Inner wall cleaner
Technical Field
The utility model belongs to the field of fishing gear processing equipment, and particularly relates to an inner wall cleaning machine.
Background
In the fishing rod processing process, the carbon fiber rod body is required to be cut, polished, internally chamfered and externally chamfered, scraps can be generated in the process, and the scraps are stuck on the inner wall of the rod body to influence the subsequent painting and other processes. The inner wall of the rod body is cleaned manually, and an operator pushes dust-free cloth dipped with alcohol or other cleaning agents to move in the lumen of the rod body by using iron wires so as to wipe the inner wall. The method cannot ensure reliable contact between the dust-free cloth and the lumen in the wiping process, omission easily occurs, the cleaning effect of the inner wall cannot be ensured, and meanwhile, the manual cleaning work efficiency is low and the labor cost is high. The cleaning bullet is plugged into one end of the inner cavity of the rod body to be cleaned by the automatic inner wall cleaning device (CN 116511188A) plug bullet mechanism developed by the inventor, the cleaning bullet is blown out of the inner cavity of the rod body by utilizing the blowing bullet mechanism, and the cleaning bullet cleans the inner wall in the moving process of the inner cavity of the rod body. But need to pack into the clean body of rod inner chamber of waiting one by one in the use, restriction clean efficiency, blow the bullet mechanism and adopt the gas blowing head of connecting high-pressure air feeder, receive the gas strength size restriction of blowing head blowout, clean bullet size is more restricted, and influences the clean effect to the inner wall, is difficult to satisfy the application scenario that requires high to the inner wall cleanliness.
Disclosure of utility model
The utility model aims to provide an inner wall cleaning machine so as to improve the cleaning efficiency and the cleaning effect of the inner wall of a rod body.
In order to achieve the above purpose, the technical scheme adopted by the application is as follows:
The inner wall cleaning machine comprises a rod body placing device and a cleaning device, wherein a plurality of rod bodies to be cleaned are placed on the rod body placing device, the cleaning device comprises pipeline brushes corresponding to the rod bodies to be cleaned one by one, the pipeline brushes are arranged at the front ends of connecting rods of the pipeline brushes, front limiting seats of the connecting rods are fixed on a rack, the front ends of the connecting rods of the pipeline brushes penetrate out of limiting holes in the front limiting seats of the connecting rods, the rear ends of the connecting rods of the pipeline brushes are fixed with rear pushing seats of the connecting rods, when the rear pushing seats of the connecting rods advance to move close to the front limiting seats of the connecting rods, the pipeline brushes enter from the near ends of the rod bodies to be cleaned on the rod body placing device and penetrate out from the far ends, and when the rear pushing seats of the connecting rods retract away from the front limiting seats of the connecting rods, the pipeline brushes retract from the near ends of the rod bodies to be cleaned.
As a preferred mode, the pushing seat behind the connecting rod comprises a fixed seat, a bearing is arranged on the fixed seat, the pipeline brush connecting rod and the synchronous belt driven wheel are respectively connected with the bearing, and the first motor drives the synchronous belt driving wheel to rotate and then drives the synchronous belt driven wheel to rotate through the synchronous belt, so that the pipeline brush connecting rod is driven to rotate.
As a preferable mode, the pipeline brush connecting rod is a hollow pipe, an air outlet hole is arranged at the position close to the pipeline brush, and the rear end of the pipeline brush connecting rod is connected with the high-pressure air supply device.
As a preferable mode, a wire rail is arranged on the frame, a first sliding block is arranged on the pushing seat behind the connecting rod, and the first sliding block moves along the wire rail.
As a preferable mode, a middle supporting seat is arranged between the front limiting seat of the connecting rod and the rear pushing seat of the connecting rod, a limiting hole for accommodating the pipeline brush connecting rod to pass through is formed in the middle supporting seat, and a second sliding block is arranged on the middle supporting seat and moves along the linear rail.
