CN222242784U - Grain shaper - Google Patents
Grain shaper Download PDFInfo
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- CN222242784U CN222242784U CN202420162810.6U CN202420162810U CN222242784U CN 222242784 U CN222242784 U CN 222242784U CN 202420162810 U CN202420162810 U CN 202420162810U CN 222242784 U CN222242784 U CN 222242784U
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- 238000003801 milling Methods 0.000 claims abstract description 53
- 238000012545 processing Methods 0.000 claims abstract description 22
- 238000012544 monitoring process Methods 0.000 claims abstract description 18
- 238000005096 rolling process Methods 0.000 claims abstract description 16
- 239000002360 explosive Substances 0.000 claims abstract description 15
- 238000001931 thermography Methods 0.000 claims abstract description 7
- 230000008859 change Effects 0.000 claims abstract description 4
- 239000000428 dust Substances 0.000 claims description 37
- 239000003638 chemical reducing agent Substances 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 abstract description 6
- 230000007306 turnover Effects 0.000 abstract description 2
- 238000004880 explosion Methods 0.000 description 9
- 238000009434 installation Methods 0.000 description 6
- 230000009467 reduction Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000010259 detection of temperature stimulus Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000004449 solid propellant Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a grain truing machine, which comprises a bottom frame, wherein a grain rolling fixture is fixedly arranged at the top of the bottom frame, supporting beams are fixedly arranged at two sides of the bottom frame, a flat car is arranged at the top end of the supporting beams, a frame beam is fixedly arranged at the top of the flat car, a hanging beam is arranged at the front of the frame beam, and an explosion-proof middle-temperature monitoring processing mechanism is fixedly arranged at the bottom of the hanging beam. According to the utility model, the explosive column is manually placed on the explosive column rolling tool fixture, the explosive column is rotated in the antistatic rubber roller to a set angle, two hand wheels are arranged on one side of the device for adjusting the proper width and two clamping plates at the two ends for adjusting the proper length according to the different diameters and the different lengths of the explosive column, an explosion-proof 3D scanning centering instrument automatically scans and pairs the explosive column, a portal frame and a hanging beam are remotely controlled to realize 180-degree turnover milling of the explosive column by a milling head component, and the temperature change of the cutter head is automatically detected by the explosion-proof thermal imaging thermometer in the milling process to control the hanging beam to drive a milling cutter of an explosion-proof centering temperature monitoring processing mechanism to advance and retreat, and simultaneously, the explosive column is monitored and recorded in real time.
Description
Technical Field
The utility model relates to the technical field of grain processing, in particular to a grain shaper.
Background
The grain is a solid propellant with specific geometric shape and size, which is the energy source and working medium source of the engine, the geometric shape and size of the grain determine the gas generation rate of the engine and the change rule thereof, and the design level of the grain influences the performance of the engine to a great extent, so that the extra parts are required to be cut off and trimmed to the precise size. In the aspect of hoisting the grain, the prior art has the defects of weak pertinence, insufficient stability, huge structure, troublesome leveling support, low machining and shaping efficiency and higher cost consumption, and simultaneously, as a grain shaper cannot enter a processing workshop when a tool is set, an object in the tool cannot contact with the grain in the tool setting, the temperature of the tool also needs to be monitored in real time to avoid potential safety hazards caused by overhigh temperature in the processing.
Disclosure of utility model
First, the technical problem to be solved
The utility model aims to provide a grain shaper, which is used for solving the defects that the existing grain shaper is high in cost, low in efficiency, long in time consumption and easy to cause potential safety hazards in the hoisting process of personnel, and the existing machine tool equipment centering instrument is in contact type, is not explosion-proof and has no milling pressure control for monitoring temperature and cutter milling force during processing.
(II) summary of the utility model
In order to solve the technical problems, the technical scheme is that the grain shaping machine comprises a bottom frame, wherein the bottom frame comprises a base, support beams are fixedly arranged on two sides of the base, a grain rolling fixture is fixedly arranged at the top of the base, a portal frame is connected to the top of the support beams in a sliding mode and comprises a flat car, a car frame beam is fixedly arranged at the top of the flat car, a hanging beam is connected to the car frame Liang Zhengmian in a sliding mode, and an explosion-proof middle-temperature-monitoring processing system for grains is fixedly arranged at the bottom of the hanging beam.
