CN222283039U - Stator core winding equipment - Google Patents
Stator core winding equipment Download PDFInfo
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- CN222283039U CN222283039U CN202421091444.6U CN202421091444U CN222283039U CN 222283039 U CN222283039 U CN 222283039U CN 202421091444 U CN202421091444 U CN 202421091444U CN 222283039 U CN222283039 U CN 222283039U
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- servo motor
- stator core
- fixedly connected
- core winding
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- 238000004804 winding Methods 0.000 title claims abstract description 44
- 238000003860 storage Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 12
- 229910052802 copper Inorganic materials 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- 230000009471 action Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model relates to the technical field of stator core processing and discloses stator core winding equipment which comprises a base, wherein the upper end of the base is fixedly connected with a supporting seat, the middle part of the inside of the supporting seat is provided with a first servo motor, the output end of the first servo motor is fixedly connected with a rotating disc, the middle part of the inside of the rotating disc is provided with a second servo motor, and the outer part of the output end of the second servo motor is sleeved with a driving bevel gear. According to the utility model, when the device is used, the first threaded rod is driven to rotate by the second servo motor, so that the fixed roller can move and fix stator iron cores with different inner diameters, the position stability of the stator iron cores in the winding process is ensured, the winding consistency is facilitated, the problem of uneven quality or break points is avoided, and meanwhile, the device can be suitable for the stator iron cores with different inner diameters, the flexibility and the diversity are improved, and the production efficiency is improved.
Description
Technical Field
The utility model relates to the technical field of stator core processing, in particular to stator core winding equipment.
Background
Stator windings refer to coils or windings mounted on the stator of an electric motor or generator, typically consisting of insulated copper wire. These windings, through interaction with the rotating magnetic field, produce electromagnetic induction of the motor or generator, which is one of the key components of motor operation. The design and arrangement of the stator windings directly affects the performance, efficiency and power output of the motor.
In the prior art, most stator core winding equipment cannot be adjusted according to the winding diameter of the core, so that the application range of the equipment is limited, the equipment cannot process cores with different diameters, the flexibility and diversity of the equipment are reduced, and the application under different production demands is limited.
Accordingly, a stator core winding apparatus is provided by one skilled in the art to solve the problems set forth in the background art described above.
Disclosure of utility model
The utility model aims to solve the defects in the prior art, and provides stator core winding equipment, which drives a first threaded rod to rotate through a second servo motor when the equipment is used, so that a fixed roller can move and fix stator cores with different inner diameters, the position of the stator cores in the winding process is ensured to be stable, winding uniformity is facilitated, the problem of uneven quality or break points is avoided, and meanwhile, the equipment can be suitable for the stator cores with different inner diameters, the flexibility and the diversity are improved, and the production efficiency is improved.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the stator core winding equipment comprises a base, wherein the upper end of the base is fixedly connected with a supporting seat, the middle part of the inside of the supporting seat is provided with a first servo motor, the output end of the first servo motor is fixedly connected with a rotating disc, the middle part of the inside of the rotating disc is provided with a second servo motor, the outside of the output end of the second servo motor is sleeved with a driving bevel gear, the outside of the driving bevel gear is uniformly and alternately meshed with a driven bevel gear, the inside of the driven bevel gear is sleeved with a first threaded rod, one side of the outside of the first threaded rod is sleeved with a first sleeve, and one side end face of the first sleeve is fixedly connected with a fixed roller;
The middle part of one side of the upper end of the supporting seat is fixedly connected with a connecting seat, the middle part of one side of the inner part of the connecting seat is provided with a third servo motor, the outer part of the output end of the third servo motor is sleeved with a driving sprocket, the outer part of the driving sprocket is sleeved with a chain, the two inner sides of the chain are respectively provided with a driven sprocket, the inner parts of the two driven sprockets are respectively sleeved with a second threaded rod, the two outer sides of the two second threaded rods are respectively sleeved with a second sleeve, and a plurality of second sleeves are respectively rotationally connected with a pressure roller;
Through above-mentioned technical scheme, this equipment is when using, drives first threaded rod through the second servo motor that sets up and rotates for the fixed roller can remove and fix the stator core of different internal diameters, has ensured stator core in wire winding in-process position stability, helps wire winding uniformity, avoids quality inhomogeneous or breakpoint problem, simultaneously, because of the stator core of different internal diameters can be applicable to equipment, has promoted flexibility and variety, has improved production efficiency.
Further, a rotating groove is formed in the outer side of one side end face of the supporting seat, a rotating block is fixedly connected to the outer side of one side end face of the rotating disc, and the rotating block is rotationally connected with the rotating groove;
Through above-mentioned technical scheme, the rotation connection between rotating block and the rotary groove can strengthen the stability of rolling disc, makes it more steady reliable in the operation in-process, reduces unnecessary swing and rocks.
