CN222243826U - Chip removal and filtration system of machine tool - Google Patents
Chip removal and filtration system of machine tool Download PDFInfo
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- CN222243826U CN222243826U CN202421073829.XU CN202421073829U CN222243826U CN 222243826 U CN222243826 U CN 222243826U CN 202421073829 U CN202421073829 U CN 202421073829U CN 222243826 U CN222243826 U CN 222243826U
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- water tank
- machine tool
- communication channel
- chip removal
- filter screen
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- 238000001914 filtration Methods 0.000 title claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 105
- 239000007788 liquid Substances 0.000 claims abstract description 16
- 238000004891 communication Methods 0.000 claims description 44
- 238000007885 magnetic separation Methods 0.000 claims description 12
- 238000005192 partition Methods 0.000 claims description 8
- 238000010276 construction Methods 0.000 claims 1
- 239000002173 cutting fluid Substances 0.000 abstract description 33
- 238000000034 method Methods 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 9
- 239000002245 particle Substances 0.000 description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 6
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000000356 contaminant Substances 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Auxiliary Devices For Machine Tools (AREA)
Abstract
本实用新型属于机床设备技术领域，涉及一种机床排屑过滤系统，包括磁刮板输送机、螺旋输送机、一级水箱、二级水箱和连通通道，所述连通通道设置在一级水箱和二级水箱之间，所述螺旋输送机安装在所述连通通道的上方；所述螺旋输送机的出液口与所述磁刮板输送机连通；所述磁刮板输送机靠近所述一级水箱安装，且所述磁刮板输送机的壳体上设有出水口，所述出水口与所述一级水箱连通，所述一级水箱与所述连通通道之间设有一级过滤网，所述连通通道与所述二级水箱之间设有二级过滤网。本实用新型的机床排屑过滤系统通过合理的布局和高效的流程设计，实现了切削液的循环利用，既节约了水资源，又降低了环境污染。
The utility model belongs to the technical field of machine tool equipment, and relates to a machine tool chip removal and filtering system, including a magnetic scraper conveyor, a screw conveyor, a primary water tank, a secondary water tank and a connecting channel, wherein the connecting channel is arranged between the primary water tank and the secondary water tank, and the screw conveyor is installed above the connecting channel; the liquid outlet of the screw conveyor is connected to the magnetic scraper conveyor; the magnetic scraper conveyor is installed close to the primary water tank, and a water outlet is provided on the shell of the magnetic scraper conveyor, and the water outlet is connected to the primary water tank, a primary filter is provided between the primary water tank and the connecting channel, and a secondary filter is provided between the connecting channel and the secondary water tank. The machine tool chip removal and filtering system of the utility model realizes the recycling of cutting fluid through reasonable layout and efficient process design, which not only saves water resources but also reduces environmental pollution.
Description
Technical Field
The utility model relates to a chip removal and filtration system of a machine tool, and belongs to the technical field of machine tool equipment.
Background
In the cutting process of the machine tool, in order to reduce tool wear and improve the surface quality of a workpiece, cooling and lubrication are required by using cutting fluid. However, cutting fluids and chips can form fluid-borne chips after mixing, which, if not cleaned in time, can seriously affect the operating efficiency of the machine tool and the quality of the workpiece.
The magnetic scraper chip remover is a common device for removing chips with liquid and conveying cutting liquid, scrapes the chips from the bottom of the chip remover through a scraper, adsorbs iron chips by utilizing a magnetic material, and realizes the discharge of the chips and the separation of the cutting liquid.
However, the magnetic scraper conveyor mainly relies on the magnetic material inside to adsorb ferrous chips, and for ferrous chips with larger particles, it can effectively adsorb and separate. Since during cutting, in addition to the ferrous chips, a large amount of non-ferrous chips and minute ferrous particles are generated, these particles may not be completely absorbed by the magnetic scraper conveyor due to undersize or weak magnetism.
Therefore, although the magnetic blade conveyor can effectively remove a part of the iron chips, a large amount of chips and contaminant components remain in the separated cutting fluid. Such cutting fluids often fail to achieve recycling because they still contain significant amounts of impurities and contaminants that require further processing to be reused.
