CN222266917U - An online distributed system - Google Patents
An online distributed system Download PDFInfo
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- CN222266917U CN222266917U CN202420898164.XU CN202420898164U CN222266917U CN 222266917 U CN222266917 U CN 222266917U CN 202420898164 U CN202420898164 U CN 202420898164U CN 222266917 U CN222266917 U CN 222266917U
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Abstract
The utility model relates to an online dispersing system which comprises a first circulating mechanism, wherein the feeding end of the first circulating mechanism is connected with the discharging end of a second circulating mechanism, the feeding end of the second circulating mechanism is connected with the discharging end of the first circulating mechanism, an impeller and a stator-rotor unit are arranged in the first circulating mechanism, and the impeller drives materials to circularly flow between the first circulating mechanism and the second circulating mechanism, so that the materials flow through the stator-rotor unit. Through setting up first circulation mechanism and second circulation mechanism for the material must pass through stator and rotor unit's shearing dispersion, thereby realize even slurrying, improved product quality, reduced production time, improved product efficiency.
Description
Technical Field
The utility model relates to the technical field of dispersing machines, in particular to an online dispersing system.
Background
Dispersion devices are commonly used to perform solid-liquid mixing.
The dispersing device in the prior art generally comprises a dispersing container, a zigzag dispersing disc and corresponding moving parts, wherein the moving parts drive the dispersing disc to rotate, so that materials in the dispersing container are mixed and dispersed. However, the limited dispersing area of the serrated dispersing disc can cause uneven distribution of solid components in the solid-liquid mixture, thereby affecting the quality of subsequent products, and meanwhile, the dispersing effect is poor, and longer production time is required to be consumed, so that the production efficiency is low.
Disclosure of utility model
The inventor aims at the defects in the prior art, and provides an online dispersing system, and the first circulating mechanism and the second circulating mechanism are arranged, so that materials are necessarily sheared and dispersed through the stator and rotor units, uniform pulping is realized, the quality of products is improved, the production time is shortened, and the product efficiency is improved.
The technical scheme adopted by the utility model is as follows:
An online dispersing system comprises a first circulating mechanism, wherein the feeding end of the first circulating mechanism is connected with the discharging end of a second circulating mechanism, and the feeding end of the second circulating mechanism is connected with the discharging end of the first circulating mechanism;
The impeller drives materials to circularly flow between the first circulating mechanism and the second circulating mechanism, so that the materials flow through the stator and rotor units.
As a further improvement of the above technical scheme:
The first circulation mechanism is structurally characterized by comprising a first cavity with a hollow interior, wherein a first driving motor is arranged outside the first cavity, the output end of the first driving motor is connected with a first rotating shaft, the end head of the first rotating shaft extends into the first cavity, and a stator-rotor unit and an impeller which are arranged at intervals are matched and installed between the inner side wall surface of the first cavity and the outer side wall surface of the first rotating shaft;
The stator-rotor unit comprises a plurality of stators and rotors which are sequentially stacked and arranged at intervals, and the rotors and the impellers are fixed with the first rotating shaft;
The first driving motor drives the first rotating shaft to rotate, so that the rotor and the impeller are driven to rotate.
A first opening is formed in the center of the top wall surface of the first cavity, and corresponds to the feeding end of the first circulating mechanism.
A second opening is formed below the side wall surface of the first cavity, and the second opening corresponds to the discharge end of the first circulating mechanism.
The second circulation mechanism is structurally characterized by comprising a second hollow cavity, wherein a third driving motor is arranged outside the second cavity, the output end of the third driving motor is connected with a third rotating shaft, and the end head of the third rotating shaft extends into the second cavity and is connected with a stirring paddle;
The third driving motor drives the stirring paddle to rotate through the third rotating shaft, so that materials in the second cavity are stirred and dispersed.
And a feeding hole is formed in the top wall surface of the second cavity and corresponds to the feeding end of the second circulating mechanism.
And a central hole is formed in the central position of the bottom wall surface of the second cavity, and the central hole corresponds to the discharge end of the second circulating mechanism.
The feeding end of the first circulating mechanism is directly and correspondingly connected with the discharging end of the second circulating mechanism, or the feeding end of the first circulating mechanism is connected with the discharging end of the second circulating mechanism through a first connecting pipe group.
The feeding end of the second circulating mechanism is connected with the discharging end of the first circulating mechanism through a second connecting pipe group.
