CN222293160U - A winding device for processing rubber yoga mats - Google Patents
A winding device for processing rubber yoga mats Download PDFInfo
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- CN222293160U CN222293160U CN202421209629.2U CN202421209629U CN222293160U CN 222293160 U CN222293160 U CN 222293160U CN 202421209629 U CN202421209629 U CN 202421209629U CN 222293160 U CN222293160 U CN 222293160U
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- 238000004804 winding Methods 0.000 title claims abstract description 76
- 238000012545 processing Methods 0.000 title claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 28
- 238000012544 monitoring process Methods 0.000 claims abstract description 15
- 230000009467 reduction Effects 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000006835 compression Effects 0.000 abstract description 9
- 238000007906 compression Methods 0.000 abstract description 9
- 230000008859 change Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 6
- 230000006872 improvement Effects 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
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Abstract
The utility model belongs to the technical field of yoga mat processing, and particularly relates to a winding device for rubber yoga mat processing, which comprises a base, wherein two sides of the base are provided with side plates, a lower press roller is rotatably arranged on the side plates and is inserted with a sliding support piece, the sliding support piece is inserted into one end of a winding roller, the lower press roller is in transmission connection with an upper press roller through an adjustable driving assembly, the upper press roller is rotatably arranged on a support frame I and a support frame II in the adjustable driving assembly, bolts inserted on the support frame I and the support frame II are arranged in strip-shaped grooves formed in the side plates, the lower press roller and the winding roller are respectively in transmission connection with a motor I and a motor II, and a tension monitoring assembly and a controller are also arranged on the side plates. The tensioning degree monitoring component can keep the tensioning degree of the yoga mat at a proper size in a mode of enabling equipment to automatically change the rotating speeds of the lower compression roller and the winding roller.
Description
Technical Field
The utility model belongs to the technical field of yoga mat processing, and particularly relates to a winding device for rubber yoga mat processing.
Background
The utility model patent with the publication number of CN218289767U discloses a winding device for yoga mat processing, which comprises a fixed base, wherein a rotating shaft and a grooved rod are fixedly arranged at the top of the fixed base, a turntable is fixedly arranged at the top of the rotating shaft, a first fixed column and a casing column are fixedly arranged at the top of the turntable, a first spring is fixedly arranged on the inner wall of the casing column, a second fixed column is fixedly arranged outside the first spring, a rod body is inlaid in the middle of the grooved rod, and a bearing seat and a fixing frame are fixedly arranged outside the rod body. According to the utility model, one end of the yoga mat is placed between the first fixed column and the second fixed column, the yoga mat can be clamped by the resilience force of the first spring, and the rotating shaft is driven by the motor to rotate, so that the yoga mat can be wound outside the casing column and the first fixed column, the pressing roller body can always press the outer wall of the yoga mat in winding, and the winding fitting degree of the yoga mat is ensured.
However, the mechanism has the following problems that 1, the device cannot better maintain the tension of the yoga mat in real time in the process of winding the yoga mat, so that the tightness of the yoga mat after winding is ensured, 2, the device cannot wind the yoga mats with different thicknesses with proper tension, deformation and tearing of the yoga mat are easily caused due to the overlarge tension, and the winding quality is influenced due to the overlarge tension.
Disclosure of utility model
Aiming at the problems, the utility model aims to provide the winding device for processing the rubber yoga mat, which solves the problems that the existing winding device for the yoga mat cannot well maintain the tension of the yoga mat in real time, so that the tightness of the yoga mat after being wound is ensured, and the yoga mats with different thicknesses cannot be wound with proper tension.
In order to achieve the above purpose, the winding device for rubber yoga mat processing comprises a base, wherein side plates are arranged on two sides of the base, a lower pressing roller is rotatably arranged on the side plates, a sliding support piece is inserted into the side plates, the sliding support piece is adapted to be inserted into one end of a winding roller, the lower pressing roller is connected with an upper pressing roller through an adjustable driving component in a transmission mode, the upper pressing roller is rotatably arranged on a first support frame and a second support frame in the adjustable driving component, bolts inserted into the first support frame and the second support frame are arranged in strip-shaped grooves formed in the side plates, the lower pressing roller and the winding roller are respectively connected with a first motor and a second motor in a transmission mode, the first motor and the second motor are both arranged on the side plates, a tension monitoring component and a controller are further arranged on the side plates, the tension monitoring component comprises a fixing frame, a moving block is arranged in the sliding mode, a fixing plate is arranged on one side of the fixing plate facing the moving block, a pressure sensor is arranged on one side of the moving block, and a tensioning roller is rotatably arranged on the moving block.
