CN222270749U

CN222270749U - Grouting machine for ancient building restoration

Info

Publication number: CN222270749U
Application number: CN202420546196.3U
Authority: CN
Inventors: 石丽; 朱言言
Original assignee: Individual
Current assignee: Individual
Priority date: 2024-03-20
Filing date: 2024-03-20
Publication date: 2024-12-31
Anticipated expiration: 2034-03-20

Abstract

The utility model discloses a grouting machine for repairing ancient buildings, comprising a storage bin, a pillar and a stirring mechanism; the storage bin: a rotating shaft is rotatably connected between left and right inner walls at the front and rear ends thereof, the left and right ends of the rotating shaft are extended to the outside of the left and right ends of the storage bin, the outer surface of the rotating shaft is fixedly sleeved with spiral sheets, and a liquid outlet pipe is provided at the bottom end of the left side surface of the storage bin; the pillars: they are all fixedly connected to the right end of the upper surface of the storage bin, the top ends of the pillars evenly distributed are fixedly connected to the lower surface of a mixing drum, a slurry outlet pipe is provided between the slurry outlet on the lower surface of the mixing drum and the slurry inlet on the left end of the upper surface of the storage bin, and a liquid inlet pipe is provided at the left end of the upper surface of the mixing drum. The grouting machine for repairing ancient buildings can provide a more efficient and uniform stirring effect, prevent the repair material from solidifying under long-term work, and at the same time has a higher conveying capacity, is easier to flow during the conveying process, and reduces the possibility of blockage and obstruction.

Description

Grouting machine for repairing ancient architecture

Technical Field

The utility model relates to the technical field of ancient building repair, in particular to a grouting machine for ancient building repair.

Background

The grouting machine for repairing ancient building is a special equipment for repairing ancient building. Grouting refers to a method of repairing an ancient building structure by injecting a specific material. Such grouting machines are generally composed of a grouting pump and corresponding piping system for transporting grouting material to a site to be repaired, the conventional grouting machine for repairing ancient architecture is equipped with a manual stirring device, which is manually rotated or moved up and down by an operator to achieve stirring of the repairing material, while some grouting machines are equipped with screw conveyors, which are rotated to push the repairing material by a single screw blade to transport the repairing material from a storage bin of the grouting machine to the site to be repaired, there are problems in that the conventional grouting machine for repairing ancient architecture easily causes non-uniform stirring of the repairing material due to instability of manual operation and difficulty in maintaining uniform strength and speed, and simultaneously the transportation area of the repairing material may be limited by using the single screw conveyor, so that the risk of blocking occurs when the particles of the repairing material are large or the viscosity is high.

Disclosure of utility model

The utility model aims to overcome the existing defects, provides the grouting machine for repairing the ancient architecture, can provide more efficient and uniform stirring effect, prevents the repairing material from being solidified under long-time work, has higher conveying capacity, is easier to flow in the conveying process, reduces the possibility of blockage and blockage, and can effectively solve the problems in the background technology.

In order to achieve the aim, the utility model provides the technical scheme that the grouting machine for repairing the ancient architecture comprises a storage bin, a support column and a stirring mechanism;

The left and right inner walls of the front and rear ends of the storage bin are respectively and rotatably connected with a rotating shaft, the left and right ends of the rotating shaft extend to the outside of the left and right ends of the storage bin, spiral sheets are fixedly sleeved on the outer surfaces of the rotating shaft, and a liquid outlet pipe is arranged at the bottom end of the left side surface of the storage bin;

The support columns are fixedly connected to the right end of the upper surface of the storage bin, the top ends of the uniformly distributed support columns are fixedly connected with the lower surface of a stirring cylinder, a slurry outlet pipe is arranged between a slurry outlet on the lower surface of the stirring cylinder and a slurry inlet on the left end of the upper surface of the storage bin, and a liquid inlet pipe is arranged on the left end of the upper surface of the stirring cylinder;

The stirring mechanism is arranged in the stirring cylinder, the top end of the stirring mechanism extends to the outside of the upper surface of the stirring cylinder, a more efficient and uniform stirring effect is provided, the repairing material is prevented from being solidified under long-time working, and the stirring mechanism has higher conveying capacity, flows more easily in the conveying process, and the possibility of blockage and blockage is reduced.

Further, the intelligent storage bin also comprises a singlechip, wherein the singlechip is arranged at the front end of the upper surface of the storage bin, and the input end of the singlechip is electrically connected with an external power supply, so that the operation of each electric appliance is conveniently controlled.

