CN222294293U

CN222294293U - Waste recovery device for carding machine

Info

Publication number: CN222294293U
Application number: CN202421069946.9U
Authority: CN
Inventors: 李永江
Original assignee: Anhui Xinya New Material Co ltd
Current assignee: Anhui Xinya New Material Co ltd
Priority date: 2024-05-16
Filing date: 2024-05-16
Publication date: 2025-01-03
Anticipated expiration: 2034-05-16

Abstract

The utility model discloses a waste recovery device for a cotton carding machine, which specifically relates to the technical field of textile machinery, including a cotton carding machine body and two vertical plates, wherein the two vertical plates are fixedly mounted on the cotton carding machine body, and the two vertical plates are fixedly mounted with horizontal plates, and the upper top walls of the two connecting grooves are fixedly mounted with brush plates; a filter element is rotatably mounted in the filter groove, and the opposite surfaces of the two brush plates are in contact with the outer surface of the filter element. The waste recovery device for a cotton carding machine described in the utility model is configured to drive the filter element to rotate by a motor, and the high-pressure air pump sucks the fluff generated by the cotton carding machine body during operation into the filter groove through the suction hood. After the fluff enters the filter groove, it is filtered by the suction hood, and the suction hood is driven to rotate by the motor. During the rotation, the fluff on its outer surface is brushed off by the two brush plates and falls into the water tank, so as to avoid the fluff blocking the suction hood during long-term use and affecting the working efficiency of the high-pressure air pump.

Description

Waste recovery device for carding machine

Technical Field

The utility model relates to the technical field of textile machinery, in particular to a waste recycling device for a carding machine.

Background

The carding machine is a textile machine for processing cotton fibers and chemical fibers, and has the main functions of further carding, impurity removal, mixing and even slivering of the preliminarily processed fibers, so that the fibers are straightened and parallel, and good raw materials are provided for the subsequent spinning process.

The Chinese patent with the authorized bulletin number of CN210450119U discloses a waste recovery device for a carding machine, which relates to the technical field of textile machinery and aims to solve the technical problems that when the carding machine is used for carding cotton materials, waste materials which are removed from the surface of the cotton materials are formed by loose floss wool with poor color, the quality of the waste materials is light, the waste materials are continuously adhered to parts of a frame due to air flow fluctuation, the carding effect of the cotton materials is greatly reduced, and the qualification rate of products produced by the carding machine is influenced.

In the device, the velvet wool is remained on the filter screen due to the negative pressure suction force in the velvet suction process, and when the device works for a long time, the filter screen is blocked by the velvet wool, so that the suction force of the pumping piece is influenced, the negative pressure suction force at the dust hood is reduced, and the working efficiency of the suction hood is influenced.

Disclosure of utility model

The utility model mainly aims to provide a waste recycling device for carding machines, which can effectively solve the problems.

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:

The waste recycling device for the carding machine comprises a carding machine body and two vertical plates, wherein the two vertical plates are fixedly arranged on the carding machine body, transverse plates are fixedly arranged on the two vertical plates, and a cleaning box and a high-pressure air pump are arranged on the transverse plates;

The cleaning box is fixedly arranged in the middle of the top end of the transverse plate, two partition plates are symmetrically arranged in the cleaning box, the two partition plates divide the cleaning box into three parts, namely two water tanks and a filter tank, and the filter tank is positioned between the two water tanks;

The opposite surfaces of the two partition boards are symmetrically provided with penetrating communication grooves, the lower bottom walls of the two communication grooves are fixedly provided with colony plates, and the upper top walls of the two communication grooves are fixedly provided with hairbrush plates;

the filter element is rotatably arranged in the filter groove, and the opposite surfaces of the two hairbrush plates are contacted with the outer surface of the filter element;

The filter tank is characterized in that an air suction cover is arranged below the transverse plate, hoses are arranged on the air suction covers at equal intervals, the other ends of the hoses extend into the filter tank, the high-pressure air pump is fixedly arranged on the transverse plate, a connecting pipe is fixedly arranged at the air suction opening of the high-pressure air pump, and the other ends of the connecting pipes extend into the filter tank.

Preferably, the filter element comprises two connecting blocks and a filter screen, a rotating shaft is fixedly arranged between the two connecting blocks, the filter screen is adhered to the rotating shaft through nylon buckles, and the outer surface of the filter screen is contacted with the opposite surfaces of the two hairbrush plates.

Preferably, a fixing plate is fixedly arranged at one end of the cleaning box along the width direction, a motor is fixedly arranged on the fixing plate, and an output shaft of the motor is fixedly connected with one side of the connecting block through a coupler.

Preferably, hinge rods are symmetrically arranged on the end faces, far away from each other, of the air suction cover, hinge plates are symmetrically arranged at the bottom ends of the transverse plates, and the air suction cover is hinged between the two hinge plates through the two hinge rods.

