motor 607, the two conveying wheels 611 are tightly meshed through a conveying belt 608, power transmission is ensured, the other conveying wheel 611 is fixed on one side of the two pressing rollers 604, the two pressing rollers 604 can freely rotate in the device main body 1, a plurality of annular grooves 603 are designed on the outer periphery of the rotary motor 607 and are used for accurately extruding the walnut to break the shell, namely one side of the two pressing rollers 604 is respectively fixed on the two first gears 609, the two first gears 609 are meshed with the same second gears 610, when the walnut is subjected to shell breaking operation, the two conveying wheels 611 are activated, the inner pressing rollers 607 are tightly meshed through the conveying belt 608, the two conveying wheels 602 are continuously meshed with the two pressing rollers 602, and the two pressing rollers are continuously meshed with each other, and are continuously conveyed to the two pressing rollers 602 to the two pressing wheels are continuously and meshed with each other along with the conveying wheels to realize continuous driving of the corresponding driving of the two pressing wheels to the walnut wheels to realize shell breaking operation.
The cleaning mechanism 7 is arranged in the device main body 1, the cleaning mechanism 7 comprises a first filter screen 701, a storage box 702, a plurality of brushes 703, a collection box 704, a driving motor 705, a linkage mechanism 706 and a second filter screen 707, the other one of the two conveying wheels 611 is fixedly arranged on one side of the two pressing rollers 604, the outer parts of the two pressing rollers 604 are respectively and rotatably arranged in the device main body 1, a plurality of annular grooves 603 are respectively formed in the outer parts of the two pressing rollers 604, one side of the two pressing rollers 604 is respectively and fixedly arranged on one side of the two first gears 609, which is close to the rotating motor 607, the outer parts of the two first gears 609 are respectively and rotatably connected to the outer part of the second gears 610, one side of the plurality of rotating blocks 605 is rotatably arranged on one side of the second gears 610, which is close to the rotating motor 607, and two opposite sides of the plurality of rotating blocks 605 are rotatably arranged in the device main body 1;
In the walnut shell breaking operation stage, when the first gear 609 rotates, the linkage acting force is transmitted to the second gear 610 meshed with the first gear 609, so that the rotating block 605 connected with the second gear 610 performs regular up-and-down vibration action, and walnut shell fragments and walnut kernels enter the storage box 702 in the equipment together, and the first filter screen 701 in the collection box 704 is fixed in the collection box 704 to effectively block most of walnut shell fragments and ensure that the walnut kernels are relatively pure and reserved, then the driving motor 705 is activated to drive the linkage mechanism 706 to act, the linkage mechanism 706 consists of a chain, a plurality of chain wheels, a chain tensioner and a chain guide plate, and the chain transmits power from one chain wheel to the other chain wheel through the meshing with the chain wheel, and drive a plurality of brushes 703 and carry out rotary motion, the chain tensioner adjusts and keeps the appropriate tension of chain, prevent the chain from skidding and taking off the chain because of lax in the operation process, ensure to remain good meshing state throughout between chain and the sprocket, the chain baffle is prescribing a limit to the orbit of chain and guide, prevent the chain to deviate from predetermined route in the transmission process, can also reduce the lateral swinging of chain simultaneously, reduce the abnormal wearing and tearing of chain and sprocket, the life of extension chain, thereby guarantee link gear 706's stability and efficiency, realize carrying out the refinement to the shell bits that the walnut kernel is peripheral to be rejected, can ensure that the walnut kernel is not polluted by the shell bits, keep its purity and quality, can effectively collect the shell bits again, environmental pollution and the wasting of resources that the scattering caused everywhere have been avoided to the shell bits.
The front end of the device main body 1 is hinged with the protective door 2, the hinged protective door 2 provides a safety barrier for operators, accidents are prevented from happening in the operation process of equipment, the device is convenient to open for inspection and maintenance during maintenance and cleaning of the equipment, a control panel 4 is fixedly arranged on one side of the device main body 1, the control panel 4 is convenient for workers to monitor and adjust working parameters of the equipment in real time, accurate control and automatic operation are realized, four supporting legs 5 are fixedly arranged at the lower end of the device main body 1, the supporting legs 5 can ensure that the whole equipment is firmly placed on the ground, instability caused by vibration generated during operation of the equipment is avoided, the upper end of the device main body 1 is fixedly provided with a feed inlet 3, the feed inlet 3 is an inlet for walnut raw materials, the walnut is conveniently and continuously fed into the equipment for processing, a bellows 8 is fixedly arranged at the lower end of the storage box 702, an exhaust fan 9 is fixedly arranged at the input end of the bellows 8, negative pressure is formed in the bellows 8 when the exhaust fan 9 is started, strong air flow is generated, and broken shells and other impurities in the walnut shell breaking process are extracted and collected, the whole equipment is guided into the equipment through air flow, the whole environment-friendly production efficiency is effectively reduced, the whole production efficiency and the clean environment is effectively improved, the working efficiency is realized, and the clean environment is improved, and the working efficiency is improved, and the environmental protection efficiency is effectively is improved.
During processing of walnut, the walnut is put into the device main body 1 through the feed inlet 3, the rotating motor 607 is started to drive the internal packing auger 606 to start rotating, the walnut is smoothly conveyed to the press roller 604 through the through holes 601 with different sizes in the mounting plate 602 and just falls into the corresponding annular groove 603, the conveying wheel 611 and the conveying belt 608 rotate along with the operation of the rotating motor 607 and are transmitted to the two press rollers 604 through the meshed first gear 609 to rotate, the walnut shell breaking operation is completed, when the first gear 609 rotates, the first gear 609 acts on the meshed second gear 610, the rotating block 605 connected to the second gear 610 moves in a reciprocating mode up and down in a vibrating mode, after the walnut is completely broken, the walnut kernels and generated shell scraps fall into the collecting box 704 in the storage box 702 at the lower part of the device main body 1 together, at the moment, the first filter screen 701 in the collecting box 704 starts to play a screening function, smaller shell scraps are allowed to pass through and are reserved, the walnut kernels are driven by the motor to rotate, the second gear 609 is driven by the meshed first gear 609 to rotate, the second gear 610 is meshed with the second gear 610, the walnut kernels can vibrate up and down, after the walnut kernels are completely broken, the walnut kernels are sucked and the filter shells are removed by the suction force of the filter screen 8, and the filter shells are effectively removed through the suction force of the filter screen is guaranteed, and the filter shell cleaning mode is guaranteed, and the filter shell cleaning is guaranteed through the suction of the filter is 8 is guaranteed.
It should be noted that the foregoing description is only a preferred embodiment of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it should be understood that modifications, equivalents, improvements and modifications to the technical solution described in the foregoing embodiments may occur to those skilled in the art, and all modifications, equivalents, and improvements are intended to be included within the spirit and principle of the present utility model.