Further, still include the water tank, water tank fixed connection is in the upper surface left end of storing the storehouse, and the surface left end of water tank is equipped with the inlet tube, is equipped with the water pipe between the inside of water tank and the inside of churn, and the middle part of water pipe is established ties and is had the water pump, and the water pump passes through the bolt mounting in the upper surface of water tank, and the output of singlechip is connected to the input electricity of water pump, conveniently mixes water source and restoration material, controls restoration material's concentration.

Further, the stirring mechanism comprises stirring sheets and fixing columns, wherein the fixing columns are respectively fixedly connected to the left end and the right end of the bottom wall of the stirring barrel, the stirring sheets are uniformly distributed and fixedly connected to the upper ends of the fixing columns, and auxiliary stirring is performed.

Further, rabbling mechanism still includes motor one, pivot, fixed plate and puddler, the pivot rotates to be connected in the roof of churn, and the surface of pivot is equipped with evenly distributed's stirring vane, stirring vane and stirring vane cooperation installation, the upper end fixedly connected with fixed plate of pivot, both ends are fixedly connected with puddler about the fixed plate lower surface respectively, motor one passes through bolt mounting in the upper surface of churn, the output shaft bottom of motor one and the top fixed connection of pivot, and the output of singlechip is connected to the input electricity of motor one, is convenient for drive rabbling mechanism, can prevent simultaneously that the production vortex from leading to the liquid level to rise the backward flow when rotatory.

Further, the device also comprises a shell, wherein the shell is fixedly connected to the left side face of the storage bin, belt pulleys are respectively arranged at the left ends of two rotating shafts in the shell, and the two belt pulleys are connected through belt transmission, so that smooth transmission is realized.

Further, the double-screw storage bin further comprises a second motor, the second motor is mounted at the front end of the right side of the storage bin through a bolt, the left end of an output shaft of the second motor is fixedly connected with the right end of a rotating shaft of the front end, and the input end of the second motor is electrically connected with the output end of the single-chip microcomputer, so that the double-screw plate can be conveniently driven to rotate.

Compared with the prior art, the grouting machine for repairing the ancient architecture has the beneficial effects that:

1. The repair material is conveyed to the inside of the stirring barrel through the flange connection liquid inlet pipe, the external water source is conveyed to the inside of the water tank through the water inlet pipe, the water source and the repair material are conveniently mixed, then the external grouting pump is connected with the liquid outlet pipe at the bottom end of the left side face of the storage bin, the valve on the slurry outlet pipe is closed, the repair material is continuously conveyed to the inside of the stirring barrel through the outside, then the motor I is regulated and controlled through the singlechip, the output shaft of the motor I drives the rotating shaft to rotate, the rotating shaft drives uniformly distributed stirring blades to rotate, the stirring blades are matched with stirring sheets fixed on the outer surface of a fixed column of the bottom wall of the stirring barrel, vortex is generated during rotation can be prevented, the liquid level rising reflux is caused, the rotating shaft drives the fixed plate to rotate during rotation, the fixed plate drives the stirring rod on the lower surface to rotate together, the efficient and uniform stirring effect can be provided, and solidification of the ancient building repair material under long-time work is prevented.

2. The valve on the pulp outlet pipe is opened, the repairing material falls into the storage bin through the pulp outlet pipe along with gravity, then the motor II is regulated and controlled through the singlechip, the output shaft of the motor II drives the rotating shaft of the front end to rotate, the rotating shaft of the front end is driven by the belt to rotate at the rotating shaft of the rear end, and then the rotating shaft of the rear end is driven to rotate, thereby driving the two spiral slices to rotate simultaneously, the repairing material is gradually pushed forward along the path of the inner cavity of the storage bin under the pushing of the two spiral slices until the repairing material is pushed to the liquid outlet pipe and is conveyed to an external grouting pump, and then is injected into the damaged part of the ancient building through the external grouting pump, so that the repairing material fills cracks or gaps, the structure is strengthened, the risk of further damage is reduced, and simultaneously, compared with the single spiral slices, the double spiral slices have higher conveying capacity and flow more easily in the conveying process, and the blocking and blocking possibility of the repairing material of the ancient building is reduced.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of the front side cross-section of the present utility model;

FIG. 3 is an enlarged schematic view of the structure of the present utility model A;

FIG. 4 is a schematic view of the top section of the storage bin of the present utility model.