Preferably, the inside fixed mounting in supporting beam top has slide rail a, the outside fixed mounting in supporting beam top has the gear rail, gear rail both ends fixed mounting has the dog, sliding connection has slide a on the slide rail a, supporting beam top both ends fixed mounting has the baffle, the supporting beam top is provided with dust screen a and dust screen b, dust screen a and dust screen b's one end is all fixed mounting in the baffle inboard, dust screen a and dust screen b's the other end is fixed mounting in the both ends of flatcar respectively.
Preferably, the explosive column rolling tool clamp comprises a clamp support, the clamp support both ends all are provided with installation regulation rail, adjusting device and rotary support seat, the installation regulation rail includes mount table a, mount table a installs in one side at clamp support both ends, the top fixed mounting at clamp support both ends has slide rail b, sliding connection has slide b on the slide rail b, installation regulation rail one end fixed mounting has adjusting device, adjusting device includes fixed axle sleeve, fixed axle sleeve fixed mounting is in mount table a one end, the rotation is connected with threaded rod a in the fixed axle sleeve, threaded rod a outside threaded connection has the internal thread axle sleeve, threaded rod a one end fixedly connected with hand wheel, the equal fixed mounting in mount table a and slide b top has the rotary support seat, rotary support seat bottom one side fixed mounting in slide b top has the guide block, the inside fixed mounting of guide block has the internal thread axle sleeve, the inside rotation of rotary support seat relative face is connected with antistatic rubber roller, be provided with auxiliary support device in the middle of clamp support top, be provided with antistatic rubber roller top between the clamp support top, the rotary support seat has one end of explosion-proof servo motor.
Preferably, a clamping plate is arranged between the antistatic rubber rollers, and the clamping plate can move in the parallel direction of the antistatic rubber rollers.
Preferably, the auxiliary supporting device comprises a mounting table b, the mounting table b is fixedly arranged on one side in the middle of the top of the clamp support, a sliding rail c is fixedly arranged in the middle of the top of the clamp support, a sliding seat c is connected to the sliding rail c in a sliding manner, a supporting frame a is fixedly arranged at the top of the mounting table b, a supporting frame b is fixedly arranged at the top of the sliding seat c, and an antistatic rubber roller is connected between the supporting frame a and a roller at the top of the supporting frame b in a rolling manner.
Preferably, the hanging beam comprises a hanging beam frame, an explosion-proof servo motor d is fixedly arranged at the rear end of the top of the hanging beam frame, a threaded rod c is fixedly connected with the output end of the bottom of the explosion-proof servo motor d, two ends of the threaded rod c are fixedly connected with the hanging beam frame through a mounting shaft sleeve b, a nut seat b is connected with the outer side of the threaded rod c in a threaded manner, a motor frame is fixedly arranged at the bottom of the hanging beam frame, sliding rails e are fixedly arranged at two sides of the back of the hanging beam frame, a mounting beam plate is fixedly connected with the back of the hanging beam frame in a sliding manner, a sliding seat e is fixedly arranged on the front of the mounting beam plate, a sliding seat f is fixedly arranged on two inner side faces of the front of the mounting beam plate, the sliding seat e is fixedly connected with the sliding seat f, a mounting plate b is fixedly arranged on the other side of the hanging beam frame, a concave mounting plate is fixedly arranged between the mounting plate a and the mounting plate b, and a dust collection device is fixedly arranged at the top of the concave mounting plate.
