CN222313220U - Quenching tank for piston mold production - Google Patents
Quenching tank for piston mold production Download PDFInfo
- Publication number
- CN222313220U CN222313220U CN202421192328.3U CN202421192328U CN222313220U CN 222313220 U CN222313220 U CN 222313220U CN 202421192328 U CN202421192328 U CN 202421192328U CN 222313220 U CN222313220 U CN 222313220U
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- CN
- China
- Prior art keywords
- quenching
- placing table
- piston
- knocking
- tank body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000010791 quenching Methods 0.000 title claims abstract description 52
- 230000000171 quenching effect Effects 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title abstract description 6
- 238000004804 winding Methods 0.000 claims abstract description 36
- 238000004140 cleaning Methods 0.000 claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims description 23
- 229910000831 Steel Inorganic materials 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 14
- 239000010959 steel Substances 0.000 claims description 14
- 238000005096 rolling process Methods 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 14
- 239000012535 impurity Substances 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 9
- 229910052742 iron Inorganic materials 0.000 abstract description 7
- 238000005260 corrosion Methods 0.000 abstract 1
- 230000007797 corrosion Effects 0.000 abstract 1
- 238000001816 cooling Methods 0.000 description 5
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000010009 beating Methods 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000005056 cell body Anatomy 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Heat Treatment Of Articles (AREA)
Abstract
本实用新型公开了一种活塞模具生产用淬火池，涉及淬火池技术领域，包括池体，池体内侧滑动连接有放置台，放置台上方两侧设置有收卷组件，放置台表面设置有敲击组件，敲击组件一侧设置有清理辊。该活塞模具生产用淬火池，通过设置的敲击组件，使得伺服电机驱动的凸轮和敲击杆结构，实现了对放置台的自动敲击清理，这种设计能够有效去除氧化铁皮等杂质，避免了杂质对后续处理过程的干扰，提高了活塞模具的成品质量，通过及时清理放置台上的杂质，可以减少杂质对池体和其他组件的磨损和腐蚀，从而延长了整个淬火池的使用寿命；通过清理辊的往复移动和自转，可以更有效地去除放置台表面上的氧化铁皮、杂质等，从而提高了产品质量。
The utility model discloses a quenching pool for piston mold production, which relates to the technical field of quenching pools, including a pool body, a placement table slidably connected to the inner side of the pool body, winding components are arranged on both sides above the placement table, a knocking component is arranged on the surface of the placement table, and a cleaning roller is arranged on one side of the knocking component. The quenching pool for piston mold production, through the knocking component, enables the cam and knocking rod structure driven by the servo motor to realize automatic knocking cleaning of the placement table. This design can effectively remove impurities such as oxidized iron scale, avoid the interference of impurities with subsequent processing processes, and improve the quality of the finished product of the piston mold. By timely cleaning the impurities on the placement table, the wear and corrosion of the impurities on the pool body and other components can be reduced, thereby extending the service life of the entire quenching pool; through the reciprocating movement and rotation of the cleaning roller, the oxidized iron scale, impurities, etc. on the surface of the placement table can be more effectively removed, thereby improving the product quality.
Description
Technical Field
The utility model relates to the technical field of quenching tanks, in particular to a quenching tank for producing a piston die.
Background
Quenching, namely, after a metal workpiece is heated to a certain temperature, immersing the metal workpiece in a coolant (oil, water and the like), and cooling the metal workpiece, wherein the solution treatment or the heat treatment process with a rapid cooling process of materials such as aluminum alloy, copper alloy, titanium alloy, toughened glass and the like is also commonly called quenching.