As a preferred mode, a pipeline brush guide mechanism is arranged between the pipeline brush and the rod body placing device, the pipeline brush guide mechanism comprises a pipeline brush guide block, a guide limiting hole is formed in the pipeline brush guide block, and the pipeline brush guide block is connected with a guide cylinder.
As a preferred mode, the rod body placing device comprises a conveyor belt provided with a baffle and three groups of conveyor belt wheels for supporting the conveyor belt, the conveyor belt wheels are distributed in a triangle shape, the conveyor belt sleeved on the conveyor belt wheels is provided with a climbing section and a horizontal section, and the conveyor belt wheel at the tail end of the horizontal section is connected with a driving motor.
More preferably, V-shaped block jacking components are arranged on the frames at two sides of the horizontal section of the conveyor belt.
More preferably, the front side of the rod body placing device is provided with a rod body feeding mechanism, the rod body feeding mechanism conveys the rod body to the rod body placing device, the rod body feeding mechanism comprises a storage bin bottom plate which is obliquely arranged, adjustable side plates which are arranged on two sides of the storage bin bottom plate, and a feeding pushing plate which is arranged between the adjustable side plates and the storage bin bottom plate, the storage bin bottom plate is connected with the bottom end of a climbing section of the conveyor belt, and the feeding pushing plate pushes the rod body upwards, so that the rod body on the storage bin bottom plate moves to the climbing section of the conveyor belt.
As a preferable mode, two sides of the rod body placing device are provided with pressure rod mechanisms, and each pressure rod mechanism comprises a pressure plate and a pressure plate cylinder for driving the pressure plate to move up and down.
As a preferable mode, the rear side of the rod body placing device is provided with a collecting rack for collecting the rod bodies after cleaning, and the collecting rack comprises a material guiding section and a collecting section.
As a preferred mode, a dust collecting device is arranged on one side of the far end of the rod body to be cleaned, the dust collecting device comprises an upper dust collecting cover and a lower dust collecting cover, the upper dust collecting cover can move up and down relative to the lower dust collecting cover, a cleaning strip is arranged on one side of the rod body to be cleaned of the upper dust collecting cover, and the lower dust collecting cover is connected with a dust collector.
The cleaning device has the beneficial effects that the rod body placing device is provided with the rod body placing stations, the pipeline brushes are in one-to-one correspondence with the rod bodies on the rod body placing device, the rear pushing seat of the connecting rod drives the pipeline brush connecting rod to push towards the rod body to be cleaned, the pipeline brushes enter the rod body cavity to clean the inner wall, the length of the pipeline brushes is larger than that of the cleaning bullet, the cleaning effect is strong, the pipeline brushes can rotate in the cleaning process, and the high-pressure gas introduced by the pipeline brush connecting rod has a certain cleaning effect on the inner wall and the pipeline brushes, so that the cleaning effect of the inner wall is better.
The cleaning bullet is plugged into one end of the inner cavity of the rod body to be cleaned through the bullet plugging mechanism, the cleaning bullet is blown out of the inner cavity of the rod body by the bullet blowing mechanism, the cleaning bullet cleans the inner wall in the moving process of the inner cavity of the rod body, the cleaning efficiency is high, the cleaning effect is reliable, the rod body feeding, the rod body conveying and the cleaning bullet conveying can be automatically completed, the automation degree is high, the labor intensity of workers can be reduced, and the labor cost is reduced.
Drawings
In order to more clearly illustrate the embodiments of the application or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the application, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.
Fig. 1 and 2 are schematic perspective views of an inner wall cleaning machine.
Fig. 3 is an overall schematic view of the cleaning apparatus.
Fig. 4 is a schematic view of a part of the structure of the cleaning device.
Fig. 5 is a schematic diagram of the structure of the connection between the pipeline brush and the pipeline brush connecting rod.
Fig. 6 is a partial schematic view of the rear end of the conduit brush tie rod.
Fig. 7 is a schematic structural view of a pipe brush guide mechanism.
Fig. 8 and 9 are schematic structural views of the rod placing device and the rod feeding mechanism.