Preferably, the portal frame comprises a flat car, explosion-proof servo motor b is fixedly installed at one end of the top of the flat car, a gear is fixedly connected with the bottom output end of the explosion-proof servo motor b, the gear is connected with a gear rail in a meshed mode, a motor cover is fixedly installed at one end of the top of the flat car, the motor cover is wrapped on the outer side of the explosion-proof servo motor b, a frame beam is fixedly installed at the top of the flat car, an explosion-proof servo motor c is fixedly installed on one side of the frame Liang Zhengmian, a threaded rod b is fixedly connected with the output end of the explosion-proof servo motor c, two ends of the threaded rod b are fixedly installed with the frame beam through an installation shaft sleeve a, a nut seat a is connected with the outer side of the threaded rod b in a threaded mode, a sliding rail d is fixedly installed at two ends of the frame Liang Zhengmian, a dustproof net c and a dustproof net d are arranged on the front of the frame beam, one ends of the dustproof net c and the dustproof net d are fixedly installed at two ends of the frame beam, the other end of the dustproof net c is fixedly installed on one side of the installation plate a.
Preferably, the temperature monitoring processing system in the explosion-proof branch of grain includes the installing support, installing support bottom one end is provided with explosion-proof thermal imaging thermometer, fixed mounting has explosion-proof D scanning branch in the middle of the installing support bottom, installing support one end fixed mounting has milling cutter head component, milling cutter head component one end rotates and is connected with the reduction gear, and reduction gear fixed mounting is inside the motor frame, motor frame back fixed mounting has explosion-proof servo motor f, the reduction gear rotates with explosion-proof servo motor f to be connected.
Preferably, the milling head component comprises a milling cutter frame, the milling cutter frame is fixedly arranged at one end of the mounting bracket, an explosion-proof servo motor e is fixedly arranged at the top end of the milling cutter frame, a coupler is arranged at the bottom end inside the milling cutter frame, and a milling head is arranged at the bottom of the coupler.
Preferably, a suction nozzle is fixedly arranged at the front end of the milling head component, and the suction nozzle is communicated with the dust collection device.
(III) beneficial effects
The grain shaper has the advantages that grains are placed on a grain rolling fixture manually, a remote control system is controlled to control an anti-explosion servo motor to act manually, the anti-explosion servo motor drives an anti-static rubber roller to rotate, the grains rotate in the anti-static rubber roller to a set angle, when the diameters and the lengths of the grains are different, two hand wheels are arranged on one side of the device and used for adjusting different widths, two end clamping plates are used for adjusting different lengths, the grains are automatically scanned and aligned through an anti-explosion 3D scanning centering instrument, a milling head component is remotely controlled to overturn and mill the grains by 180 degrees through a gantry and a hanging beam, the hanging beam is controlled to drive a milling cutter of a centering temperature monitoring processing mechanism to advance and retreat through automatic detection of temperature changes of the cutting head in the milling process, and meanwhile, real-time monitoring and recording are carried out on the grains.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic perspective view of a chassis according to the present utility model;
FIG. 3 is a schematic view of a three-dimensional enlarged partial structure of the utility model at A in FIG. 2;
Fig. 4 is a schematic diagram of a three-dimensional explosion structure of the explosive column rolling tool clamp of the utility model;
FIG. 5 is a schematic view of a three-dimensional explosion structure of a portal frame of the utility model;
FIG. 6 is a schematic view of a partially exploded rear view of a hanger beam of the present utility model;
FIG. 7 is a schematic front perspective view of the mounting beam plate of FIG. 6 in accordance with the present utility model;
FIG. 8 is a schematic perspective view of an explosion-proof center-splitting temperature monitoring processing system for a grain of the present utility model.
In the figure, 1, a chassis; 11, a base; 12, supporting the beam; 121, slide rail a, 122, gear rail, 123, stopper, 124, slide a, 125, baffle, 13, dust screen a, 14, dust screen b, 2, column roll fixture, 21, fixture bracket, 22, mounting adjustment rail, 221, mounting table a, 222, slide b, 223, slide b, 23, device, 231, fixed sleeve, 232, threaded rod a, 233, internal threaded sleeve, 234, hand wheel, 24, rotary support seat, 241, guide block, 25, antistatic rubber roller, 26, auxiliary support device, 261, mounting table b, 262, slide c, 263, slide c, 264, support frame a, 265, support frame b, 27, clamp plate, 28, explosion-proof servo motor a, 3, portal frame, 31, flatcar, 311, explosion-proof servo motor b, 312, gear, 313, motor cover, 32, frame beam 321, explosion-proof servo motor c, 322, threaded rod b, 323, mounting table a, 325, slide D, 326, D, 33, dust-proof net c, 34, 4, D, 263, slide frame b, 35, mechanical vibration-proof servo motor 43, 35, mechanical vibration-proof servo motor b, 43, 35, mechanical vibration-proof servo motor 31, 35, mechanical vibration-motor 31, 35, mechanical vibration-proof servo motor 31, 35, mechanical vibration-damping servo motor, 35, and mechanical servo motor, 41, 40, and, 35, 40, 35, and, 35, 41, 35, and, 35, 13, and, 13, C, a, the boom, the, the boom the, the boom the, the, an explosion-proof servo motor f, 57, a suction nozzle and 6, a remote control system.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by one of ordinary skill in the art without inventive faculty, are intended to be within the scope of the present utility model, based on the embodiments of the present utility model.