In addition, the magnetic scraper chip remover also needs manual operation in the use process, and scraps generated in the cutting process of the machine tool are required to be transported to the magnetic scraper chip remover at regular intervals so as to be cleaned and separated.
Disclosure of utility model
The present utility model aims to provide a new technical solution to improve or solve the technical problems existing in the prior art as described above.
The chip removal and filtration system of the machine tool comprises a magnetic scraper conveyor, a screw conveyor, a first-stage water tank, a second-stage water tank and a communication channel, wherein the communication channel is arranged between the first-stage water tank and the second-stage water tank, the screw conveyor is arranged above the communication channel, a liquid outlet of the screw conveyor is communicated with the magnetic scraper conveyor, the magnetic scraper conveyor is arranged close to the first-stage water tank, a water outlet is arranged on a shell of the magnetic scraper conveyor, the water outlet is communicated with the first-stage water tank, a first-stage filter screen is arranged between the first-stage water tank and the communication channel, and a second-stage filter screen is arranged between the communication channel and the second-stage water tank.
Compared with the prior art, the chip removal and filtration system for the machine tool has the advantages that the magnetic scraper conveyor, the screw conveyor, the first-stage water tank, the second-stage water tank and the communication channel are integrated, cutting fluid generated by the machine tool is firstly collected and conveyed to the magnetic scraper conveyor through the screw conveyor, primary cleaning treatment is carried out on the magnetic scraper conveyor, iron impurities in chips are effectively removed through magnetic force, the cutting fluid after cleaning treatment sequentially passes through the first-stage filter screen and the second-stage filter screen, further filtration is achieved, purity of the cutting fluid is ensured, finally, the cutting fluid subjected to the two-stage filtration is circulated to a cooling system of the machine tool, cyclic utilization of the cutting fluid is achieved, water resources are saved, and environmental pollution is reduced. In addition, the system installs the screw conveyer in the top of intercommunication passageway has saved working space greatly, has improved the work efficiency of entire system simultaneously.
On the basis of the technical scheme, the utility model can be improved as follows.
Further, the primary water tank and the secondary water tank are respectively arranged at two sides of the communication channel, the primary water tank, the secondary water tank and the communication channel form a U-shaped layout, and a space for accommodating a machine tool is formed between the primary water tank and the secondary water tank.
The beneficial effect of adopting above-mentioned further scheme is, through designing primary water tank, second grade water tank and intercommunication passageway with U type overall arrangement mode, this system not only make full use of the space, has realized the inseparable combination of lathe and chip removal system moreover. The design enables the cutting fluid to be automatically and efficiently recycled without manual carrying and transferring, so that the risk of leakage of the cutting fluid is remarkably reduced. In addition, the layout also saves labor cost, improves the safety of the processing process, and effectively improves the overall working efficiency.
Further, the primary water tank and the communication channel are of an integrated structure.
The beneficial effect of adopting above-mentioned further scheme is, through merging one-level water tank and intercommunication passageway into an entity, interface and connecting piece in the system have significantly reduced, make overall structure compacter, have reduced potential leakage risk.
Further, the secondary water tank is connected with the communication channel through a flange.
The beneficial effect of adopting above-mentioned further scheme is, through flange joint, can conveniently dismantle and reinstallate between intercommunication passageway and the second grade water tank, and the convenience personnel clear up and maintain.
Further, a filter screen frame is arranged in the primary water tank, a drainage notch is formed in one side, close to the screw conveyor, of the filter screen frame, a water outlet is formed in the shell of the magnetic scraper conveyor and communicated with the drainage notch, and the secondary filter screen is arranged on the filter screen frame.
The beneficial effect of adopting above-mentioned further scheme is, the setting of filter screen frame can effectively intercept tiny particle and suspended solid in the cutting fluid, promotes the cleanliness of cutting fluid.
Further, an overflow partition plate is arranged in the communication channel, the lower part of the overflow partition plate is a communication channel, and the screw conveyor is arranged above the overflow partition plate.