Preferably, both ends of the cleaning box along the length direction are provided with observation windows.

Preferably, water outlet holes with penetrability are formed in the inner bottom walls of the two water tanks.

Preferably, the sealing covers are arranged on the two water outlet holes in a threaded manner.

Compared with the prior art, the utility model has the following beneficial effects:

1. According to the utility model, the motor is arranged to drive the filter element to rotate, the high-pressure air pump sucks the wool flocks generated in operation of the carding machine body into the filter tank through the air suction cover, the wool flocks enter the filter tank and are filtered by the air suction cover, the air suction cover is driven to rotate by the motor, and the wool flocks on the outer surface of the air suction cover are brushed down by the two hairbrush plates and fall into the water tank in the rotating process, so that the influence on the working efficiency of the high-pressure air pump due to the blocking of the air suction cover in the long-term use process is avoided.

2. According to the utility model, the hinge rods are symmetrically arranged at the two ends, far away from each other, of the air suction cover, and the air suction cover is hinged and rotated between the two hinge plates below the transverse plate through the hinge rods, so that the air suction angle of the air suction cover can be adjusted.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic diagram showing a sectional and separated structure of a cleaning tank according to the present utility model;

FIG. 3 is an enlarged schematic view of the node at A in FIG. 2 according to the present utility model;

FIG. 4 is a schematic cross-sectional view of an air suction hood according to the present utility model;

FIG. 5 is a schematic view of a connection structure of two vertical plates and a transverse plate in the present utility model;

FIG. 6 is a schematic top view of a cleaning tank according to the present utility model;

Fig. 7 is a schematic diagram of a separation structure of a filter and a motor in the present utility model.

In the figure, 1, a carding machine body, 2, a vertical plate, 21, a transverse plate, 23, a hinged plate, 3, a cleaning box, 31, a baffle plate, 32, a water tank, 321, a communicating tank, 322, a hairbrush plate, 323, a colony plate, 33, a filtering tank, 34, an observation window, 35, a supporting leg, 37, a water outlet hole, 371, a sealing cover, 38, a filtering piece, 381, a connecting block, 382, a rotating shaft, 383, a filter screen, 39, an induced draft cover, 391, a hose, 392, a hinged rod, 393, an induced draft joint, 4, a high-pressure air pump, 41, a connecting pipe, 5, a motor, 51 and a fixing plate.

Detailed Description

The utility model is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the utility model easy to understand.

As shown in fig. 1-7, a waste recycling device for carding machine comprises a carding machine body 1 and two vertical plates 2, wherein the two vertical plates 2 are fixedly installed on the carding machine body 1, transverse plates 21 are fixedly installed on the two vertical plates 2, a cleaning box 3 and a high-pressure air pump 4 are arranged on the transverse plates 21, the cleaning box 3 is fixedly installed in the middle of the top end of the transverse plates 21, two partition plates 31 are symmetrically installed in the cleaning box 3, the cleaning box 3 is divided into three parts of two water tanks 32 and a filter tank 33 by the two partition plates 31, the filter tank 33 is located between the two water tanks 32, penetrating communication grooves 321 are symmetrically formed in opposite faces of the two partition plates 31, a collecting plate 323 is fixedly installed on the lower bottom walls of the two communication grooves 321, brush plates 322 are fixedly installed on the upper top walls of the two communication grooves 321, a filter 38 is installed in a rotary mode in the filter tank 33, and opposite faces of the two brush plates 322 are contacted with the outer surfaces of the filter 38. An air suction cover 39 is arranged below the transverse plate 21, flexible pipes 391 are equidistantly arranged on the air suction cover 39, the other ends of the flexible pipes 391 extend into the filter tank 33, a high-pressure air pump 4 is fixedly arranged on the transverse plate 21, a connecting pipe 41 is fixedly arranged at an air suction opening of the high-pressure air pump 4, and the other ends of the connecting pipes 41 extend into the filter tank 33;

In the use process, the high-pressure air pump 4 is started, the high-pressure air pump 4 sucks loose wool into the filter tank 33 through the air suction cover 39 in the processing process of the carding machine body 1, the loose wool is filtered and blocked by the filter piece 38, the filter piece 38 is arranged to rotate in the filter tank 33, the opposite surfaces of the two brush plates 322 are contacted with the filter piece 38, so that the wool on the filter piece 38 is brushed down by the two brush plates 322 along with the rotation of the filter piece 38 and falls into the water tank 32, liquid is stored in the water tank 32, and the wool falling into the water tank 32 is adsorbed by the liquid, so that the problem of scattered wool in the cleaning process and secondary pollution are avoided.

Further, the filter element 38 includes two connection blocks 381 and a filter screen 383, a rotary shaft 382 is fixedly installed between the two connection blocks 381, the filter screen 383 is adhered to the rotary shaft 382 through a nylon fastener tape, and the outer surface of the filter screen 383 is contacted with the opposite surfaces of the two brush plates 322;

Wear of the screen 383 is unavoidable during long-term use, and the screen 383 is adhered to the rotary shaft 382 by a nylon fastener tape through the arrangement of the screen 383, so that a user can conveniently detach and replace the screen 383.