In the description of the present utility model, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1-8, the grain shaper provided by the utility model is characterized by comprising a bottom frame 1, wherein the bottom frame 1 comprises a base 11, support beams 12 are fixedly arranged on two sides of the base 11, a grain rolling fixture 2 is fixedly arranged at the top of the base 11, a portal frame 3 is slidably connected to the top of the support beams 12, the portal frame 3 comprises a flat car 31, a frame beam 32 is fixedly arranged at the top of the flat car 31, a hanging beam 4 is slidably connected to the front face of the frame beam 32, and an explosion-proof middle-temperature-monitoring processing system 5 for grains is fixedly arranged at the bottom of the hanging beam 4.
It should be noted that, the tool uses the anti-explosion motor of T5, the five-axis ac servo driving unit and the remote control system 6 to control, when milling the grain, the remote control system 6 can receive the real-time current feedback from the milling head component 54 to monitor and control the cutting force of the milling head during the milling process, the anti-explosion thermal imaging thermometer 52 can automatically track and monitor the temperature change of the cutter no matter how the milling head component 54 rotates, and can track and monitor the grain in real time, and can record the details during the processing, and the device is equipped with the anti-explosion water area negative pressure dust collection system to suck the milled waste into the bucket during the milling process.
Further, a sliding rail a121 is fixedly installed on the inner side of the top of the supporting beam 12, a gear rail 122 is fixedly installed on the outer side of the top of the supporting beam 12, stop blocks 123 are fixedly installed at two ends of the gear rail 122, a sliding seat a124 is connected to the sliding rail a121 in a sliding mode, a baffle 125 is fixedly installed at two ends of the top of the supporting beam 12, a dust screen a13 and a dust screen b14 are arranged on the top of the supporting beam 12, one ends of the dust screen a13 and the dust screen b14 are fixedly installed on the inner side of the baffle 125, and the other ends of the dust screen a13 and the dust screen b14 are fixedly installed at two ends of the flatcar 31 respectively.
Further, the explosive column rolling tool clamp 2 comprises a clamp support 21, the two ends of the clamp support 21 are respectively provided with a mounting adjusting rail 22, an adjusting device 23 and a rotary supporting seat 24, the mounting adjusting rail 22 comprises a mounting table a221, the mounting table a221 is mounted on one side of the two ends of the clamp support 21, the tops of the two ends of the clamp support 21 are fixedly provided with sliding rails b222, the sliding rails b222 are slidably connected with sliding seats b223, one end of the mounting adjusting rail 22 is fixedly provided with the adjusting device 23, the adjusting device 23 comprises a fixed shaft sleeve 231, the fixed shaft sleeve 231 is fixedly mounted at one end of the mounting table a221, the fixed shaft sleeve 231 is rotationally connected with a threaded rod a232, the outer side of the threaded rod a232 is in threaded connection with an internal thread shaft sleeve 233, one end of the threaded rod a232 is fixedly connected with a hand wheel 234, the tops of the mounting table a221 and the sliding seats b223 are respectively fixedly provided with a rotary supporting seat 24, one side of the bottoms of the rotary supporting seat 24 at the tops of the sliding seats b223 is fixedly provided with a guide block 241, the inner thread shaft sleeve 233 is fixedly mounted in the guide block 241, the opposite surfaces of the rotary supporting seat 24 are rotationally connected with an antistatic rubber roller 25, an auxiliary supporting device 26 is arranged in the middle of the top of the clamp support 21, one end of the clamp support 21 is provided with an antistatic motor 25, and one end of the antistatic supporting seat 27 is arranged between the antistatic rubber roller 25 and one end of the clamp 21.