The quenching tank in the prior art, for example, the patent document of the utility model with the authority bulletin number of CN217297958U and the patent name of a roller quenching tank, discloses a quenching tank, which comprises a quenching tank body, wherein quenching liquid is arranged in the quenching tank body, the inlet end of one side of the quenching tank body is communicated with the outlet end of a liquid inlet pipe, the inlet end of the liquid inlet pipe is communicated with the outlet end of a cooling tower, the outlet end of the other side of the quenching tank body is communicated with the inlet end of a liquid suction pipe, the outlet end of the liquid suction pipe is communicated with the inlet end of the cooling tower, a liquid suction pump is arranged on the liquid suction pipe, and the quenching liquid flows back to the quenching tank body through the liquid suction pipe, the cooling tower and the liquid inlet pipe in sequence;
However, in the actual use process of the quenching tank, the iron and steel products often generate the fallen residues such as iron scales in the quenching process, the quenching is stopped firstly for cleaning the residues, then the quenching medium is extracted, and finally the residues at the bottom of the quenching tank are cleaned by workers, so that the production efficiency is reduced.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides a quenching tank for producing a piston die, which solves the technical problems mentioned in the background art.
The quenching tank for producing the piston die comprises a tank body, wherein a placing table is connected to the inner side of the tank body in a sliding way, winding assemblies are arranged on two sides above the placing table, a knocking assembly is arranged on the surface of the placing table, and a cleaning roller is arranged on one side of the knocking assembly;
The knocking assembly comprises a plurality of transmission shafts arranged on the placing table, a servo motor is arranged on one side of each transmission shaft, a cam is fixedly connected between every two adjacent transmission shafts, a positioning shaft is fixedly connected to the position of the cam, deviating from the rotation axis, a movable sleeve is movably sleeved on the outer side of each positioning shaft, and a knocking rod is fixedly connected to the bottom of each movable sleeve.
As a further preference of the technical scheme, the winding assembly comprises a winding motor fixedly installed at the top of the pool body, the output end of the winding motor is fixedly connected with a winding roller, the winding roller is rotatably installed at the top of the pool body, a steel cable is wound on the surface of the winding roller, the other end of the steel cable is fixedly connected with a sliding block, and the sliding block is movably installed on the placing table.
As a further preference of the technical scheme, two ends of the inner side of the tank body are provided with vertical grooves, the sliding block is slidably arranged in the vertical grooves, and one side of the tank body is provided with a collecting box.
As a further preference of the technical scheme, a baffle is fixedly arranged at the upper end of the placement table, the transmission shaft is rotatably arranged on the baffle, and moving grooves are formed in two sides of the baffle.
As the further preferred of this technical scheme, baffle outside end pivoted reciprocating screw, reciprocating screw one end is connected with the transmission shaft transmission through bevel gear group, and threaded connection has the seat that removes on the reciprocating screw, removes seat slidable mounting in removing the inslot, removes the inboard end of seat and rotates with the cleaning roller through the pivot and be connected, and pivot outer wall fixedly connected with gear, gear top meshing is connected with the rack, and rack fixed mounting is on the baffle inner wall.
As a further preferable mode of the technical scheme, the tank body is divided into an upper part and a lower part of the quenching area and the cleaning area, and the surface of the placing table is provided with through holes for liquid discharge.
Compared with the prior art, the method has the following beneficial effects:
Through the subassembly of beating that sets up for servo motor driven cam and beat the pole structure, realized placing the automatic clearance of beating of platform, this kind of design can effectively get rid of impurity such as iron oxide scale, has avoided the impurity to the interference of subsequent handling process, has improved the finished product quality of piston mould, and through timely clearance placing the impurity on the platform, can reduce impurity to the wearing and tearing and the corruption of cell body and other subassemblies, thereby prolonged the life of whole quenching bath.
Through the linkage action of the winding motor, the winding roller, the steel cable and the sliding block, the automatic lifting and tilting of the placing table are realized, the whole quenching and cleaning process is more automatic through the design, the need of manual intervention is reduced, the working efficiency is improved, and impurities such as iron scales on the surface of a piston die placed on the placing table can be removed more effectively by controlling the winding motor to tilt the placing table and combining the knocking component and the cleaning roller, so that the cleanliness of the piston die is ensured.
