CN222288626U - Wire straightening mechanism for capacitor special-purpose aluminum nail production - Google Patents
Wire straightening mechanism for capacitor special-purpose aluminum nail production Download PDFInfo
- Publication number
- CN222288626U CN222288626U CN202323444231.5U CN202323444231U CN222288626U CN 222288626 U CN222288626 U CN 222288626U CN 202323444231 U CN202323444231 U CN 202323444231U CN 222288626 U CN222288626 U CN 222288626U
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- Prior art keywords
- heating furnace
- aluminum
- locating rack
- wheels
- heat
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 35
- 239000003990 capacitor Substances 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 50
- 238000009413 insulation Methods 0.000 claims abstract description 14
- 238000005485 electric heating Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
- 239000004411 aluminium Substances 0.000 claims description 3
- 238000003491 array Methods 0.000 claims 1
- 238000005452 bending Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 description 3
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- General Induction Heating (AREA)
Abstract
The utility model relates to the technical field of wire straightening equipment, in particular to a wire straightening mechanism for producing aluminum nails special for capacitors, which comprises a workbench main body, wherein one side surface of the workbench main body is provided with a locating rack, a coil seat is used for placing a coil-shaped wire harness, one end of an aluminum wire head extends out of a locating wheel on a second locating rack and is inserted into a heat insulation pipe sleeve, a heat conducting pipe extends out of one end close to a grooved pulley and is powered on and started through a driving motor and a heating furnace, the aluminum wire head one end is wound to form a plurality of groups of grooved wheels and extends out of the positioning wheels on the positioning frame, aluminum wire movement is pulled to extend out of the positioning frame through grooved wheels in a rotating mode, straightening operation can be completed, the aluminum wire is heated and softened when passing through the heat-conducting pipe and being transferred to the grooved wheels through the arranged heating furnace, the grooved wheels are enabled to be easier to drive to deform, and the small-power bending machine can fold thicker aluminum wires through heating of the heating furnace, so that working efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of wire straightening equipment, in particular to a wire straightening mechanism for aluminum nails special for capacitors.
Background
The processing process of the screw mainly cuts the wire into a rod with a certain length through a screw forming machine, then the rod is punched into the shape of the screw for a plurality of times, and then the screw is processed, before the screw is processed and formed, the wire of the screw is packaged in a bundle, after the wire is loosened due to various reasons such as transportation, package coiling and the like, the straightness of the wire is insufficient, certain bending often occurs, the internal stress of the wire is increased due to the pretreatment and processing of the wire, the wire is deformed or even bent, and the quality after the subsequent screw forming processing is affected, therefore, the wire is necessarily straightened according to the bending problem of the wire, and the screw forming processing is achieved.
In the aluminum wire straightening process of the existing equipment, a high-power motor and a plurality of groups of bending machines are required for straightening the wire bundles, so that the stroke of a workbench is increased, the straightening time is prolonged, and the working efficiency is low.
In summary, the utility model solves the existing problems by designing the straightening mechanism of the aluminum nail production wire rod special for the capacitor.
Disclosure of utility model
The utility model aims to provide a straightening mechanism for a wire rod in the production of a special aluminum nail for a capacitor, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The utility model provides a special aluminium nail production wire rod alignment mechanism of condenser, includes the workstation main part, a workstation main part side is provided with the locating rack, a locating rack side is provided with the locating wheel, a workstation main part is close to a side of locating rack and is provided with the sheave, a workstation main part is close to a side of sheave and is provided with driving motor, a side that the locating rack was kept away from to the workstation main part is provided with the heating furnace, a heating furnace side is provided with the heat pipe, a heating furnace side is provided with thermal-insulated pipe box near a side of heat pipe, a heating furnace side is provided with the rim, a side that the workstation main part was kept away from to the heating furnace is provided with the material platform, a side that the material platform was close to the heating furnace is provided with the second locating rack, a side that the heating furnace was kept away from to the second locating rack is provided with the coil holder.
As a preferable scheme of the utility model, the locating frame is in threaded connection with the workbench main body, and two groups of locating wheels are reserved on the inner annular surface of the locating frame, wherein the locating wheels are in rotary connection with the locating frame.
As the preferable scheme of the utility model, the grooved wheels are rotationally connected with the workbench main body, the grooved wheels are centrally provided with the rotating rollers, the rotating rollers are connected with the driving motor in a wired manner, and the grooved wheels are arranged on the workbench main body in a sharing way, and the grooved wheels are identical in size.
As a preferable scheme of the utility model, the electric heating ring is embedded on the inner ring surface of the heating furnace, one end of the heat conducting pipe penetrates through the heating furnace and the electric heating ring, and the heat conducting pipe penetrates through the inner ring surface of the electric heating ring.
As a preferable scheme of the utility model, the heat insulation pipe sleeve is fixedly connected with the heating furnace, the heat conduction pipe is connected with the heat insulation pipe sleeve in a plug-in mode, and a limiting device is reserved at the opening of the heat insulation pipe sleeve.