Further, a clamping plate 27 is arranged between the anti-static rubber rollers 25, and the clamping plate 27 can move in the parallel direction of the anti-static rubber rollers 25 to clamp the grain to be processed.
Specifically, when the grain diameter and length are different, there are two hand wheels 234 on one side of the device for adjusting different widths, and the two end clamping plates 27 adjust different lengths, so that the tool fixture can adapt to different grain processing.
Further, the auxiliary supporting device 26 includes a mounting table b261, the mounting table b261 is fixedly mounted on one side in the middle of the top of the clamp support 21, a sliding rail c262 is fixedly mounted in the middle of the top of the clamp support 21, a sliding seat c263 is slidably connected to the sliding rail c262, a supporting frame a264 is fixedly mounted on the top of the mounting table b261, a supporting frame b265 is fixedly mounted on the top of the sliding seat c263, and an antistatic rubber roller 25 is in rolling connection between the supporting frame a264 and the top rollers of the supporting frame b 265.
It should be noted that the auxiliary supporting device 26 is matched with the antistatic rubber roller 25 and rotates reversely to the antistatic rubber roller, and plays a supporting role.
Further, the hanging beam 4 comprises a hanging beam frame 41, an explosion-proof servo motor d42 is fixedly arranged at the rear end of the top of the hanging beam frame 41, a threaded rod c43 is fixedly connected to the output end of the bottom of the explosion-proof servo motor d42, two ends of the threaded rod c43 are fixedly connected with the hanging beam frame 41 through a mounting shaft sleeve b44, a nut seat b45 is fixedly connected to the outer side of the threaded rod c43, a motor frame 46 is fixedly arranged at the bottom of the hanging beam frame 41, sliding rails e47 are fixedly arranged at two sides of the back of the hanging beam frame 41, sliding rails f48 are fixedly arranged at the back of the hanging beam frame 41, a mounting beam plate 49 is slidably connected to the front of the mounting beam plate 49, a sliding seat f492 is fixedly arranged at two inner sides of the front of the mounting beam plate 49, the sliding seat e491 is slidably connected with the sliding rails f48, a mounting plate a410 is fixedly arranged at one side of the hanging beam frame 41, a mounting plate b411 is fixedly arranged at the other side of the hanging beam frame 41, a concave mounting plate 412 is fixedly arranged between the mounting plate a410 and the mounting plate b411, and a dust collector 413 is fixedly arranged at the top of the concave mounting plate 412.
Further, portal frame 3 includes flatcar 31, flatcar 31 top one end fixed mounting has explosion-proof servo motor b311, explosion-proof servo motor b311 bottom output fixedly connected with gear 312, gear 312 and gear rail 122 meshing are connected, flatcar 31 top one end fixed mounting has motor cover 313, motor cover 313 wraps up in explosion-proof servo motor b311 outside, flatcar 31 top fixed mounting has frame roof beam 32, frame roof beam 32 front one side fixed mounting has explosion-proof servo motor c321, explosion-proof servo motor c321 output fixedly connected with threaded rod b322, threaded rod b322 both ends are by installation axle sleeve a323 and frame roof beam 32 fixed mounting, threaded rod b322 outside threaded connection has nut seat a324, frame roof beam 32 front both ends fixed mounting has slide rail d325, sliding connection has slide d326 on the slide rail d325, the front of frame roof beam 32 is provided with dust screen c33 and dust screen d34, dust screen c33 and dust screen d 34's one end fixed mounting is in frame roof beam 32 both ends, dust screen c33 other end fixed mounting is in mounting panel b411 one side, dust screen d34 other end fixed mounting is in panel a410 one side.
It should be noted that the dust screen in the device has extremely strong stretching and folding properties, and does not affect the transverse movement of the hanging beam 4 on the frame beam 32, the C-shaped structure of the dust screen completely wraps the exposed parts of the frame beam 32 and the supporting beam 12, and the entry of grain dust is avoided.