The cleaning roller can reciprocate on the surface of the placing table by the design, and the cleaning roller can realize comprehensive cleaning on the surface of the placing table by combining the rotation of the cleaning roller (realized by the meshing of a gear and a rack), so that the cleaning efficiency and effect are greatly improved, iron scales, impurities and the like on the surface of the placing table can be removed more effectively by the reciprocating movement and autorotation of the cleaning roller, the cleanliness of a piston die in the quenching process is ensured, and the product quality is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of the structure of the placement table according to the present utility model;
FIG. 3 is a schematic view of a winding assembly according to the present utility model;
FIG. 4 is a schematic view of the structure of the tapping assembly and the cleaning roller according to the present utility model.
The device comprises a tank body 1, a placing table 2, a rolling assembly 3, a knocking assembly 4, a cleaning roller 5, a vertical groove 11, a collecting box 12, a baffle 21, a moving groove 22, a rolling motor 31, a rolling motor 32, a rolling roller 33, a steel cable 34, a sliding block 41, a servo motor 42, a transmission shaft 43, a cam 44, a positioning shaft 45, a movable sleeve 46, a knocking rod 51, a reciprocating screw rod 52, a bevel gear set 53, a moving seat 54, a gear 55 and a rack.
Detailed Description
The following description of the embodiments of the present utility model will be made more fully hereinafter with reference to the accompanying drawings, in which it is shown, however, only some, but not all embodiments of the utility model are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides a quenching tank for producing a piston die, which is shown in the combination of fig. 1-4, and comprises a tank body 1, wherein the tank body 1 is divided into an upper part and a lower part of a quenching area and a cleaning area, a placing table 2 is connected to the inner side of the tank body 1 in a sliding way, a through hole for draining liquid is formed in the surface of the placing table 2, the quenching liquid is positioned in the quenching area to quench the piston die, winding assemblies 3 are arranged on two sides above the placing table 2, a knocking assembly 4 is arranged on the surface of the placing table 2, and a cleaning roller 5 is arranged on one side of the knocking assembly 4;
The knocking assembly 4 comprises a plurality of transmission shafts 42 arranged on the placing table 2, a servo motor 41 is arranged on one side of each transmission shaft 42, a cam 43 is fixedly connected between every two adjacent transmission shafts 42, a positioning shaft 44 is fixedly connected to the position, deviating from the rotation axis, of each cam 43, a movable sleeve 45 is movably sleeved on the outer side of each positioning shaft 44, and a knocking rod 46 is fixedly connected to the bottom of each movable sleeve 45.
In the embodiment of the invention, the servo motor 41 is started to drive the transmission shaft 42 and the cam 43 to synchronously rotate, so that the cam 43 drives the positioning shaft 44 to synchronously rotate, and the positioning shaft 44 can drive the knocking rod 46 to reciprocate up and down under the action of the movable sleeve 45, so that the knocking rod 46 knocks the placing table 2, and impurities such as iron scales are prevented from remaining on the placing table 2.
In the second embodiment, as shown in fig. 3, on the basis of the first embodiment, the winding assembly 3 comprises a winding motor 31 fixedly installed at the top of the tank body 1, the output end of the winding motor 31 is fixedly connected with a winding roller 32, the winding roller 32 is rotatably installed at the top of the tank body 1, a steel cable 33 is wound on the surface of the winding roller 32, the other end of the steel cable 33 is fixedly connected with a sliding block 34, and the sliding block 34 is movably installed on the placing table 2.
In the embodiment of the invention, the winding motor 31 can rotate positively and negatively, the winding motor 31 on the left side and the right side is started to drive the winding roller 32 to rotate synchronously, the winding roller 32 can drive the steel cable 33 to wind or unwind, when the piston mould is required to be quenched, the piston mould is placed on the placing table 2, the winding motor 31 on the left side and the right side is started to cooperate with the winding roller 32 and the steel cable 33 to unwind, so that the placing table 2 is positioned in the tank body 1 to move downwards, the piston mould enters a quenching area of the tank body 1 to perform quenching treatment, after quenching is finished, the winding motor 31 on the left side and the right side is started again to cooperate with the winding roller 32 and the steel cable 33 to drive the placing table 2 and the piston mould to move upwards, so that the piston mould enters a cleaning area of the tank body 1, an operator does not need to withdraw quenching medium in the tank body, at this time, the piston mould can be taken out, then the winding motor 31 on the side close to the collecting box 12 is started, the winding motor 31 on the side far away from the collecting box 12 is driven to rotate, the placing table 2 is enabled to move towards the collecting box 12 side, and then the knocking surface 4 is arranged, and the knocking surface is inclined 5 is used for cleaning the surface 5.