The technical scheme has the beneficial effect that unfiltered cutting fluid caused by overhigh liquid level in the screw conveyor is prevented from overflowing into the communication channel at the bottom.
Further, the screw conveyor comprises a motor, a screw shell and a screw core, wherein the screw core is installed in the screw shell, the upper part of the screw shell is opened, and the motor is in driving connection with the screw core.
The magnetic scraper conveyor has the beneficial effects that the spiral core rotates under the drive of the motor, so that the cutting fluid can be efficiently conveyed into the magnetic scraper conveyor from the spiral shell.
Further, the device also comprises a lifting pump and a magnetic separation device, wherein the lifting pump is connected with the magnetic separation device through a conveying pipe, the lifting pump is communicated with the secondary water tank, and the magnetic separation device is communicated with the communication channel.
The beneficial effect of adopting above-mentioned further scheme is, the elevator pump is responsible for carrying the cutting fluid in the second grade water tank to in the magnetism separator through the conveyer pipe to carry out further filtration, be used for reducing manual maintenance, extension cutting fluid live time, powdered residue is discharged into and is connect the sediment case in this time filtration, and the cutting fluid that has handled will pass through the intercommunication passageway, finally reminds into the second grade water tank again and collects.
Further, the water supply pump is communicated with the secondary water tank.
The beneficial effect of adopting above-mentioned further scheme is, the cutting fluid in the liquid feed pump is used for providing the lathe circulation usefulness with the second grade water tank.
Further, the mesh number of the primary filter screen is smaller than that of the secondary filter screen.
The adoption of the further scheme has the beneficial effects that the system realizes graded filtration by adopting the filter screens with different mesh numbers, the first-stage filter screen firstly filters out larger particles and impurities, and the second-stage filter screen further filters out smaller particles.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are only embodiments of the present utility model, and other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a top view of the present utility model;
FIG. 3 is a schematic diagram of an integrated structure of a communication channel and a primary water tank according to the present utility model;
FIG. 4 is a schematic diagram of a magnetic scraper conveyor with a water outlet;
FIG. 5 is a schematic diagram of the positional relationship between the screw conveyor and the magnetic scraper conveyor according to the present utility model;
FIG. 6 is a schematic view of a filter screen frame according to the present utility model;
In the figure, 1, a magnetic scraper conveyor, 101, a water outlet, 2, a screw conveyor, 201, a screw shell, 202, a screw core, 203, a motor, 3, a primary water tank, 4, a secondary water tank, 5, a communication channel, 501, an overflow baffle, 6, a primary filter screen, 7, a secondary filter screen, 8, a filter screen frame, 801, a drainage notch, 9, a lifting pump, 10, a magnetic separation device, 11 and a liquid supply pump.
Detailed Description
The principles and features of the present utility model are described below in connection with examples, which are set forth only to illustrate the present utility model and not to limit the scope of the utility model.
As shown in figures 1-6, the chip removal and filtration system of the machine tool comprises a magnetic scraper conveyor 1, a screw conveyor 2, a first-stage water tank 3, a second-stage water tank 4 and a communication channel 5, wherein the communication channel 5 is arranged between the first-stage water tank 3 and the second-stage water tank 4 and is used for realizing fluid circulation between the first-stage water tank 3 and the second-stage water tank 4, the screw conveyor 2 is arranged above the communication channel 5, a liquid outlet of the screw conveyor 2 is communicated with the magnetic scraper conveyor 1, the magnetic scraper conveyor 1 is arranged close to the first-stage water tank 3, a water outlet 101 is arranged on a shell of the magnetic scraper conveyor 1 and is communicated with the first-stage water tank 3, a first-stage filter screen 6 is arranged between the first-stage water tank 3 and the communication channel 5, and a second-stage filter screen 7 is arranged between the communication channel 5 and the second-stage water tank 4. The mesh number of the primary filter screen 6 is smaller than that of the secondary filter screen 7.