In the figure, a strut 1, a stirring mechanism 2, a motor one, a rotating shaft 22, a fixed plate 23, a stirring sheet 24, a fixed column 25, a stirring rod 26, a stirring cylinder 3, a liquid inlet pipe 4, a water pipe 5, a water pump 6, a water tank 7, a water inlet pipe 8, a storage bin 9, a shell 10, a liquid outlet pipe 11, a singlechip 12, a slurry outlet pipe 13, a motor two 14, a rotating shaft 15, a spiral sheet 16 and a belt pulley 17 are arranged.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to FIGS. 1-4, the embodiment provides a technical scheme that the grouting machine for repairing ancient architecture comprises a storage bin 9, a support column 1 and a stirring mechanism 2;

Storage bin 9: the left and right inner walls of the front and rear ends are respectively and rotatably connected with a rotating shaft 15, the left and right ends of the rotating shaft 15 are respectively and fixedly sleeved with a spiral sheet 16 outside the left and right ends of the storage bin 9, the device also comprises a shell 10, the shell 10 is fixedly connected to the left side surface of the storage bin 9, the left ends of the two rotating shafts 15 positioned in the shell 10 are respectively provided with a belt pulley 17, the two belt pulleys 17 are connected through a belt transmission, the device also comprises a motor II 14, the motor II 14 is arranged at the front end of the right side surface of the storage bin 9 through bolts, the left end of an output shaft of the motor II 14 is fixedly connected with the right end of the rotating shaft 15 at the front end, the input end of the motor II 14 is electrically connected with the output end of the singlechip 12, the bottom end of the left side surface of the storage bin 9 is provided with a liquid outlet pipe 11, a valve on the liquid outlet pipe 13 is opened, then the repairing material falls into the storage bin 9 through the pulp outlet pipe 13 along with gravity, then the motor II 14 is regulated and controlled to operate through the single chip microcomputer 12, the output shaft of the motor II 14 drives the rotating shaft 15 at the front end to rotate, the rotating shaft 15 at the front end is driven to the rotating shaft 15 at the rear end through a belt, and then the rotating shaft 15 at the rear end is driven to rotate, so that the two spiral sheets 16 are driven to rotate simultaneously, the repairing material is gradually pushed forward along the path of the inner cavity of the storage bin 9 under the pushing of the two spiral sheets 16 until the repairing material is pushed to the liquid outlet pipe 11 to be conveyed to an external grouting pump, then the repairing material is injected into the damaged part of the ancient building through the external grouting pump, the repairing material fills cracks or gaps, thereby strengthening the structure and reducing the risk of further damage, the water tank 7 is fixedly connected to the left end of the upper surface of the storage bin 9, the left end of the outer surface of the water tank 7 is provided with a water inlet pipe 8, a water pipe 5 is arranged between the inside of the water tank 7 and the inside of the stirring cylinder 3, the middle part of the water pipe 5 is connected in series with a water pump 6, the water pump 6 is arranged on the upper surface of the water tank 7 through bolts, the input end of the water pump 6 is electrically connected with the output end of the singlechip 12, meanwhile, an external water source is conveyed to the inside of the water tank 7 through the water inlet pipe 8, the water source is conveniently mixed with the repairing material, the concentration of the repairing material is controlled, if the concentration of the repairing material in the inside is higher, the water pump 6 regulates and controls the operation of the water pump 6, and the water source in the water tank 7 is conveyed into the stirring cylinder 3 through the water pipe 5 to be mixed with the repairing material through the stirring mechanism;

The support columns 1 are fixedly connected to the right end of the upper surface of the storage bin 9, the top ends of the uniformly distributed support columns 1 are fixedly connected with the lower surface of one stirring cylinder 3, a slurry outlet pipe 13 is arranged between a slurry outlet on the lower surface of the stirring cylinder 3 and a slurry inlet on the left end of the upper surface of the storage bin 9, a liquid inlet pipe 4 is arranged on the left end of the upper surface of the stirring cylinder 3, a repairing material is connected with the liquid inlet pipe 4 through a flange, and the repairing material is conveyed into the stirring cylinder 3;