Further, a fixing plate 51 is fixedly installed at one end of the cleaning box 3 along the width direction, a motor 5 is fixedly installed on the fixing plate 51, and an output shaft of the motor 5 is fixedly connected with a connecting block 381 at one side through a coupler;

The filter element 38 is driven to rotate by the motor 5, so that the flock on the filter screen 383 can be brushed down by the two brush plates 322.

Further, hinge rods 392 are symmetrically arranged on the end surfaces, far away from each other, of the air suction cover 39, hinge plates 23 are symmetrically arranged at the bottom ends of the transverse plates 21, and the air suction cover 39 is hinged between the two hinge plates 23 through the two hinge rods 392;

the suction hood 39 is hinged between the two hinge plates 23 under the transverse plate 21 by two hinge rods 392, which facilitates the user's adjustment of the suction direction of the suction hood 39.

Further, both ends of the cleaning box 3 along the length direction are provided with observation windows 34;

The user can conveniently observe the water level in the two water tanks 32 by providing the observation window 34.

Furthermore, water outlet holes 37 with penetrability are formed in the inner bottom wall of the two water tanks 32;

The water and lint in the water tank 32 can be discharged by providing the water outlet 37.

Further, sealing covers 371 are arranged on the two water outlet holes 37 in a threaded manner;

the water outlet 37 is plugged by providing a sealing cap 371.

It should be specifically noted that, the specific installation mode of the carding machine body 1, the high-pressure air pump 4 and the motor 5, the connection mode of the oil path and the control method adopted in the present utility model are all conventional designs, and the present utility model is not described in detail.

The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a waste recycling device for carding machine, includes carding machine body (1) and two vertical boards (2), its characterized in that:

The two vertical plates (2) are fixedly arranged on the carding machine body (1), the two vertical plates (2) are fixedly provided with transverse plates (21), and the transverse plates (21) are provided with a cleaning box (3) and a high-pressure air pump (4);

The cleaning box (3) is fixedly arranged in the middle of the top end of the transverse plate (21), two partition plates (31) are symmetrically arranged in the cleaning box (3), the two partition plates (31) divide the cleaning box (3) into three parts of two water tanks (32) and a filter tank (33), and the filter tank (33) is positioned between the two water tanks (32);

The opposite surfaces of the two partition plates (31) are symmetrically provided with penetrating communication grooves (321), the lower bottom walls of the two communication grooves (321) are fixedly provided with colony plates (323), and the upper top walls of the two communication grooves (321) are fixedly provided with hairbrush plates (322);

The filter groove (33) is rotatably provided with a filter element (38), and opposite surfaces of the two hairbrush plates (322) are contacted with the outer surface of the filter element (38);

be provided with under transverse plate (21) cover (39) induced drafts, equidistance is installed on cover (39) induced drafts hose (391), a plurality of in the other end of hose (391) all extends to filter vat (33), high-pressure air pump (4) fixed mounting is on transverse plate (21), the inlet scoop department fixed mounting of high-pressure air pump (4) has connecting pipe (41), the other end of connecting pipe (41) extends to in filter vat (33).

2. A card waste recycling apparatus according to claim 1, characterized in that:

The filter element (38) comprises two connecting blocks (381) and a filter screen (383), a rotating shaft (382) is fixedly arranged between the two connecting blocks (381), the filter screen (383) is adhered to the rotating shaft (382) through nylon buckles, and the outer surface of the filter screen (383) is contacted with opposite surfaces of the two hairbrush plates (322).

3. A card waste recycling apparatus according to claim 2, characterized in that:

the cleaning box is characterized in that a fixing plate (51) is fixedly arranged at one end of the cleaning box (3) along the width direction, a motor (5) is fixedly arranged on the fixing plate (51), and an output shaft of the motor (5) is fixedly connected with one side of the connecting block (381) through a coupler.

4. A card waste recycling apparatus according to claim 1, characterized in that:

hinge rods (392) are symmetrically arranged on end faces, far away from each other, of the air suction cover (39), hinge plates (23) are symmetrically arranged at the bottom ends of the transverse plates (21), and the air suction cover (39) is hinged between the two hinge plates (23) through the two hinge rods (392).

5. A card waste recycling apparatus according to claim 1, characterized in that:

Both ends of the cleaning box (3) along the length direction are provided with observation windows (34).

6. A card waste recycling apparatus according to claim 1, characterized in that:

And water outlet holes (37) penetrating through are formed in the inner bottom walls of the two water tanks (32).

7. A card waste recycling apparatus according to claim 6, wherein:

sealing covers (371) are arranged on the two water outlet holes (37) in a threaded mode.