In the third embodiment, as shown in fig. 2 and 3, on the basis of the second embodiment, two ends of the inner side of the tank body 1 are provided with vertical grooves 11, a sliding block 34 is slidably arranged in the vertical grooves 11, and one side of the tank body 1 is provided with a collecting box 12;
The upper end of the placing table 2 is fixedly provided with a baffle plate 21, a transmission shaft 42 is rotatably arranged on the baffle plate 21, and two sides of the baffle plate 21 are provided with movable grooves 22.
In the embodiment of the invention, the vertical groove 11 is used for sliding the sliding block 34 up and down, and the collecting box 12 is used for collecting and processing impurities such as cleaned oxide scales.
In the fourth embodiment, as shown in fig. 4, on the basis of the third embodiment, a reciprocating screw rod 51 is rotated at the outer side end of the baffle plate 21, one end of the reciprocating screw rod 51 is in transmission connection with the transmission shaft 42 through a bevel gear set 52, a movable seat 53 is in threaded connection with the reciprocating screw rod 51, the movable seat 53 is slidably mounted in the movable groove 22, the inner side end of the movable seat 53 is in rotational connection with the cleaning roller 5 through a rotating shaft, a gear 54 is fixedly connected to the outer wall of the rotating shaft, a rack 55 is in meshed connection with the upper side of the gear 54, and the rack 55 is fixedly mounted on the inner wall of the baffle plate 21.
In the embodiment of the invention, the transmission shaft 42 drives the reciprocating screw rod 51 to synchronously rotate through the bevel gear set 52, the reciprocating screw rod 51 drives the movable seat 53 to be located on the movable groove 22 to reciprocally slide, so that the movable seat 53 is matched with the rotating shaft to drive the cleaning roller 5 to be located on the surface of the placing table 2 to reciprocally move, and meanwhile, the gear 54 is matched with the meshed rack 55, so that the cleaning roller 5 can be driven to be located on the surface of the placing table 2 to rotate, and the cleaning roller 5 can clean the surface of the placing table 2.
Working principle of quenching tank for piston die production:
When the piston mould is required to be quenched, after the piston mould is placed on the placement table 2, the left and right winding motors 31 are started to be matched with the winding rollers 32 and the steel ropes 33 for unwinding, so that the placement table 2 is positioned in the pool body 1 and moves downwards, the piston mould enters a quenching area of the pool body 1 for quenching treatment, after quenching is finished, the left and right winding motors 31 are started again to be matched with the winding rollers 32 and the steel ropes 33 to drive the placement table 2 and the piston mould to move upwards, and the piston mould enters a cleaning area of the pool body 1, so that the piston mould can be taken out;
step two, closing a winding motor 31 close to one side of the collecting box 12, starting the winding motor 31 far from one side of the collecting box 12, and driving the placing table 2 to rotate so that the placing table 2 is obliquely arranged towards one side of the collecting box 12;
Step three, the servo motor 41 is started to drive the transmission shaft 42 and the cam 43 to synchronously rotate, so that the cam 43 drives the positioning shaft 44 to synchronously rotate, and the positioning shaft 44 can drive the knocking rod 46 to reciprocate up and down under the action of the movable sleeve 45, so that the knocking rod 46 knocks the placing table 2, and impurities such as iron oxide scales are prevented from remaining on the placing table 2;