The primary water tank 3 and the secondary water tank 4 are respectively arranged on two sides of the communication channel 5, the primary water tank 3, the secondary water tank 4 and the communication channel 5 form a U-shaped layout, and a space for accommodating a machine tool is formed between the primary water tank 3 and the secondary water tank 4.
The primary water tank 3 and the communication channel 5 are of an integral structure.
The secondary water tank 4 is connected with the communication channel 5 through a flange. The communication channel 5 and the secondary water tank 4 are connected through a flange, so that the water tank can be conveniently detached and reinstalled, and personnel can conveniently clean and maintain the water tank. Besides the secondary water tank 4 and the communication channel 5, key components such as the spiral chip removing machine, the magnetic scraper chip removing machine, the magnetic separating device 10 and the like are designed to be independently detachable. The chip removal filter system of the whole machine tool has high modularization, can be flexibly configured and replaced according to actual needs, and further improves the flexibility and expandability of the system.
Be equipped with filter screen frame 8 in the one-level water tank 3, filter screen frame 8 is close to one side of screw conveyer 2 has seted up drainage notch 801, drainage notch 801 with be equipped with delivery port 101 intercommunication on the casing of magnetic scraper conveyor 1, second grade filter screen 7 sets up on the filter screen frame 8. The drainage notch 801 formed on one side of the filter screen frame 8, which is close to the screw conveyor 2, is communicated with the water outlet 101 of the magnetic scraper conveyor 1, so that the cutting fluid which is primarily cleaned by the magnetic scraper conveyor 1 can directly enter the filter screen frame 8 for secondary filtration and then flow into the communication channel 5 for mixing.
An overflow partition 501 is arranged in the communication channel 5, the communication channel 5 is arranged below the overflow partition 501, and the screw conveyor 2 is arranged above the overflow partition 501.
The screw conveyor 2 comprises a motor 203, a screw shell 201 and a screw core 202, wherein the screw core 202 is arranged in the screw shell 201, the upper part of the screw shell 201 is open, and the motor 203 is in driving connection with the screw core 202. Cutting fluid generated by a machine tool can be directly poured into the spiral shell 201 and conveyed into the magnetic scraper conveyor 1 for primary filtering through the rotation action of the spiral core 202.
The chip removal filtering system of the machine tool further comprises a lifting pump 9 and a magnetic separation device 10, wherein the lifting pump 9 and the magnetic separation device 10 are connected through a conveying pipe, the lifting pump 9 is communicated with the secondary water tank 4, and the magnetic separation device 10 is communicated with the communication channel 5. In the operation process, the lifting pump 9 is responsible for conveying the cutting fluid in the secondary water tank 4 to the magnetic separation device 10 through the conveying pipe so as to carry out further filtration, so that manual maintenance is reduced, the service time of the cutting fluid is prolonged, the powdery residues in the filtration are discharged into the slag receiving box, the processed cutting fluid passes through the communication channel 5 and finally reminds into the secondary water tank 4 for collection.
The chip removal filtering system of the machine tool further comprises a liquid supply pump 11, wherein the liquid supply pump 11 is communicated with the secondary water tank 4, and the liquid supply pump 11 is used for supplying cutting liquid in the secondary water tank 4 to the machine tool for recycling.
The working method of the chip removal and filtration system of the machine tool is as follows:
(1) Firstly, cutting fluid generated by a machine tool is collected and conveyed to the maximum extent through a screw conveyor 2;
(2) Subsequently, the cutting fluid is guided to the magnetic blade conveyor 1 for the first cleaning treatment, and the iron impurities in the chips are effectively removed by using magnetic force.
(3) The cutting fluid after the cleaning treatment then flows into the primary water tank 3, and is subjected to preliminary filtration through the primary filter screen 6, so that larger solid particles are further removed.
(4) Then, the cutting fluid after preliminary filtration enters a secondary water tank 4, and further filtration is realized under the action of a secondary filter screen 7;
(5) The lifting pump 9 conveys the cutting fluid in the secondary water tank 4 to the magnetic separation device 10 through the conveying pipe, so that finer filtration is realized, and the purity of the cutting fluid is ensured.