The yoga mat clamping device has the advantages that when operators clamp yoga mats with different thicknesses when adjusting the distance between the upper pressing roller and the lower pressing roller, the adjustable driving assembly can enable the upper pressing roller and the lower pressing roller to rotate at the same speed and in opposite directions stably so as to convey the yoga mats, the tension monitoring assembly can monitor the tension of the yoga mats, and the tension of the yoga mats is kept at a proper size in a mode that equipment automatically changes the rotating speeds of the lower pressing roller and the winding roller.
The upper compression roller and the lower compression roller keep the same-speed reverse rotation through the use of the adjustable driving component so as to clamp and convey the yoga mat;
As a further improvement of the technical scheme, a first gear and a first belt wheel are coaxially and rotatably arranged on the second support frame, a second belt wheel is arranged at one end of the lower press roller, a second gear is arranged at one end of the upper press roller, the second gear is in meshed connection with the first gear, the reduction ratio of the second gear to the first gear is 1:1, the first belt wheel is in transmission connection with the second belt wheel through a transmission belt, and the reduction ratio of the first belt wheel to the second belt wheel is 1:1.
The improved yoga mat has the beneficial effects that through the use of the gear mechanism and the belt transmission mechanism, the upper press roller and the lower press roller can keep the same-speed reverse rotation so as to clamp and convey the yoga mat.
In order to maintain the stability of transmission after the interval between the upper compression roller and the lower compression roller is adjusted;
As a further improvement of the technical scheme, the transmission belt is connected with a belt wheel III in a transmission manner, the belt wheel III is rotatably installed on a support frame III, and bolts inserted on the support frame III are installed in strip-shaped grooves formed in the side plates.
The improved belt pulley has the beneficial effects that the belt pulley III plays a role of a tensioning wheel, and the position of the supporting frame III is adjusted and fixed to realize adjustment of the position of the belt pulley III, so that the tension of a transmission belt is ensured, and the stability of transmission is further maintained after the distance between the upper compression roller and the lower compression roller is adjusted.
In order to effectively monitor the tension of the yoga mat through the use of the tension monitoring assembly;
The technical scheme is further improved in that the fixing frame is of a channel steel structure, the side face of the moving block is connected with the inner wall of the fixing frame in a sliding mode, the fixing plate is fixedly arranged below the moving block, and the tension monitoring assembly is located above the wind-up roller, the upper pressing roller and the lower pressing roller.
The improved yoga mat has the beneficial effects that the yoga mat is wound on the winding roller by being led downwards from the tensioning roller, the tensioning roller actually plays a role in supporting the yoga mat, and when the tensioning degree of the yoga mat is changed, the pressure applied by the moving block to the pressure sensor is changed, so that the feedback of the tensioning degree is realized.
In order to effectively control the tension of the yoga mat;
As a further improvement of the technical scheme, the controller comprises a singlechip and a relay, and is electrically connected with the pressure sensor and the motor II.
The improved yoga mat has the beneficial effects that after the tension monitoring component monitors the change of the tension of the yoga mat, the controller automatically changes the rotating speed of the second motor, and the tension of the yoga mat is kept at a proper size by adjusting the rotating speeds of the lower pressing roller and the winding roller.
In order to conveniently assemble and disassemble the wind-up roll to take down the wound and formed yoga mat;
According to the technical scheme, the sliding support comprises a sliding rod, the sliding rod is of a cylindrical structure with a smooth surface, the sliding rod rotates and is inserted on the side plate in a sliding mode, one end of the sliding rod is connected with a pull ring, the other end of the sliding rod is connected with a driving rod, a spring is sleeved on the outer side of the sliding rod, a limiting plate is arranged on the sliding rod between the spring and the driving rod, and the spring is arranged between the limiting plate and the inner wall of the side plate.
The improved sliding support has the beneficial effects that an operator can pull the sliding support outwards to enable the driving rod to be separated from one end of the winding roller, the winding roller can be quickly taken down, when the winding roller is installed, after one end of the winding roller is sleeved with the output shaft of the motor II, the operator releases the pull ring, and the spring releases elastic potential energy to drive the driving rod to be inserted into the other end of the winding roller, so that the winding roller can stably rotate under the driving of the motor II and the support of the sliding support.
In order to enable the wind-up roller to stably rotate under the drive of the motor II;
As a further improvement of the technical scheme, the end part of the output shaft of the second motor is formed with a cylinder structure which is the same as that of the driving rod, and the driving rod is of a regular prism structure.
The improved winding roller has the beneficial effects that the motor II and the driving rod can drive the winding roller to stably rotate.