In the figure, a frame, a cleaning device, a pipeline brush connecting rod, a 2021 air outlet hole, a connecting rod front limit seat, a 2031 limit hole, a connecting rod rear push seat, a 2041 fixing seat, a 2042 bearing, a 2043 hollow shaft, a 2044 connecting rod fixing ring, a 205 synchronous belt A, a 206 synchronous belt driven wheel, a 207 synchronous belt driving wheel, a 208 joint A, a 209 joint B, a 210 line rail, a 211 first slide block, a 212 middle support seat, a 2121 limit hole, a 213 second slide block, a 214 first motor, a 215 second motor, a 216 synchronous belt B, a 3-rod placing device, a 31 baffle, a 32 conveyor belt, a 33 climbing section, a 34 horizontal section, a 35 conveyor belt wheel, a 36 driving motor, a 37 sieve block, a 38 adjusting module, a 4-pipeline brush guide mechanism, a 41-brush guide block, a 411-guide limit hole, a 42 guide cylinder, a 5V-shaped block jacking component, a 51V-shaped block, a 52 linear module, a 6-rod feeding mechanism, a 61 bottom plate, a 62 adjustable side plate, a 63 side plate, a 64 side plate slide rail, a 65 feeding cylinder, a 66 pushing plate, a 66 pressing plate, a 7-pushing plate, a 7-lifting and pressing plate, a 33 lifting and a lifting and pressing plate, a 92-lifting and a 8-lifting and a lifting mechanism, a lifting and a collecting device are shown.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. The components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
In the description of the present application, it should also be noted that, unless explicitly stated or limited otherwise, the terms "disposed," "mounted," "connected," and "connected" should be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediate medium, or in communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1 and 2, the inner wall cleaning machine of the present utility model comprises a rod placing device 3 and a cleaning device 2, wherein a plurality of rods to be cleaned are placed on the rod placing device 3, the cleaning device 2 comprises pipeline brushes 201 corresponding to the rods to be cleaned one by one, the pipeline brushes 201 are arranged at the front ends of pipeline brush connecting rods 202, a front limiting seat 203 of the connecting rods is fixed on a frame 1, the front ends of the pipeline brush connecting rods 202 penetrate out of limiting holes 2031 on the front limiting seat 203 of the connecting rods, the rear ends of the pipeline brush connecting rods 202 are fixed with a rear pushing seat 204 of the connecting rods, when the rear pushing seat 204 of the connecting rods moves in a direction approaching to the front limiting seat 203 of the connecting rods, the pipeline brushes 201 enter from the proximal ends of the rods to be cleaned on the rod placing device 3 and penetrate out from the distal ends, and when the rear pushing seat 204 of the connecting rods withdraws away from the front limiting seat 203 of the connecting rods, the pipeline brushes 201 withdraw from the proximal ends of the rods to be cleaned. The rod body to be cleaned of the rod body placing device 3 is a near end at one side close to the cleaning device 2, and is a far end at one side far away from the cleaning device 2. The pipe brush 201 penetrates from the proximal end to the distal end of the rod body to be cleaned, and in the process, the pipe brush 201 acts on the inner wall of the rod body to clean the inner wall.
Referring to fig. 3 and 4, the pushing seat 204 behind the connecting rod includes a fixed seat 2041, a bearing 2042 is provided on the fixed seat 2041, an inner ring of the bearing 2042 is fixed with a hollow shaft 2043, an outer ring of the bearing 2042 is fixed with the fixed seat 2041, a pipe brush connecting rod 202 passes through the hollow shaft 2043 and is fixed with the hollow shaft 2043 by a connecting rod fixing ring 2044, a synchronous belt driven wheel 206 is fixed with the hollow shaft 2043, a main shaft of a first motor 214 is connected with a synchronous belt driving wheel 207, the synchronous belt driving wheel 207 and the synchronous belt driven wheel 206 are sleeved with a synchronous belt a205, the first motor 214 drives the synchronous belt driving wheel 207 to rotate and then drives the synchronous belt driven wheel 206 to rotate by the synchronous belt a205, and the hollow shaft 2043 rotates so as to drive the pipe brush connecting rod 202 to rotate. When the pipeline brush 201 cleans the inner wall of the rod body, the pipeline brush 201 rotates, and the cleaning effect is better.