Stirring mechanism 2: the stirring mechanism 2 comprises stirring sheets 24 and fixing columns 25, wherein the fixing columns 25 are respectively and fixedly connected to the left end and the right end of the bottom wall of the stirring barrel 3, the upper ends of the fixing columns 25 are fixedly connected with uniformly distributed stirring sheets 24, the stirring mechanism 2 further comprises a motor I21, a rotating shaft 22, a fixing plate 23 and a stirring rod 26, the rotating shaft 22 is rotatably connected to the top wall of the stirring barrel 3, uniformly distributed stirring blades are arranged on the outer surface of the rotating shaft 22 and are matched with the stirring sheets 24, the upper end of the rotating shaft 22 is fixedly connected with the fixing plate 23, the left end and the right end of the lower surface of the fixing plate 23 are respectively and fixedly connected with the stirring rod 26, the motor I21 is arranged on the upper surface of the stirring barrel 3 through bolts, the bottom end of an output shaft of the motor I21 is fixedly connected with the top end of the rotating shaft 22, the input end of the motor I21 is electrically connected with the output end of the single chip microcomputer 12, then the external grouting pump is connected with the liquid outlet pipe 11 at the bottom end of the left side surface of the storage bin 9, the valve on the slurry outlet pipe 13 is closed, simultaneously, the repairing material is continuously conveyed to the inside of the stirring barrel 3 through the outside, then the motor I21 is regulated and controlled by the single chip microcomputer 12 to operate, the output shaft of the motor I21 drives the rotating shaft 22 to rotate, the rotating shaft 22 drives uniformly distributed stirring blades to rotate, the stirring blades are matched with the stirring sheets 24 fixed on the outer surface of the fixed column 25 at the bottom wall of the stirring barrel 3, thereby preventing vortex from being generated during rotation to cause rising and backflow of the liquid level, meanwhile, the rotating shaft 22 drives the fixed plate 23 to rotate, the stirring rod 26 on the lower surface is driven to rotate together, and a more efficient and uniform stirring effect can be provided, preventing the repairing material from solidifying under long-time working.

The working principle of the grouting machine for repairing the ancient architecture provided by the utility model is as follows: the repairing material is connected with the liquid inlet pipe 4 through a flange, the repairing material is conveyed into the stirring cylinder 3, meanwhile, an external water source is conveyed into the water tank 7 through the water inlet pipe 8, the water source and the repairing material are conveniently mixed, the concentration of the repairing material is controlled, then an external grouting pump is connected with the liquid outlet pipe 11 at the bottom end of the left side surface of the storage bin 9, a valve on the slurry outlet pipe 13 is closed, the repairing material is continuously conveyed into the stirring cylinder 3 through the outside, then the first motor 21 is regulated and controlled to operate through the singlechip 12, the output shaft of the first motor 21 drives the rotating shaft 22 to rotate, the rotating shaft 22 drives uniformly distributed stirring blades to rotate, and the stirring blades are matched with the stirring sheets 24 fixed on the outer surface of the fixed column 25 of the bottom wall of the stirring cylinder 3, so that the liquid level rising reflux caused by vortex generated during rotation can be prevented, simultaneously, the rotating shaft 22 drives the fixed plate 23 to rotate when rotating, the fixed plate 23 drives the stirring rod 26 on the lower surface to rotate together, so that a more efficient and uniform stirring effect can be provided, the repairing material is prevented from being solidified under long-time working, a valve on the slurry outlet pipe 13 is opened, then the repairing material falls into the storage bin 9 through the slurry outlet pipe 13 along with gravity, then the motor II 14 is regulated and controlled by the singlechip 12 to rotate, the output shaft of the motor II 14 drives the rotating shaft 15 at the front end to rotate, the rotating shaft 15 at the front end is driven to the rotating shaft 15 at the rear end through a belt, the rotating shaft 15 at the rear end is further driven to rotate, the two spiral sheets 16 are driven to rotate simultaneously, the repairing material is gradually pushed forwards along the path of the inner cavity of the storage bin 9 until the repairing material is pushed to the liquid outlet pipe 11 to be conveyed to an external slurry injection pump, then pour into the damage position of ancient building through outside slip casting pump, repair material can be full of crack or space to reinforce the structure, reduce the risk of further damage, close the valve of going out thick liquid pipe 13 when accomplishing when needing to promote to the next position, promote the handle and remove, regulate and control water pump 6 operation through singlechip 12 if inside repair material concentration is higher, water pump 6 carries the inside water source of water tank 7 to churn 3 through water pipe 5 in making it mix through rabbling mechanism and repair material.