As a preferable scheme of the utility model, the coil seat is rotationally connected with the material table, and a positioning column is arranged in the middle.
Compared with the prior art, the utility model has the beneficial effects that:
1. According to the utility model, a coil seat in the device is used for placing a coil-shaped wire harness, one end of an aluminum wire head extends out of a locating wheel on a second locating frame and is inserted into a heat insulation pipe sleeve, one end of a heat conduction pipe extends out of the heat conduction pipe near a grooved wheel, a plurality of grooved wheels are wound on one end of the aluminum wire head and extend out of the locating wheel on the locating frame through the electric connection start of a set driving motor and a heating furnace, the aluminum wire is pulled to move through the grooved wheels and extend out of the locating frame through the grooved wheels in a rotating way, so that the straightening operation can be finished, the aluminum wire is heated and softened when passing through the heat conduction pipe and is transferred to the grooved wheels through the high-temperature environment in the set heating furnace, the grooved wheels are enabled to be easier to drive deformation of the grooved wheels, the aluminum wire is enabled to be gradually cooled and hardened when moving on the grooved wheels, the aluminum wire is in a straight line shape, and the small-power bending machine can fold thicker aluminum wire through the heating of the heating furnace, and the working efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is the view of FIG. 1 of the present utility model a partial schematic structure;
FIG. 3 is a schematic view of the portion of FIG. 2 according to the present utility model.
The device comprises a workbench main body, a positioning frame, a positioning wheel, a grooved wheel, a driving motor, a heating furnace, a heating pipe, a heat conducting pipe, a heat insulation pipe sleeve, an electric heating ring, a material table, a second positioning frame, a coil seat and a coil seat, wherein the workbench main body, the positioning frame, the positioning wheel, the grooved wheel, the driving motor, the heating furnace, the heating pipe, the heat conducting pipe, the heat insulation pipe sleeve, the heating pipe and the heating pipe are respectively arranged in sequence, the heating pipe and the heating pipe.
Detailed Description
The technical solutions of the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments, and all other embodiments obtained by those skilled in the art without making any inventive effort based on the embodiments of the present utility model are within the scope of protection of the present utility model.
In order that the utility model may be readily understood, several embodiments of the utility model will be described more fully hereinafter with reference to the accompanying drawings, in which embodiments of the utility model are shown, but in which the utility model may be embodied in many different forms and is not limited to the embodiments described herein, but instead is provided to provide a more thorough and complete disclosure of the utility model.
It will be understood that when an element is referred to as being "mounted" on another element, it can be directly on the other element or intervening elements may also be present, and when an element is referred to as being "connected" to the other element, it may be directly connected to the other element or intervening elements may also be present, the terms "vertical", "horizontal", "left", "right" and the like are used herein for the purpose of illustration only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs, and the terms used herein in this description of the utility model are for the purpose of describing particular embodiments only and are not intended to be limiting of the utility model, with the term "and/or" as used herein including any and all combinations of one or more of the associated listed items.
Referring to fig. 1-3, the present utility model provides the following technical solutions:
The utility model provides a special aluminium nail production wire straightening mechanism of condenser, including workstation main part 1, workstation main part 1 side is provided with locating rack 2, locating rack 2 side is provided with locating wheel 3, workstation main part 1 is close to the side of locating rack 2 and is provided with sheave 4, workstation main part 1 is close to the side of sheave 4 and is provided with driving motor 5, workstation main part 1 is kept away from the side of locating rack 2 and is provided with heating furnace 6, heating furnace 6 side is provided with heat pipe 7, heating furnace 6 is close to the side of heat pipe 7 and is provided with thermal-insulated pipe sleeve 8, heating furnace 6 side is provided with electric heat ring 9, heating furnace 6 is kept away from a side of workstation main part 1 and is provided with material platform 10, material platform 10 is close to a side of heating furnace 6 and is provided with second locating rack 11, a side that second locating rack 11 is kept away from heating furnace 6 is provided with coil holder 12.
Specifically, referring to fig. 1, the positioning frame 2 is in threaded connection with the workbench main body 1, and two groups of positioning wheels 3 are reserved on the inner ring surface of the positioning frame 2, wherein the positioning wheels 3 are rotationally connected with the positioning frame 2, so that an aluminum wire harness penetrates through the positioning wheels to be subjected to force forming.
Further, the grooved pulley 4 is rotatably connected with the workbench main body 1, a rotating roller is arranged in the middle of the grooved pulley 4, the rotating roller is connected with the driving motor 5 in a wired manner, and the grooved pulley 4 is provided with a plurality of groups on the workbench main body 1, and the sizes of the grooved pulley 4 are the same, so that the aluminum strips are wound to rotate and straighten.
Further, the electric heating ring 9 is embedded in the inner ring surface of the heating furnace 6, and one end of the heat conducting tube 7 penetrates through the heating furnace 6 and the electric heating ring 9, wherein the heat conducting tube 7 penetrates through the inner ring surface of the electric heating ring 9, so that the heat conducting tube fully absorbs heat generated by the electric heating ring.