(6) Finally, the filtered cutting fluid is circulated back to the cooling system of the machine tool.
The chip removal and filtration system of the machine tool realizes the cyclic utilization of the cutting fluid through reasonable layout and efficient flow design, thereby saving water resources and reducing environmental pollution.
The foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the utility model are intended to be included within the scope of the utility model.
Claims (10)
1. A chip removal and filtration system of a machine tool is characterized by comprising a magnetic scraper conveyor (1), a spiral conveyor (2), a first-stage water tank (3), a second-stage water tank (4) and a communication channel (5), wherein the communication channel (5) is arranged between the first-stage water tank (3) and the second-stage water tank (4), the spiral conveyor (2) is arranged above the communication channel (5), a liquid outlet of the spiral conveyor (2) is communicated with the magnetic scraper conveyor (1), the magnetic scraper conveyor (1) is arranged close to the first-stage water tank (3), a water outlet (101) is formed in a shell of the magnetic scraper conveyor (1), the water outlet (101) is communicated with the first-stage water tank (3), a first-stage filter screen (6) is arranged between the first-stage water tank (3) and the communication channel (5), and a second-stage filter screen (7) is arranged between the communication channel (5) and the second-stage water tank (4).
2. The chip removal and filtration system of a machine tool according to claim 1, wherein the primary water tank (3) and the secondary water tank (4) are respectively arranged at two sides of the communication channel (5), the primary water tank (3), the secondary water tank (4) and the communication channel (5) form a U-shaped layout, and a space for accommodating the machine tool is formed between the primary water tank (3) and the secondary water tank (4).
3. The chip removal and filtration system of a machine tool according to claim 2, characterized in that the primary water tank (3) is of integral construction with the communication channel (5).
4. A machine tool chip removal filter system according to claim 3, characterized in that the secondary water tank (4) is flanged to the communication channel (5).
5. The machine tool chip removal and filtration system according to claim 1, wherein a filter screen frame (8) is arranged in the primary water tank (3), a drainage notch (801) is formed in one side, close to the screw conveyor (2), of the filter screen frame (8), the drainage notch (801) is communicated with a water outlet (101) in a shell of the magnetic scraper conveyor (1), and the secondary filter screen (7) is arranged on the filter screen frame (8).
6. The chip removal and filtration system of a machine tool according to any one of claims 1-5, characterized in that an overflow partition (501) is provided in the communication channel (5), and the screw conveyor (2) is arranged above the overflow partition (501).
7. The machine tool chip removal filter system of claim 6, wherein the screw conveyor (2) includes a motor (203), a screw housing (201) and a screw core (202), the screw core (202) is mounted within the screw housing (201), the screw housing (201) is open above, and the motor (203) is in driving connection with the screw core (202).
8. The chip removal and filtration system of a machine tool according to claim 1, further comprising a lift pump (9) and a magnetic separation device (10), wherein the lift pump (9) and the magnetic separation device (10) are connected through a conveying pipe, the lift pump (9) is communicated with the secondary water tank (4), and the magnetic separation device (10) is communicated with the communication channel (5).
9. The machine tool chip removal filter system of claim 1, further comprising a liquid feed pump (11), the liquid feed pump (11) being in communication with the secondary water tank (4).
10. Machine tool chip removal filter system according to claim 1, characterized in that the mesh number of the primary filter screen (6) is smaller than the mesh number of the secondary filter screen (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421073829.XU CN222243826U (en) | 2024-05-16 | 2024-05-16 | Chip removal and filtration system of machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421073829.XU CN222243826U (en) | 2024-05-16 | 2024-05-16 | Chip removal and filtration system of machine tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222243826U true CN222243826U (en) | 2024-12-27 |
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ID=93998906
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421073829.XU Active CN222243826U (en) | 2024-05-16 | 2024-05-16 | Chip removal and filtration system of machine tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222243826U (en) |
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2024
- 2024-05-16 CN CN202421073829.XU patent/CN222243826U/en active Active
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