Further, sliding grooves are uniformly formed in the outer side of the middle of the rotating disc at intervals, sliding blocks are fixedly connected to one side end face of each of the plurality of first sleeves, and the sliding blocks are slidably connected with the sliding grooves;
Through the technical scheme, the movement of the first sleeve in the rotating disc can be accurately controlled through the sliding connection of the sliding block and the sliding groove.
Further, the two side end surfaces of the plurality of first threaded rods are rotationally connected with the rotating disc;
Through above-mentioned technical scheme, the both sides terminal surface of threaded rod all rotates with the rolling disc to be connected, can prevent that the threaded rod from producing too big swing in the rotation in-process, ensures the stationarity of motion.
Further, the two second threaded rods are both in rotary connection with the connecting seat;
Through above-mentioned technical scheme, the connecting seat is as bearing structure, rotates with the second threaded rod and is connected, can strengthen the stability of system, ensures that excessive rocking or swing can not appear in the motion in-process.
Further, a connecting rod is fixedly connected to the middle part of the lower end of one side end face of the connecting seat, and a traction block is arranged on one side of the inside of the connecting rod;
By means of the above-described solution, the traction blocks can be used to precisely position and guide the movements of the copper wires, ensuring that they move according to a predetermined path and direction.
Further, a control panel is arranged at one corner of one side end surface of the supporting seat, a storage battery is arranged in the middle of the inside of the base, and the storage battery is electrically connected with the control panel, the first servo motor, the second servo motor and the third servo motor;
Through above-mentioned technical scheme, through electric connection, through a plurality of servo motors of control panel unified control promptly, can ensure the coordinated operation between each motor, improve the accuracy and the uniformity of equipment action.
Further, the two sides of the end surfaces of the two sides of the base are fixedly connected with mounting blocks;
Through the technical scheme, the mounting holes can be used for fixing bolts or other fasteners, so that the equipment is more convenient and quick to mount.
The utility model has the following beneficial effects:
1. Compared with the existing stator core winding equipment, the stator core winding equipment provided by the utility model has the advantages that when the stator core winding equipment is used, the first threaded rod is driven to rotate through the arranged second servo motor, so that the fixed roller can move and fix stator cores with different inner diameters, the position stability of the stator cores in the winding process is ensured, the winding consistency is facilitated, the problem of uneven quality or break points is avoided, and meanwhile, the equipment can be suitable for stator cores with different inner diameters, the flexibility and the diversity are improved, and the production efficiency is improved.
2. Compared with the existing stator core winding equipment, the stator core winding equipment provided by the utility model has the advantages that the second threaded rod is driven to rotate through the third servo motor, so that the pressure rollers at two sides can move, different tensioning forces are provided for copper wires with different diameters, and when the first servo motor drives the stator core at the upper end of the rotating disc to perform winding, the loosening and vibration of the copper wires are effectively reduced, the quality and stability of the winding are improved, and the defective product rate is reduced through proper tensioning of the copper wires.
Drawings
Fig. 1 is an isometric view of a stator core winding apparatus according to the present utility model;
fig. 2 is a side sectional view of a stator core winding apparatus according to the present utility model;
Fig. 3 is a schematic diagram of the internal structure of a rotating disc of a stator core winding apparatus according to the present utility model;
Fig. 4 is a top-down sectional view of a stator core winding apparatus according to the present utility model;
Fig. 5 is a schematic diagram of the internal structure of a connection seat of a stator core winding device according to the present utility model.
Legend description:
1. A base; 2, a supporting seat, 3, a first servo motor, 4, a rotating disc, 5, a second servo motor, 6, a driving bevel gear, 7, a driven bevel gear, 8, a first threaded rod, 9, a first sleeve, 10, a fixed roller, 11, a rotating block, 12, a rotating groove, 13, a storage battery, 14, a mounting block, 15, a control panel, 16, a connecting rod, 17, a traction block, 18, a sliding groove, 19, a sliding block, 20, a connecting seat, 21, a third servo motor, 22, a driving sprocket, 23, a chain, 24, a driven sprocket, 25, a second threaded rod, 26, a second sleeve, 27 and a pressure roller.
Detailed Description
The following description of the embodiments of the present utility model will be made more complete and clear by reference to the figures of the embodiments of the present utility model, it being apparent that the embodiments described are only some, but not all, of the embodiments of the present utility model. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present disclosure.