And the second connecting pipe group is provided with a cooling device in a matching way.
The beneficial effects of the utility model are as follows:
The utility model has compact and reasonable structure and convenient operation, and can circularly shear the materials by arranging the first circulating mechanism and the second circulating mechanism, thereby carrying out high-efficiency fine dispersion on the suspension semi-finished product materials after solid-liquid mixing, and effectively improving the product quality and the production efficiency.
The utility model also has the following advantages:
(1) According to the utility model, an online dispersion mode is adopted, materials in a dispersion system necessarily pass through the stator and rotor units, and the materials are sheared through gaps between the stator and the rotor, so that the dispersion effect of the system on the materials is greatly improved.
(2) According to the utility model, the impeller is arranged, so that the power of circulating flow of the materials in the first cavity and the second cavity can be provided, and the materials can form circulation between the first circulation mechanism and the second circulation mechanism.
(3) According to the utility model, by arranging the cooling device, the material can be subjected to temperature control while high-efficiency dispersion is carried out, and the pulping quality is further improved.
(4) In the utility model, the first cavity and the second cavity are connected in various ways, and in addition, the first cavity can be vertically placed and also can be horizontally placed, so that the distribution system is flexible and various in arrangement form and high in use flexibility.
Drawings
Fig. 1 is a schematic structural diagram of the present utility model.
Fig. 2 is a schematic structural diagram of the second embodiment of the present utility model.
Fig. 3 is a schematic structural diagram of the present utility model.
Fig. 4 is a schematic structural view of a first circulation mechanism in the present utility model.
Fig. 5 is a schematic structural view of a second circulation mechanism in the present utility model.
Wherein, 1, a first circulation mechanism, 2, a second circulation mechanism, 3, a cooling device, 4, a first connecting pipe group, 5, a second connecting pipe group;
101. 102, a stator, 103, a rotor, 104, a first opening, 105, a second opening, 106, an impeller, 107, a first rotating shaft, 108 and a first driving motor;
201. the second cavity, 202, a dispersion disc, 203, a stirring paddle, 204, a central hole, 205, a second rotating shaft, 206, a third rotating shaft, 207, a second driving motor, 208 and a third driving motor.
Detailed Description
The following describes specific embodiments of the present utility model with reference to the drawings.
The structure and the function of the utility model are as follows:
As shown in fig. 1-5, the online dispersing system comprises a first circulating mechanism 1, wherein a feeding end of the first circulating mechanism 1 is connected with a discharging end of a second circulating mechanism 2, the feeding end of the second circulating mechanism 2 is connected with the discharging end of the first circulating mechanism 1, an impeller 106 and a stator-rotor unit are arranged in the first circulating mechanism 1, and the impeller 106 drives materials to circulate between the first circulating mechanism 1 and the second circulating mechanism 2, so that the materials flow through the stator-rotor unit. The dispersion system of the utility model comprises a first circulation mechanism 1 and a second circulation mechanism 2, wherein,
As shown in fig. 4, the first circulation mechanism 1 has a structure comprising a first hollow cavity 101, a first driving motor 108 is arranged outside the first cavity 101, an output end of the first driving motor 108 is connected with a first rotating shaft 107, an end of the first rotating shaft 107 extends into the first cavity 101, a stator-rotor unit and an impeller 106 are arranged between an inner side wall surface of the first cavity 101 and an outer side wall surface of the first rotating shaft 107 in a matched manner, the stator-rotor unit comprises a plurality of stators 102 and rotors 103 which are sequentially stacked at intervals, the rotors 103 and the impellers 106 are fixed with the first rotating shaft 107, and the first driving motor 108 drives the first rotating shaft 107 to rotate so as to drive the rotors 103 and the impellers 106 to rotate;
A first opening 104 is formed in the center of the top wall surface of the first cavity 101, and the first opening 104 corresponds to the feeding end of the first circulating mechanism 1;
a second opening 105 is formed below the side wall surface of the first cavity 101, and the second opening 105 corresponds to the discharge end of the first circulating mechanism 1;
In the utility model, when the first rotating shaft 107 drives the rotor 103 and the impeller 106 to rotate, the rotor 103 is matched with the stator 102 to shear and disperse materials, the impeller 106 provides power for the materials to circularly flow in the first circulating mechanism 1 and the second circulating mechanism 2, and the opening position of the second opening 105 corresponds to the installation position of the impeller 106, so that the impeller 106 can throw the materials out of the first cavity 101;
The stator 102 takes the form of a stator disc and the rotor 103 takes the form of a rotor disc, in one embodiment of the utility model the stator and rotor unit takes the form of a four stator two rotor arrangement.