Step four, the transmission shaft 42 drives the reciprocating screw rod 51 to synchronously rotate through the bevel gear set 52, the reciprocating screw rod 51 drives the movable seat 53 to be located on the movable groove 22 to slide in a reciprocating manner, the movable seat 53 is matched with the rotating shaft to drive the cleaning roller 5 to be located on the surface of the placing table 2 to move in a reciprocating manner, meanwhile, the gear 54 is matched with the meshed rack 55, and the cleaning roller 5 can be driven to be located on the surface of the placing table 2 to rotate, so that the cleaning roller 5 can clean the surface of the placing table 2.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The quenching tank for producing the piston die comprises a tank body (1), wherein a placing table (2) is connected to the inner side of the tank body (1) in a sliding manner, and the quenching tank is characterized in that winding assemblies (3) are arranged on two sides above the placing table (2), a knocking assembly (4) is arranged on the surface of the placing table (2), and a cleaning roller (5) is arranged on one side of the knocking assembly (4);
The knocking assembly (4) comprises a plurality of transmission shafts (42) which are arranged on the placing table (2), one side of each transmission shaft (42) is provided with a servo motor (41), a cam (43) is fixedly connected between every two adjacent transmission shafts (42), a positioning shaft (44) is fixedly connected to the position of the cam (43) deviating from the rotation axis, a movable sleeve (45) is movably sleeved on the outer side of each positioning shaft (44), and a knocking rod (46) is fixedly connected to the bottom of each movable sleeve (45).
2. The quenching bath for producing the piston die according to claim 1, wherein the rolling assembly (3) comprises a rolling motor (31) fixedly arranged at the top of the tank body (1), the output end of the rolling motor (31) is fixedly connected with a rolling roller (32), the rolling roller (32) is rotatably arranged at the top of the tank body (1), a steel cable (33) is wound on the surface of the rolling roller (32), the other end of the steel cable (33) is fixedly connected with a sliding block (34), and the sliding block (34) is movably arranged on the placing table (2).
3. The quenching bath for producing the piston mold according to claim 2, wherein the two ends of the inner side of the bath body (1) are provided with vertical grooves (11), the sliding block (34) is slidably arranged in the vertical grooves (11), and a collecting box (12) is arranged on one side of the bath body (1).
4. The quenching bath for producing piston dies according to claim 1, wherein a baffle plate (21) is fixedly arranged at the upper end of the placing table (2), a transmission shaft (42) is rotatably arranged on the baffle plate (21), and moving grooves (22) are formed in two sides of the baffle plate (21).
5. The quenching bath for producing piston dies according to claim 4, wherein a reciprocating screw rod (51) is arranged at the outer side end of the baffle plate (21) in a rotating way, one end of the reciprocating screw rod (51) is in transmission connection with the transmission shaft (42) through a bevel gear group (52), a movable seat (53) is connected to the reciprocating screw rod (51) in a threaded way, the movable seat (53) is slidably arranged in the movable groove (22), the inner side end of the movable seat (53) is in rotary connection with the cleaning roller (5) through a rotary shaft, a gear (54) is fixedly connected to the outer wall of the rotary shaft, a rack (55) is connected above the gear (54) in a meshed way, and the rack (55) is fixedly arranged on the inner wall of the baffle plate (21).
6. The quenching tank for producing the piston mold according to claim 1, wherein the tank body (1) is divided into an upper portion and a lower portion of a quenching area and a cleaning area, and the surface of the placing table (2) is provided with a through hole for draining liquid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421192328.3U CN222313220U (en) | 2024-05-28 | 2024-05-28 | Quenching tank for piston mold production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421192328.3U CN222313220U (en) | 2024-05-28 | 2024-05-28 | Quenching tank for piston mold production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222313220U true CN222313220U (en) | 2025-01-07 |
Family
ID=94091952
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421192328.3U Active CN222313220U (en) | 2024-05-28 | 2024-05-28 | Quenching tank for piston mold production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222313220U (en) |
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- 2024-05-28 CN CN202421192328.3U patent/CN222313220U/en active Active
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