Referring to fig. 1-5, the stator core winding device comprises a base 1, wherein the upper end of the base 1 is fixedly connected with a supporting seat 2, the middle part of the inside of the supporting seat 2 is provided with a first servo motor 3, the output end of the first servo motor 3 is fixedly connected with a rotating disc 4, the middle part of the inside of the rotating disc 4 is provided with a second servo motor 5, the outside of the output end of the second servo motor 5 is sleeved with a driving bevel gear 6, the outside of the driving bevel gear 6 is uniformly and alternately meshed with driven bevel gears 7, the inside of the driven bevel gears 7 is sleeved with a first threaded rod 8, one side of the outside of the first threaded rod 8 is sleeved with a first sleeve 9, and one side end face of the first sleeve 9 is fixedly connected with a fixed roller 10;
The upper end one side middle part fixedly connected with connecting seat 20 of supporting seat 2, the inside one side middle part of connecting seat 20 is provided with third servo motor 21, the outside cover of the output of third servo motor 21 is equipped with driving sprocket 22, driving sprocket 22's outside cover is equipped with chain 23, chain 23's inside both sides all are provided with driven sprocket 24, two driven sprocket 24's inside all overlaps and are equipped with second threaded rod 25, two second threaded rod 25's outside both sides all overlap and are equipped with second sleeve 26, all rotate between a plurality of second sleeve 26 and be connected with pressure roller 27, this equipment is when using, drive first threaded rod 8 through the second servo motor 5 that sets up and rotate, make fixed roller 10 can remove and fix the stator core of different internal diameters, ensured stator core in-process position stability, help the wire winding uniformity, avoid the inhomogeneous or breakpoint problem of quality, simultaneously, because of equipment can be applicable to the stator core of different internal diameters, flexibility and diversity have been promoted, production efficiency has been improved.
The outside of one side end face of the supporting seat 2 is provided with a rotary groove 12, the outside of one side end face of the rotary disk 4 is fixedly connected with a rotary block 11, the rotary block 11 is rotationally connected with the rotary groove 12, the rotary connection between the rotary block 11 and the rotary groove 12 can enhance the stability of the rotary disk 4, the rotary disk is more stable and reliable in the running process, unnecessary swing and shake are reduced, the outside of the middle part inside the rotary disk 4 is uniformly spaced and provided with a sliding groove 18, one side end face of the plurality of first sleeves 9 is fixedly connected with a sliding block 19, the plurality of sliding blocks 19 are in sliding connection with the sliding groove 18, the movement of the first sleeves 9 in the rotary disk 4 can be precisely controlled through the sliding connection of the sliding blocks 19 and the sliding groove 18, the two side end faces of the plurality of first threaded rods 8 are rotationally connected with the rotary disk 4, the two side end faces of the threaded rods are rotationally connected with the rotary disk 4, can prevent the threaded rod from generating excessive swing in the rotation process, ensure the stability of the movement, the two second threaded rods 25 are both rotationally connected with the connecting seat 20, the connecting seat 20 is used as a supporting structure and is rotationally connected with the second threaded rods 25, the stability of the system can be enhanced, the condition that excessive swing or swing cannot occur in the movement process is ensured, the middle part of the lower end of one side end surface of the connecting seat 20 is fixedly connected with the connecting rod 16, one side of the inside of the connecting rod 16 is provided with the traction block 17, the traction block 17 can be used for accurately positioning and guiding the movement of copper wires, the movement of the copper wires is ensured according to a preset path and direction, one corner of one side end surface of the supporting seat 2 is provided with the control panel 15, the middle part of the inside of the base 1 is provided with the storage battery 13, the storage battery 13 and the control panel 15, the first servo motor 3, the second servo motor 5 and the third servo motor 21 are electrically connected, that is, the control panel 15 uniformly controls the plurality of servo motors, so that the coordinated operation among the motors can be ensured, the accuracy and consistency of the equipment action can be improved, the mounting blocks 14 are fixedly connected to the two sides of the two side end faces of the base 1, and the mounting holes can be used for fixing bolts or other fasteners, so that the equipment can be mounted more conveniently and rapidly.
When the device is used, a worker firstly sleeves the stator iron core of a copper wire to be wound outside a plurality of fixed rollers 10, then, the second servo motor 5 is controlled by the control panel 15 to drive the first threaded rod 8 to rotate, so that the fixed rollers 10 move outwards, the stator iron core is fixed, after the fixation is finished, one end of the copper wire passes through the space between the pressure rollers 27 and the inside of the traction block 17 and is fixed on the stator iron core, then, the first servo motor 3 drives the rotating disc 4 and the stator iron core at the upper end to rotate, and according to the diameter of the copper wire, the third servo motor 21 is controlled to drive the second threaded rod 25 to rotate, so that the pressure rollers 27 at two sides can move to provide different tensioning forces for the copper wires with different diameters, the looseness and vibration of the copper wire are effectively reduced, the quality and stability of the winding are improved, and the defective product rate is reduced.