As shown in fig. 5, the second circulation mechanism 2 has a structure that the second circulation mechanism comprises a second hollow cavity 201, a third driving motor 208 is arranged outside the second cavity 201, an output end of the third driving motor 208 is connected with a third rotating shaft 206, and an end of the third rotating shaft 206 extends into the second cavity 201 and is connected with a stirring paddle 203;
The stirring paddle 203 is used for stirring and turbulent flow of the material in the second cavity 201, so as to enhance the fluidity of the material in the second cavity, and further improve the dispersion performance of the second circulation mechanism 2;
The third driving motor 208 drives the stirring paddle 203 to rotate through the third rotating shaft 206, so that the materials in the second cavity 201 are stirred and dispersed;
In addition, in order to improve the dispersion performance of the second circulation mechanism 2, a second driving motor 207 is further arranged outside the second cavity 201, an output end of the second driving motor 207 is connected with a second rotating shaft 205, an end of the second rotating shaft 205 extends into the second cavity 201, meanwhile, a dispersion disc 202 is mounted in a matched manner, and a plurality of dispersion discs 202 can be mounted on the second rotating shaft 205 at intervals along the axial direction thereof;
the second driving motor 207 drives the dispersion disc 202 to rotate through the second rotating shaft 205, so that the flowability of the material in the second cavity 201 is further improved.
A feeding hole is formed in the top wall surface of the second cavity 201, and the feeding hole corresponds to the feeding end of the second circulating mechanism 2;
a central hole 204 is formed in the central position of the bottom wall surface of the second cavity 201, and the central hole 204 corresponds to the discharge end of the second circulation mechanism 2.
The second circulation mechanism 2 is used for stirring and dispersing materials, stirring and mixing solid components and hydraulic components in the materials, and performing preliminary dispersion.
In an embodiment of the present utility model, as shown in fig. 1, a feeding end of the first circulation mechanism 1 is directly and correspondingly connected with a discharging end of the second circulation mechanism 2, that is, the first cavity 101 is directly fixed at the bottom of the second cavity 102, so that the first opening 104 is communicated with the central hole 204, and further, materials in the second cavity 201 can directly enter the first cavity 101;
Or in another embodiment of the present utility model, as shown in fig. 2-3, the feeding end of the first circulation mechanism 1 is connected with the discharging end of the second circulation mechanism 2 through the first connecting pipe set 4, and the first opening 104 is communicated with the central hole 204 through the first connecting pipe set 4, so that the material in the second cavity 201 enters the first cavity 101 through the first connecting pipe set 4;
In addition, when the first connection pipe group 4 is employed to communicate the first chamber 101 with the second chamber 201, the first circulation mechanism 1 may be arranged in the vertical direction as shown in fig. 2, or may be arranged in the horizontal direction as shown in fig. 3.
The feeding end of the second circulation mechanism 2 is connected with the discharging end of the first circulation mechanism 1 through the second connecting pipe group 5, and the feeding hole and the second opening 105 of the second cavity 201 are connected through the second connecting pipe group 5, so that materials in the first cavity 101 can flow into the second cavity 201 through the second connecting pipe group 5.
The second connecting tube group 5 is provided with a cooling device 3 in a matched manner. The cooling device 3 is used for cooling the materials in the second cooling pipe set 5, so that the temperature control of the materials in the system is facilitated.
The working process of the utility model is as follows:
The solid component raw material and the liquid component raw material for preparing materials are fed through different feed inlets on the second cavity 201, and meanwhile, the first driving motor 108, the second driving motor 207 and the third driving motor 208 are all started;
The second driving motor 207 drives the dispersion plate 202 to rotate through the second rotating shaft 205, and the third driving motor 208 drives the stirring paddle 203 to rotate through the third rotating shaft 206, so that materials in the second cavity 201 are stirred and dispersed;
The materials in the second cavity 201 sequentially pass through the feeding end of the second circulation mechanism 2 and the feeding end of the first circulation mechanism 1 to enter the first cavity 101;
The first driving motor 108 drives the rotor 103 and the impeller 106 to rotate, and materials in the first cavity 101 are dispersed and sheared layer by layer through the stator and rotor units in the first cavity, and flow back into the second cavity 201 again through the second opening 105 and the second connecting pipe group 5 under the action of the impeller 106, so that circulating pulping is performed.