None of the parts of the device are the same as or can be implemented using prior art.
Drawings
FIG. 1 is a schematic diagram of a first embodiment of the present utility model;
FIG. 2 is a schematic diagram of a second embodiment of the present utility model;
FIG. 3 is a schematic view of a sliding support according to the present utility model;
FIG. 4 is an enlarged view of A in the present utility model;
FIG. 5 is an enlarged view of B in the present utility model;
1, a base, 2, a side plate, 21, a strip-shaped groove, 3, a tension monitoring assembly, 31, a fixing frame, 32, a moving block, 33, a pressure sensor, 34, a fixing plate, 35, a tension roller, 4, a motor I, 5, a support frame I, 6, a winding roller, 7, a sliding support piece, 71, a sliding rod, 72, a limiting plate, 73, a driving rod, 74, a spring, 75, a pull ring, 8, a motor II, 9, an upper pressing roller, 10, a lower pressing roller, 11, an adjustable driving assembly, 111, a support frame II, 112, a bolt, 113, a gear I, 114, a gear II, 115, a belt pulley I, 116, a belt pulley II, 117, a belt pulley III, 118, a support frame III, 119, a driving belt and 12, and a controller.
Detailed Description
In order that those skilled in the art may better understand the technical solutions of the present invention, the following detailed description of the present invention with reference to the accompanying drawings is provided for exemplary and explanatory purposes only and should not be construed as limiting the scope of the present invention.
Example 1:
As shown in figures 1-5, the winding device for rubber yoga mat processing comprises a base 1, wherein side plates 2 are arranged on two sides of the base 1, a lower press roller 10 is rotatably arranged on the side plates 2 and is inserted with a sliding support piece 7, the sliding support piece 7 is matched with one end of a plug-in winding roller 6, the lower press roller 10 is in transmission connection with an upper press roller 9 through an adjustable driving component 11, the upper press roller 9 is rotatably arranged on a first support frame 5 and a second support frame 111 in the adjustable driving component 11, bolts 112 inserted on the first support frame 5 and the second support frame 111 are arranged in a strip-shaped groove 21 formed in the side plates 2, the lower press roller 10, The wind-up roll 6 is respectively connected with the motor I4 and the motor II 8 in a transmission way, the motor I4 and the motor II 8 are both arranged on the side plate 2, the tension monitoring assembly 3 and the controller 12 are further arranged on the side plate 2, the tension monitoring assembly 3 comprises a fixed frame 31, a moving block 32 is slidably arranged in the fixed frame 31 and is provided with a fixed plate 34, a pressure sensor 33 is arranged on one side of the fixed plate 34, which faces the moving block 32, a tensioning roll 35 is rotatably arranged on the moving block 32, and when yoga mats with different thicknesses are clamped by an operator when the distance between the upper pressing roll 9 and the lower pressing roll 10 is adjusted, the upper pressing roll 9 can be driven by the adjustable driving assembly 11 The tension monitoring component 3 can monitor the tension of the yoga mat, the tension of the yoga mat is kept at a proper size in a mode of automatically changing the rotating speeds of the lower press roller 10 and the winding roller 6 by equipment, a first gear 113 and a first belt pulley 115 are coaxially and rotatably arranged on a second support frame 111, a second belt pulley 116 is arranged at one end of the lower press roller 10, a first gear 114 is arranged at one end of the upper press roller 9, the second gear 114 is meshed with the first gear 113, the reduction ratio of the second gear 114 and the first gear 113 is 1:1, the first belt pulley 115 is connected with the second belt pulley 116 through a transmission belt 119, and the first belt pulley 115 is, The reduction ratio of the belt pulley II 116 is 1:1, the upper press roller 9 and the lower press roller 10 can keep the same-speed and reversely rotating to clamp and convey yoga mats through the use of a gear mechanism and a belt transmission mechanism, the transmission belt 119 is in transmission connection with the belt pulley III 117, the belt pulley III 117 is rotatably arranged on the support frame III 118, a bolt 112 inserted on the support frame III 118 is arranged in a strip-shaped groove 21 formed in the side plate 2, the belt pulley III 117 plays a role of a tensioning wheel, the position of the support frame III 118 is adjusted and fixed through adjustment, and adjustment of the position of the belt pulley III 117 is realized, so that the tensioning degree of the transmission belt 119 is ensured, and the belt pulley III 9 is further provided with, the transmission stability is kept after the interval of the lower compression roller 10 is adjusted, the fixed frame 31 is of a channel steel structure, the side surface of the moving block 32 is slidably connected with the inner wall of the fixed frame 31, the fixed plate 34 is fixedly arranged below the moving block 32, and the