It should be noted that the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited to the foregoing embodiment, but modifications of the technical solutions described in the foregoing embodiments or equivalent substitution of some technical features thereof may be made by those skilled in the art, and any modifications, equivalent substitution, improvements, etc. are included in the scope of the present utility model within the spirit and principle of the present utility model.
Claims (8)
1. The stator core winding equipment comprises a base (1) and is characterized in that the upper end of the base (1) is fixedly connected with a supporting seat (2), a first servo motor (3) is arranged in the middle of the inside of the supporting seat (2), the output end of the first servo motor (3) is fixedly connected with a rotating disc (4), a second servo motor (5) is arranged in the middle of the inside of the rotating disc (4), a driving bevel gear (6) is sleeved outside the output end of the second servo motor (5), driven bevel gears (7) are uniformly meshed and connected with the outer sides of the driving bevel gears (6) at intervals, first threaded rods (8) are sleeved inside the driven bevel gears (7), first sleeves (9) are sleeved on one sides of the outer sides of the first threaded rods (8), and a fixing roller (10) is fixedly connected to one side end face of each first sleeve (9).
The automatic feeding device is characterized in that a connecting seat (20) is fixedly connected to the middle of one side of the upper end of the supporting seat (2), a third servo motor (21) is arranged in the middle of one side of the inner part of the connecting seat (20), a driving sprocket (22) is sleeved outside the output end of the third servo motor (21), a chain (23) is sleeved outside the driving sprocket (22), driven sprockets (24) are arranged on two sides of the inner part of the chain (23), second threaded rods (25) are sleeved inside the driven sprockets (24), second sleeves (26) are sleeved on two sides of the outer part of the second threaded rods (25), and pressure rollers (27) are connected between the second sleeves (26) in a rotating mode.
2. The stator core winding apparatus as claimed in claim 1, wherein a rotating groove (12) is formed on the outer side of one side end surface of the supporting seat (2), a rotating block (11) is fixedly connected to the outer side of one side end surface of the rotating disc (4), and the rotating block (11) is rotatably connected with the rotating groove (12).
3. The stator core winding equipment according to claim 1, wherein sliding grooves (18) are uniformly formed in the middle of the rotating disc (4) at intervals on the outer side, sliding blocks (19) are fixedly connected to one side end face of each of the plurality of first sleeves (9), and the sliding blocks (19) are slidably connected with the sliding grooves (18).
4. A stator core winding apparatus according to claim 1, wherein both side end surfaces of the plurality of first threaded rods (8) are rotatably connected to the rotating disc (4).
5. A stator core winding apparatus according to claim 1, characterized in that both of the second threaded rods (25) are rotatably connected to the connection base (20).
6. The stator core winding apparatus as claimed in claim 1, wherein a connecting rod (16) is fixedly connected to a middle portion of a lower end of one side end surface of the connecting seat (20), and a traction block (17) is disposed at one side of an inside of the connecting rod (16).
7. The stator core winding equipment according to claim 1, wherein a control panel (15) is arranged at one corner of one side end surface of the supporting seat (2), a storage battery (13) is arranged in the middle of the inside of the base (1), and the storage battery (13) is electrically connected with the control panel (15), the first servo motor (3), the second servo motor (5) and the third servo motor (21).
8. The stator core winding apparatus as claimed in claim 1, wherein the mounting blocks (14) are fixedly connected to both sides of both side end surfaces of the base (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421091444.6U CN222283039U (en) | 2024-05-20 | 2024-05-20 | Stator core winding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421091444.6U CN222283039U (en) | 2024-05-20 | 2024-05-20 | Stator core winding equipment |
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| Publication Number | Publication Date |
|---|---|
| CN222283039U true CN222283039U (en) | 2024-12-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421091444.6U Active CN222283039U (en) | 2024-05-20 | 2024-05-20 | Stator core winding equipment |
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| Country | Link |
|---|---|
| CN (1) | CN222283039U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120474279A (en) * | 2025-05-26 | 2025-08-12 | 佛山市同能机电有限公司 | A winding mechanism for winding a stator core |
-
2024
- 2024-05-20 CN CN202421091444.6U patent/CN222283039U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120474279A (en) * | 2025-05-26 | 2025-08-12 | 佛山市同能机电有限公司 | A winding mechanism for winding a stator core |
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