Further, the explosive column explosion-proof middle-temperature-monitoring processing system 5 comprises a mounting bracket 51, an explosion-proof thermal imaging thermometer 52 is arranged at one end of the bottom of the mounting bracket 51, an explosion-proof 3D scanning middle-meter 53 is fixedly arranged in the middle of the bottom of the mounting bracket 51, a milling head member 54 is fixedly arranged at one end of the mounting bracket 51, a speed reducer 55 is rotatably connected to one end of the milling head member 54, the speed reducer 55 is fixedly arranged inside the motor frame 46, an explosion-proof servo motor f56 is fixedly arranged on the back of the motor frame 46, and the speed reducer 55 is rotatably connected with the explosion-proof servo motor f 56.
Further, the milling head member 54 includes a milling cutter frame 541, the milling cutter frame 541 is fixedly mounted at one end of the mounting bracket 51, an anti-explosion servo motor e542 is fixedly mounted at the top end of the milling cutter frame 541, a coupling 543 is disposed at the bottom end of the milling cutter frame 541, and a milling head 544 is disposed at the bottom of the coupling 543.
Further, a suction nozzle 57 is fixedly mounted at the front end of the milling head member 54, the suction nozzle 57 is communicated with the dust suction device 413, and the milled grain dust is sucked through the suction nozzle 57.
The working principle of the grain shaper based on the specific embodiment is that a crane is used for manually lifting the grain, the grain is placed between antistatic rubber rollers 25 on a grain rolling fixture 2, according to the difference of the diameter and the length of the grain, two hand wheels 234 on one side of the grain rolling fixture 2 are used for adjusting the width between the rolling fixtures 2, a control clamping plate 27 is used for adjusting the length direction clamping, the grain rotates in the antistatic rubber rollers 25 to a set angle, an explosion-proof 3D scanning centering instrument 53 automatically scans the grain for centering and positioning through a remote control system 6, coordinate data of the grain is transmitted to the remote control system 6, a trolley 31, a frame beam 32 and a hanging beam 4 are controlled to respectively perform X, Y, Z direction movement and adjustment, the temperature monitoring processing mechanism 5 in the grain centering is realized for performing 180-degree turnover milling processing on the grain, the temperature of a milling cutter head 544 is automatically detected by the explosion-proof thermal imaging temperature instrument 52 in the milling process, the machine is automatically stopped after the temperature reaches the preset temperature, the automatic machine is driven by the hanging beam 4 to automatically lift the grain in the monitoring processing mechanism 5, and the grain is separated from the monitoring processing mechanism; when the temperature is reduced to a normal level, the hanging beam 4 automatically descends to a set position to continue processing, and the remote control system 6 can receive real-time current feedback from the milling head component 54 so as to monitor and control the cutting force of the milling head in the milling process and ensure that the milling precision meets the technical requirements.
In the description of the present utility model, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The apparatus embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present invention without undue burden.
It should be noted that the above-mentioned embodiments are merely for illustrating the technical solution of the present utility model, and not for limiting the same, and although the present utility model has been described in detail with reference to the above-mentioned embodiments, it should be understood by those skilled in the art that the technical solution described in the above-mentioned embodiments may be modified or some technical features may be equivalently replaced, and these modifications or substitutions do not make the essence of the corresponding technical solution deviate from the spirit and scope of the technical solution of the embodiments of the present utility model.
Claims (10)
1. The explosive column shaping machine is characterized by comprising an underframe (1), wherein the underframe (1) comprises a base (11), supporting beams (12) are fixedly arranged on two sides of the base (11), an explosive column rolling tool clamp (2) is fixedly arranged at the top of the base (11), a portal frame (3) is connected to the top of the supporting beams (12) in a sliding mode, the portal frame (3) comprises a flat car (31), a car frame beam (32) is fixedly arranged at the top of the flat car (31), a hanging beam (4) is connected to the front of the car frame beam (32) in a sliding mode, an explosive column explosion-proof middle-temperature-monitoring processing system (5) is fixedly arranged at the bottom of the hanging beam (4), and the explosive column explosion-proof middle-temperature-monitoring processing system (5) comprises:
An explosion-proof thermal imaging thermometer (52) for automatically monitoring the temperature change of the milling cutter, controlling the milling cutter to advance and retreat and tracking and monitoring in real time;
An explosion-proof 3D scanning centering instrument (53) is used for automatically scanning centering and controlling automatic tool setting;
A milling head member (54) for flip milling a set position of the grain.