It should be noted that, in the above embodiment, the specific model of the single-chip microcomputer 12 is S7-200, the IRG40-160 is selected for the water pump 6, the D180M-0160030B-E is recommended for the motor one 21 and the motor two 14, and the common method in the prior art is adopted for the single-chip microcomputer 12 to control the operation of the water pump 6, the motor one 21 and the motor two 14.

The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims

1. The grouting machine for repairing the ancient architecture is characterized by comprising a storage bin (9), a support column (1) and a stirring mechanism (2);

The storage bin (9) is characterized in that rotary shafts (15) are respectively connected between the left and right inner walls of the front end and the rear end of the storage bin in a rotary mode, the left end and the right end of each rotary shaft (15) extend to the outer parts of the left end and the right end of the storage bin (9), spiral sheets (16) are fixedly sleeved on the outer surfaces of the rotary shafts (15), and a liquid outlet pipe (11) is arranged at the bottom end of the left side face of the storage bin (9);

The support columns (1) are fixedly connected to the right end of the upper surface of the storage bin (9), the top ends of the uniformly distributed support columns (1) are fixedly connected with the lower surface of a stirring cylinder (3), a slurry outlet pipe (13) is arranged between a slurry outlet on the lower surface of the stirring cylinder (3) and a slurry inlet on the left end of the upper surface of the storage bin (9), and a liquid inlet pipe (4) is arranged on the left end of the upper surface of the stirring cylinder (3);

And a stirring mechanism (2) which is arranged inside the stirring cylinder (3), wherein the top end of the stirring mechanism (2) extends to the outside of the upper surface of the stirring cylinder (3).

2. The grouting machine for repairing ancient architecture according to claim 1, further comprising a single-chip microcomputer (12), wherein the single-chip microcomputer (12) is arranged at the front end of the upper surface of Chu Cuncang (9), and the input end of the single-chip microcomputer (12) is electrically connected with an external power supply.

3. The grouting machine for repairing ancient architecture according to claim 2, further comprising a water tank (7), wherein the water tank (7) is fixedly connected to the left end of the upper surface of the storage bin (9), a water inlet pipe (8) is arranged at the left end of the outer surface of the water tank (7), a water pipe (5) is arranged between the inside of the water tank (7) and the inside of the stirring cylinder (3), a water pump (6) is connected in series with the middle part of the water pipe (5), the water pump (6) is mounted on the upper surface of the water tank (7) through bolts, and the input end of the water pump (6) is electrically connected with the output end of the single chip microcomputer (12).

4. The grouting machine for repairing ancient architecture according to claim 2, wherein the stirring mechanism (2) comprises stirring sheets (24) and fixing columns (25), the fixing columns (25) are respectively and fixedly connected to the left end and the right end of the bottom wall of the stirring cylinder (3), and the stirring sheets (24) which are uniformly distributed are fixedly connected to the upper ends of the fixing columns (25).

5. The grouting machine for repairing ancient architecture according to claim 4, wherein the stirring mechanism (2) further comprises a first motor (21), a rotating shaft (22), a fixing plate (23) and a stirring rod (26), the rotating shaft (22) is rotatably connected to the top wall of the stirring cylinder (3), stirring blades which are uniformly distributed are arranged on the outer surface of the rotating shaft (22) and are matched with the stirring blades (24), the fixing plate (23) is fixedly connected to the upper end of the rotating shaft (22), stirring rods (26) are fixedly connected to the left end and the right end of the lower surface of the fixing plate (23) respectively, the first motor (21) is mounted on the upper surface of the stirring cylinder (3) through bolts, the bottom end of an output shaft of the first motor (21) is fixedly connected with the top end of the rotating shaft (22), and the input end of the first motor (21) is electrically connected with the output end of the single chip microcomputer (12).

6. The grouting machine for repairing ancient architecture according to claim 1, further comprising a housing (10), wherein the housing (10) is fixedly connected to the left side surface of the storage bin (9), belt pulleys (17) are respectively arranged at the left ends of two rotating shafts (15) positioned in the housing (10), and the two belt pulleys (17) are connected through belt transmission.

7. The grouting machine for repairing ancient architecture according to claim 2, further comprising a second motor (14), wherein the second motor (14) is mounted at the front end of the right side of the storage bin (9) through a bolt, the left end of an output shaft of the second motor (14) is fixedly connected with the right end of a rotating shaft (15) at the front end, and the input end of the second motor (14) is electrically connected with the output end of the single chip microcomputer (12).