tension monitoring assembly 3 is positioned on the winding roller 6 and the upper compression roller 9, The lower press roller 10 is wound around the lower press roller 35 and is led downwards to the winding roller 6, the tensioning roller 35 actually plays a role in supporting the yoga mat, after the tension of the yoga mat changes, the pressure applied by the moving block 32 to the pressure sensor 33 changes, thereby realizing the feedback of the tension, the controller 12 comprises a singlechip and a relay, the controller 12 is electrically connected with the pressure sensor 33 and the motor II 8, the tension monitoring component 3 monitors the tension of the yoga mat, the controller 12 automatically changes the rotating speed of the motor II 8, the tension of the yoga mat is kept at a proper size by adjusting the rotating speed of the lower press roller 10 and the winding roller 6, the sliding support piece 7 comprises a sliding rod 71, the sliding rod 71 is of a cylinder structure with a smooth surface, the sliding rod 71 rotates and is inserted on the side plate 2 in a sliding way, one end of the pull ring 71 is connected with a driving rod 73, a spring 74 is sleeved outside the sliding rod 71, a limit plate 73 is arranged between the spring 74 and the driving rod 73 and the upper end of the driving rod 73, the driving rod 73 is arranged at the end of the side plate 73 and is separated from the end of the winding roller 6, the winding roller 8 can be inserted into the winding roller 6, the end of the winding roller 6 can be stably, the winding support piece is inserted into the winding roller 6, the winding roller is provided with an output shaft 72 is arranged at the end of the winding roller 6, the winding shaft is in the same structure, and the winding shaft is in the winding shaft 6, the winding shaft is in the winding position and has a winding position, and has a winding position. The driving rod 73 is of a regular prism structure, and the second motor is 8, the driving rod 73 can drive the wind-up roller 6 to stably rotate.
The technical scheme has the working principle that a yoga mat passes through an upper press roll 9 and a lower press roll 10, so that the yoga mat is clamped and conveyed by the upper press roll 9 and the lower press roll 10 which rotate, then the yoga mat is led to a winding roll 6 from the upper side of a tensioning roll 35 downwards by bypassing the tensioning roll 35, the yoga mat is wound on the winding roll 6, and the end part of the yoga mat is fixed on the surface of the winding roll 6 by using an adhesive tape or other modes, so that the winding roll 6 can stably wind the yoga mat; when the motor II 8 runs to drive the winding roller 6 to rotate, one end of the yoga mat is pulled to wind on the winding roller 6 when the winding roller 6 rotates, the motor I4 runs to drive the lower pressing roller 10 to rotate, the belt wheel I115 is driven by the transmission belt 119 to rotate, the gear I113 drives the gear I113 to rotate, the gear I113 is meshed with the driving gear II 114 to rotate, the upper pressing roller 9 and the lower pressing roller 10 rotate at the same speed in the opposite direction to realize clamping and conveying of the yoga mat, when the tension degree in the winding process of the yoga mat is overlarge or is overlarge, the tension degree applied by the tensioning roller 35 is changed, the pressure sensor is subjected to pressure exceeding a set threshold value, the controller 12 controls to change the rotating speed of the winding roller 6, the rotating speed difference between the upper pressing roller 9, the lower pressing roller 10 and the winding roller 6 is controlled to realize control of the tension degree in the winding process of the yoga mat, when the gap between the upper pressing roller 9 and the lower pressing roller 10 is required to be adjusted to be suitable for conveying yoga bolt 112 with different thickness, an operator is required to screw down the support frame II 111, the upper supporting frame 111 is adjusted, the lower supporting frame is fixed, and then the position of the support frame III is adjusted, and the transmission belt is kept stable when the tension degree of the belt is kept at the left pressing roller 119 After the winding is finished, an operator buckles the pull ring 75 to pull the sliding support piece 7 outwards, so that the driving rod 73 is separated from one end of the winding roller 6, and the winding roller 6 can be quickly taken down and the yoga mat wound on the winding roller 6 can be quickly collected.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present invention and its core ideas. The foregoing is merely illustrative of the preferred embodiments of the invention, and it will be appreciated that numerous modifications, adaptations and variations of the invention can be made by those skilled in the art without departing from the principles of the invention, and that other features and advantages of the invention can be combined in any suitable manner, and that no improvement in the design or design of the invention is intended to be applied directly to other applications.