2. The grain shaper of claim 1, wherein a sliding rail a (121) is fixedly arranged on the inner side of the top of the supporting beam (12), a gear rail (122) is fixedly arranged on the outer side of the top of the supporting beam (12), a stop block (123) is fixedly arranged at two ends of the gear rail (122), a sliding seat a (124) is connected to the sliding rail a (121) in a sliding manner, a baffle (125) is fixedly arranged at two ends of the top of the supporting beam (12), a dust screen a (13) and a dust screen b (14) are arranged on the top of the supporting beam (12), one ends of the dust screen a (13) and the dust screen b (14) are fixedly arranged on the inner side of the baffle (125), and the other ends of the dust screen a (13) and the dust screen b (14) are fixedly arranged at two ends of a flat car (31) respectively.
3. The grain truing machine according to claim 1, wherein the grain rolling tool clamp (2) comprises a clamp bracket (21), two ends of the clamp bracket (21) are respectively provided with a mounting adjusting rail (22), an adjusting device (23) and a rotary supporting seat (24), the mounting adjusting rail (22) comprises a mounting table a (221), the mounting table a (221) is mounted on one side of two ends of the clamp bracket (21), a sliding rail b (222) is fixedly mounted on the top of two ends of the clamp bracket (21), a sliding seat b (223) is connected to the sliding rail b (222) in a sliding manner, one end of the mounting adjusting rail (22) is fixedly provided with an adjusting device (23), the adjusting device (23) comprises a fixed shaft sleeve (231), the fixed shaft sleeve (231) is fixedly mounted on one end of the mounting table a (221), a threaded rod a (232) is rotationally connected to one end of the fixed shaft sleeve (231), an inner threaded shaft sleeve (233) is connected to the outer side of the threaded rod a (232), a hand wheel (234) is fixedly connected to one end of the threaded rod a (232), one side of the mounting table a) and one end of the threaded rod a (24) is fixedly connected with a sliding seat (223), one side of the sliding seat (223) is fixedly mounted on the top of the rotating supporting seat (24), inside fixed mounting of guide block (241) has internal thread axle sleeve (233), rotation is connected with antistatic rubber roller (25) in the face inside relatively of rotation supporting seat (24), be provided with auxiliary stay device (26) in the middle of clamp support (21) top, be provided with splint (27) between antistatic rubber roller (25) at clamp support (21) top, the one end of rotation supporting seat (24) of clamp support (21) one end is provided with explosion-proof servo motor a (28).
4. A grain shaper as set forth in claim 3, wherein a clamping plate (27) is disposed between the anti-static rubber rollers (25), the clamping plate (27) being movable in a parallel direction of the anti-static rubber rollers (25).
5. The grain shaper of claim 3, wherein the auxiliary supporting device (26) comprises a mounting table b (261), the mounting table b (261) is fixedly mounted on one side in the middle of the top of the clamp support (21), a sliding rail c (262) is fixedly mounted in the middle of the top of the clamp support (21), a sliding seat c (263) is connected to the sliding rail c (262) in a sliding manner, a supporting frame a (264) is fixedly mounted on the top of the mounting table b (261), a supporting frame b (265) is fixedly mounted on the top of the sliding seat c (263), and an antistatic rubber roller (25) is connected between the supporting frame a (264) and a roller on the top of the supporting frame b (265) in a rolling manner.