Claims (7)

1. The shell breaking equipment convenient to clean for walnut processing comprises a device main body (1) and is characterized in that a shell breaking mechanism (6) is arranged in the device main body (1), and the shell breaking mechanism (6) comprises a plurality of through holes (601), a mounting plate (602), a plurality of annular grooves (603), two press rolls (604), a plurality of rotating blocks (605), an auger (606), a rotating motor (607), a conveyor belt (608), two first gears (609), a second gear (610) and two conveying wheels (611);
the device is characterized in that a cleaning mechanism (7) is arranged inside the device body (1), and the cleaning mechanism (7) comprises a first filter screen (701), a storage box (702), a plurality of brushes (703), a collection box (704), a driving motor (705), a linkage mechanism (706) and a second filter screen (707).
2. The walnut processing is characterized in that the mounting plate (602) is fixedly arranged at the upper end inside the device main body (1), a plurality of through holes (601) are formed in the mounting plate (602) outside, the rotating motor (607) is fixedly arranged at one side inside the device main body (1), one side of the auger (606) is fixedly arranged at the output end of the rotating motor (607), the other side of the auger (606) is rotatably arranged at the other side inside the device main body (1), one of the two conveying wheels (611) is fixedly arranged at the output end of the rotating motor (607), and the two conveying wheels (611) are in meshed connection inside the conveying belt (608).
3. The walnut processing is with broken shell equipment of being convenient for clearance of claim 1, wherein two transfer wheel (611) wherein another one is fixed to be set up in one of them one side of two compression roller (604), two the outside all rotates setting in device main part (1) is inside, a plurality of ring channel (603) outsides are offered respectively in two compression roller (604), two compression roller (604) one side is fixed setting up respectively in two first gears (609) one side near rotating electrical machines (607), two first gears (609) outside all the meshing connect in second gear (610) outside, a plurality of rotating block (605) one side rotates setting in one side near rotating electrical machines (607) of second gear (610), a plurality of rotating block (605) are two opposite each other and are all rotated setting in device main part (1).
4. The walnut processing is characterized in that the first filter screen (701) is fixedly arranged inside the collecting box (704), the collecting box (704) is slidably arranged inside the storage box (702), the driving motor (705) is fixedly arranged inside the storage box (702) at one side, one side of the hairbrushes (703) is fixedly arranged at the output end of the driving motor (705), the other side of the hairbrushes (703) is rotatably arranged inside the storage box (702) at the other side, and the linkage mechanisms (706) are fixedly arranged on one sides of the hairbrushes (703) respectively.
5. The walnut processing equipment for removing shells is characterized in that a protective door (2) is hinged at the front end of the device main body (1), and a control panel (4) is fixedly arranged on one side of the device main body (1).
6. The walnut processing equipment convenient to clean is characterized in that four supporting legs (5) are fixedly arranged at the lower end of the device main body (1), and a feed inlet (3) is fixedly arranged at the upper end of the device main body (1).
7. The walnut processing equipment for removing shells is characterized in that a corrugated pipe (8) is fixedly arranged at the lower end of the storage box (702), and an exhaust fan (9) is fixedly arranged at the input end of the corrugated pipe (8).
CN202421066592.2U 2024-05-16 2024-05-16 A shell-breaking device for walnut processing that is easy to clean Active CN222322746U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202421066592.2U CN222322746U (en) 2024-05-16 2024-05-16 A shell-breaking device for walnut processing that is easy to clean

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202421066592.2U CN222322746U (en) 2024-05-16 2024-05-16 A shell-breaking device for walnut processing that is easy to clean

Publications (1)

Publication Number Publication Date
CN222322746U true CN222322746U (en) 2025-01-10

Family

ID=94133621

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202421066592.2U Active CN222322746U (en) 2024-05-16 2024-05-16 A shell-breaking device for walnut processing that is easy to clean

Country Status (1)

Country Link
CN (1) CN222322746U (en)

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