The above description is intended to illustrate the utility model and not to limit it, the scope of which is defined by the claims, and any modifications can be made within the scope of the utility model.
Claims (10)
1. The online dispersion system is characterized by comprising a first circulation mechanism (1), wherein the feeding end of the first circulation mechanism (1) is connected with the discharging end of a second circulation mechanism (2), and the feeding end of the second circulation mechanism (2) is connected with the discharging end of the first circulation mechanism (1);
An impeller (106) and a stator and rotor unit are arranged in the first circulating mechanism (1), and the impeller (106) drives materials to circularly flow between the first circulating mechanism (1) and the second circulating mechanism (2), so that the materials flow through the stator and rotor unit.
2. The online dispersion system of claim 1, wherein the first circulation mechanism (1) is characterized by comprising a first hollow cavity (101), a first driving motor (108) is arranged outside the first cavity (101), an output end of the first driving motor (108) is connected with a first rotating shaft (107), an end of the first rotating shaft (107) extends into the first cavity (101), and a stator and rotor unit and an impeller (106) which are arranged at intervals are matched and installed between an inner side wall surface of the first cavity (101) and an outer side wall surface of the first rotating shaft (107);
The stator-rotor unit comprises a plurality of stators (102) and rotors (103) which are sequentially stacked and arranged at intervals, and the rotors (103) and impellers (106) are fixed with a first rotating shaft (107);
The first driving motor (108) drives the first rotating shaft (107) to rotate, so that the rotor (103) and the impeller (106) are driven to rotate.
3. The online dispersion system of claim 2, wherein a first opening (104) is formed in the center of the top wall surface of the first cavity (101), and the first opening (104) corresponds to the feeding end of the first circulation mechanism (1).
4. An on-line dispersion system as claimed in claim 2, characterized in that a second opening (105) is provided below the side wall surface of the first cavity (101), the second opening (105) corresponding to the discharge end of the first circulation mechanism (1).
5. An online dispersion system according to claim 1, wherein the second circulation mechanism (2) is structured to include an internal hollow second cavity (201), a third driving motor (208) is disposed outside the second cavity (201), an output end of the third driving motor (208) is connected with a third rotating shaft (206), and an end of the third rotating shaft (206) extends into the second cavity (201) and is connected with a stirring paddle (203);
The third driving motor (208) drives the stirring paddle (203) to rotate through the third rotating shaft (206), so that materials in the second cavity (201) are stirred and dispersed.
6. The on-line dispersion system as set forth in claim 5, wherein a feed hole is formed in a top wall surface of the second cavity (201), and the feed hole corresponds to a feed end of the second circulation mechanism (2).
7. The on-line dispersion system as set forth in claim 5, wherein a center hole (204) is formed in the center of the bottom wall surface of the second cavity (201), and the center hole (204) corresponds to the discharge end of the second circulation mechanism (2).
8. An online dispersion system according to claim 1, characterized in that the feeding end of the first circulation mechanism (1) is directly and correspondingly connected with the discharging end of the second circulation mechanism (2), or the feeding end of the first circulation mechanism (1) is connected with the discharging end of the second circulation mechanism (2) through a first connecting pipe group (4).
9. An on-line dispersion system as claimed in claim 1, characterized in that the feed end of the second circulation mechanism (2) is connected to the discharge end of the first circulation mechanism (1) via a second connection tube set (5).
10. An in-line dispersion system as claimed in claim 9, characterized in that the second connecting tube set (5) is fitted with cooling means (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420898164.XU CN222266917U (en) | 2024-04-26 | 2024-04-26 | An online distributed system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420898164.XU CN222266917U (en) | 2024-04-26 | 2024-04-26 | An online distributed system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222266917U true CN222266917U (en) | 2024-12-31 |
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ID=93992199
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420898164.XU Active CN222266917U (en) | 2024-04-26 | 2024-04-26 | An online distributed system |
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| Country | Link |
|---|---|
| CN (1) | CN222266917U (en) |
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2024
- 2024-04-26 CN CN202420898164.XU patent/CN222266917U/en active Active
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