6. The grain shaper of claim 1, wherein the hanging beam (4) comprises a hanging beam frame (41), an explosion-proof servo motor d (42) is fixedly arranged at the rear end of the top of the hanging beam frame (41), a threaded rod c (43) is fixedly connected with the output end of the bottom of the explosion-proof servo motor d (42), two ends of the threaded rod c (43) are fixedly connected with the hanging beam frame (41) through a mounting shaft sleeve b (44), a nut seat b (45) is connected with the outer side of the threaded rod c (43), a motor frame (46) is fixedly arranged at the bottom of the hanging beam frame (41), sliding rails e (47) are fixedly arranged at two sides of the hanging beam frame (41), sliding rails f (48) are fixedly arranged at two sides of the back of the hanging beam frame (41), a mounting beam plate (49) is fixedly connected with the back of the hanging beam frame (41), a sliding seat e (491) is fixedly arranged on the front surface of the mounting beam plate (49), f (492) is fixedly arranged on the inner side of the front surface of the mounting beam plate (49), the sliding seat f (492) is fixedly connected with the sliding rail (41) and the other side of the hanging beam frame (41), a concave mounting plate (412) is fixedly arranged between the mounting plate a (410) and the mounting plate b (411), and a dust collection device (413) is fixedly arranged at the top of the concave mounting plate (412).
7. The grain shaper of claim 1 or 6, wherein the portal frame (3) comprises a flat carriage (31), an explosion-proof servo motor b (311) is fixedly installed at one end of the top of the flat carriage (31), a gear (312) is fixedly connected with the output end of the bottom of the explosion-proof servo motor b (311), the gear (312) is meshed with a gear rail (122), a motor cover (313) is fixedly installed at one end of the top of the flat carriage (31), the motor cover (313) wraps the outer side of the explosion-proof servo motor b (311), a frame beam (32) is fixedly installed at the top of the flat carriage (31), an explosion-proof servo motor c (321) is fixedly installed at one side of the front of the frame beam (32), a threaded rod b (322) is fixedly installed at two ends of the threaded rod b (322) through a mounting shaft sleeve a (323) and the frame beam (32), a nut seat a (324) is connected with the outer side of the threaded rod b (322), a sliding rail d (326) is fixedly installed at two ends of the frame beam (32), a sliding rail (325) is connected with a sliding rail (32), a sliding rail (33) is arranged on the front of the frame beam (325), one end of the dustproof net c (33) and one end of the dustproof net d (34) are fixedly arranged at two ends of the frame beam (32), the other end of the dustproof net c (33) is fixedly arranged at one side of the mounting plate b (411), and the other end of the dustproof net d (34) is fixedly arranged at one side of the mounting plate a (410).
8. The grain shaper of claim 1 or 6, wherein the grain explosion-proof center-splitting temperature monitoring processing system (5) comprises a mounting bracket (51), an explosion-proof thermal imaging thermometer (52) is arranged at one end of the bottom of the mounting bracket (51), an explosion-proof 3D scanning center-splitting instrument (53) is fixedly arranged in the middle of the bottom of the mounting bracket (51), a milling head component (54) is fixedly arranged at one end of the mounting bracket (51), a speed reducer (55) is rotatably connected to one end of the milling head component (54), the speed reducer (55) is fixedly arranged inside a motor frame (46), an explosion-proof servo motor f (56) is fixedly arranged on the back of the motor frame (46), and the speed reducer (55) is rotatably connected with the explosion-proof servo motor f (56).
9. The grain shaper of claim 8, wherein the milling head member (54) comprises a milling cutter frame (541), the milling cutter frame (541) is fixedly mounted at one end of the mounting bracket (51), an explosion-proof servo motor e (542) is fixedly mounted at the top end of the milling cutter frame (541), a coupler (543) is arranged at the bottom end inside the milling cutter frame (541), and a milling head (544) is arranged at the bottom of the coupler (543).
10. The grain shaper according to claim 8, wherein a suction nozzle (57) is fixedly mounted at the front end of the milling head member (54), and wherein the suction nozzle (57) is in communication with the dust suction device (413).
Priority Applications (1)
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CN202420162810.6U CN222242784U (en) | 2024-01-23 | 2024-01-23 | Grain shaper |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202420162810.6U CN222242784U (en) | 2024-01-23 | 2024-01-23 | Grain shaper |
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CN222242784U true CN222242784U (en) | 2024-12-27 |
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CN202420162810.6U Active CN222242784U (en) | 2024-01-23 | 2024-01-23 | Grain shaper |
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