Claims (7)
1. The winding device for rubber yoga mat processing is characterized by comprising a base (1), wherein side plates (2) are arranged on two sides of the base (1), a lower pressing roller (10) is rotatably arranged on the side plates (2) and is inserted with a sliding support piece (7), one end of the sliding support piece (7) is adapted to be inserted with a winding roller (6), the lower pressing roller (10) is connected with an upper pressing roller (9) through an adjustable driving component (11) in a transmission manner, the upper pressing roller (9) is rotatably arranged on a first supporting frame (5) and a second supporting frame (111) in the adjustable driving component (11), bolts (112) inserted on the first supporting frame (5) and the second supporting frame (111) are arranged in a strip-shaped groove (21) formed in the side plates (2), the lower pressing roller (10), the winding roller (6) are respectively connected with a first motor (4) and a second motor (8) in a transmission manner, the first motor (4) and the second motor (8) are respectively arranged on the side plates (2), a tension control component (3) and a second monitor component (12) are also arranged on the side plates (2), a second supporting frame (12) and a movable fixing frame (31) are arranged on the inner sliding frame (31), the pressure sensor (33) is installed towards one side of the moving block (32) of the fixed plate (34), and the tensioning roller (35) is rotatably installed on the moving block (32).
2. The winding device for rubber yoga mat processing according to claim 1, wherein the first support frame (111) is coaxially rotatably provided with the first gear (113) and the first belt pulley (115), one end of the lower pressing roller (10) is provided with the second belt pulley (116), one end of the upper pressing roller (9) is provided with the second gear (114), the second gear (114) is meshed with the first gear (113), the reduction ratio of the second gear (114) and the first gear (113) is 1:1, and the first belt pulley (115) is in transmission connection with the second belt pulley (116) through a transmission belt (119), and the reduction ratio of the first belt pulley (115) and the second belt pulley (116) is 1:1.
3. The winding device for rubber yoga mat processing according to claim 2, wherein the transmission belt (119) is in transmission connection with a belt wheel III (117), the belt wheel III (117) is rotatably installed on a support frame III (118), and a bolt (112) inserted on the support frame III (118) is installed in a strip-shaped groove (21) formed in the side plate (2).
4. The winding device for rubber yoga mat processing according to claim 1, wherein the fixing frame (31) is of a channel steel structure, the side face of the moving block (32) is slidably connected with the inner wall of the fixing frame (31), the fixing plate (34) is fixedly arranged below the moving block (32), and the tension monitoring assembly (3) is arranged above the winding roller (6), the upper pressing roller (9) and the lower pressing roller (10).
5. The winding device for rubber yoga mat processing according to claim 1, wherein the controller (12) comprises a singlechip and a relay, and the controller (12) is electrically connected with the pressure sensor (33) and the motor II (8).
6. The winding device for rubber yoga mat processing according to claim 1, wherein the sliding support (7) comprises a sliding rod (71), the sliding rod (71) is of a cylindrical structure with a smooth surface, the sliding rod (71) rotates and is inserted on the side plate (2) in a sliding manner, one end of the sliding rod (71) is connected with a pull ring (75), the other end of the sliding rod (71) is connected with a driving rod (73), a spring (74) is sleeved outside the sliding rod (71), a limiting plate (72) is arranged on the sliding rod (71) between the spring (74) and the driving rod (73), and the spring (74) is arranged between the limiting plate (72) and the inner wall of the side plate (2).
7. The winding device for rubber yoga mat processing according to claim 1, wherein the end part of the output shaft of the motor II (8) is formed with a cylinder structure which is the same as the structure of the driving rod (73), and the driving rod (73) is of a regular prism structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421209629.2U CN222293160U (en) | 2024-05-30 | 2024-05-30 | A winding device for processing rubber yoga mats |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421209629.2U CN222293160U (en) | 2024-05-30 | 2024-05-30 | A winding device for processing rubber yoga mats |
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| Publication Number | Publication Date |
|---|---|
| CN222293160U true CN222293160U (en) | 2025-01-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421209629.2U Active CN222293160U (en) | 2024-05-30 | 2024-05-30 | A winding device for processing rubber yoga mats |
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| Country | Link |
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| CN (1) | CN222293160U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120397448A (en) * | 2025-06-30 | 2025-08-01 | 江苏莱澳材料科技有限公司 | Yoga mat compacting device |
-
2024
- 2024-05-30 CN CN202421209629.2U patent/CN222293160U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120397448A (en) * | 2025-06-30 | 2025-08-01 | 江苏莱澳材料科技有限公司 | Yoga mat compacting device |
| CN120397448B (en) * | 2025-06-30 | 2025-09-19 | 江苏莱澳材料科技有限公司 | Yoga mat compacting device |
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