Specifically, referring to fig. 2, the heat insulation pipe sleeve 8 is fixedly connected with the heating furnace 6, the heat conduction pipe 7 is connected with the heat insulation pipe sleeve 8 in a plug-in manner, a limiting device is reserved at the opening of the heat insulation pipe sleeve 8, the heat conduction pipe is prevented from sliding off, the coil seat 12 is rotationally connected with the material table 10, and a positioning column is reserved in the middle, so that an aluminum wire is in a coil body assembly and can be directly sleeved and placed.
In the straightening process of aluminum wires for capacitor production, firstly, a coil-shaped wire harness is placed through a coil seat 12, secondly, one end of the aluminum wire head extends out of a positioning wheel on a second positioning frame 11 and is inserted into a heat insulation pipe sleeve 8, one end of a heat conduction pipe 7, which is close to a grooved pulley 4, is connected with electricity through a driving motor 5 and a heating furnace 69, one end of the aluminum wire head is wound and arranged on a plurality of grooved pulleys 4 and extends out of the positioning wheel 3 on the positioning frame 2, the aluminum wire is pulled to move and extend out of the positioning frame 2 through the grooved pulley 4 in a rotating way, straightening operation can be completed, the grooved pulley 4 is heated and softened easily when being transmitted to the grooved pulley 4 through the high-temperature environment in the heating furnace 6, the grooved pulley 4 is contacted with normal-temperature air to be cooled and hardened gradually when moving on the grooved pulley 4, the grooved pulley 4 is in a straight line shape, and the small-power bending machine can fold thicker aluminum wires through the heating of the heating furnace 6, and the working efficiency is improved.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a special aluminium nail production wire rod alignment mechanism of condenser, includes workstation main part (1), its characterized in that workstation main part (1) side is provided with locating rack (2), locating rack (2) side is provided with locating wheel (3), workstation main part (1) side that is close to locating rack (2) is provided with sheave (4), workstation main part (1) side that is close to sheave (4) is provided with driving motor (5), workstation main part (1) side that keeps away from locating rack (2) is provided with heating furnace (6), heating furnace (6) side is provided with heat pipe (7), heating furnace (6) side that is close to heat pipe (7) is provided with thermal-insulated pipe sleeve (8), heating furnace (6) side is provided with electrothermal ring (9), heating furnace (6) side that is kept away from workstation main part (1) is provided with material platform (10), material platform (10) side that is close to heating furnace (6) is provided with second locating rack (11), second locating rack (11) side that heating furnace (6) is kept away from coil (12).
2. The straightening mechanism for the aluminum nail production wires special for the capacitors is characterized in that the positioning frame (2) is connected with the workbench main body (1) in a threaded mode, two groups of positioning wheels (3) are reserved on the inner annular surface of the positioning frame (2), and the positioning wheels (3) are rotatably connected with the positioning frame (2).
3. The straightening mechanism for the aluminum nails special for the capacitors is characterized in that the grooved wheels (4) are rotatably connected with the workbench main body (1), the grooved wheels (4) are provided with rotating rollers in the middle, the rotating rollers are connected with the driving motor (5) in a wired mode, and the grooved wheels (4) are provided with arrays on the workbench main body (1) in a common mode and are identical in size.
4. The straightening mechanism for the aluminum nail production wires special for the capacitors is characterized in that the electric heating coil (9) is embedded in the inner annular surface of the heating furnace (6), one end of the heat conducting tube (7) penetrates through the heating furnace (6) and the electric heating coil (9), and the heat conducting tube (7) penetrates through the inner annular surface of the electric heating coil (9).
5. The straightening mechanism for the aluminum nail production wires special for the capacitors is characterized in that the heat insulation pipe sleeve (8) is fixedly connected with the heating furnace (6), the heat conduction pipe (7) is connected with the heat insulation pipe sleeve (8) in a plug-in mode, and a limiting device is reserved at an opening of the heat insulation pipe sleeve (8).
6. The straightening mechanism for the aluminum nail production wires special for the capacitors according to claim 1, wherein the coil base (12) is rotatably connected with the material table (10), and a positioning column is reserved in the middle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323444231.5U CN222288626U (en) | 2023-12-18 | 2023-12-18 | Wire straightening mechanism for capacitor special-purpose aluminum nail production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323444231.5U CN222288626U (en) | 2023-12-18 | 2023-12-18 | Wire straightening mechanism for capacitor special-purpose aluminum nail production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222288626U true CN222288626U (en) | 2025-01-03 |
Family
ID=93968010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323444231.5U Active CN222288626U (en) | 2023-12-18 | 2023-12-18 | Wire straightening mechanism for capacitor special-purpose aluminum nail production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222288626U (en) |
-
2023
- 2023-12-18 CN CN202323444231.5U patent/CN222288626U/en active Active
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