In this embodiment, the pipe brush connecting rod 202 is a hollow pipe, and the pipe brush connecting rod 202 and the pipe brush 201 can be connected by threads, so that the pipe brushes 201 with different specifications can be replaced conveniently to meet the requirement of cleaning the inner walls of rod bodies with different thicknesses. In order to further improve the cleaning effect, the pipeline brush connecting rod 202 is provided with an air outlet 2021 (as shown in fig. 5) near the pipeline brush 201, the rear end of the pipeline brush connecting rod 202 is fixed with a joint A208, the joint A208 is connected with a joint B209 by a hose, the joint B209 is fixed and connected with a high-pressure air supply device, and the joint A208 can rotate together with the pipeline brush connecting rod 202. The high-pressure gas provided by the high-pressure gas supply device enters the pipeline brush connecting rod 202 from the connector A208 and is sprayed out from the front end gas outlet hole 2021, and the high-pressure gas blows out dust in the inner cavity of the rod body.
In this embodiment, a wire rail 210 is disposed on the frame 1, a first slider 211 is disposed on the pushing seat 204 behind the connecting rod, and a second motor 215 is driven by a synchronous belt B216 to drive the first slider 211 to move along the wire rail 210.
In this embodiment, an intermediate support seat 212 is disposed between the front limit seat 203 and the rear push seat 204, a limit hole 2121 for receiving the pipe brush connecting rod 202 therethrough is disposed on the intermediate support seat 212, and a second slider 213 is disposed on the intermediate support seat 212, wherein the second slider 213 moves along the linear rail 210. The position of the second slider 213 on the wire rail 210 is adjusted, the position of the middle supporting seat 212 can be adjusted, the middle supporting seat 212 plays a supporting and guiding role on the pipeline brush connecting rod 202, the pipeline brush connecting rod 202 is prevented from deviating from the center in the moving process of the pushing seat 204 behind the connecting rod, and concentricity with a rod body to be cleaned is kept.
In this embodiment, a pipe brush guiding mechanism 4 is disposed between the pipe brush 201 and the rod body placing device 3, the pipe brush guiding mechanism 4 includes a pipe brush guiding block 41, a guiding limiting hole 411 is disposed on the pipe brush guiding block 41, the pipe brush guiding block 41 is connected with a guiding cylinder 42, and the guiding cylinder 42 controls the pipe brush guiding block 41 to lift. Before the pipe brush 201 enters the inner cavity of the rod body to be cleaned, the front end of the pipe brush 201 falls into the guide limiting hole 411, and the guide limiting hole 411 positions the pipe brush 201 to determine that the pipe brush 201 is aligned with the rod body to be cleaned.
In this embodiment, the rod body placing device 3 includes a conveyor belt 32 provided with a baffle 31 and three groups of conveyor belt pulleys 35 supporting the conveyor belt 32, the conveyor belt pulleys 35 are distributed in a triangle shape, the conveyor belt 32 sleeved on the conveyor belt pulleys 35 has a climbing section 33 and a horizontal section 34, wherein the conveyor belt pulley 35 at the extreme end of the horizontal section 34 is connected with a driving motor 36. The frame 1 of the climbing section 33 is provided with a screening block 37, the screening block 37 is provided with a V-shaped groove, a rod body falling into the V-shaped groove can enter between the baffles 31 of the conveyor belt 32 and move towards the horizontal section 34 under the pushing of the baffles 31, and the rod body not falling into the V-shaped groove falls into a bin of the feeding mechanism. The position of the sifting block 37 can be adjusted by an adjusting module 38, the adjusting module 38 comprises a screw rod and a module sliding block, the sifting block 37 is connected with the module sliding block, and the screw rod is rotated by a hand wheel to drive the module sliding block to move, so that the position of the sifting block 37 is adjusted to enable the position of the V-shaped groove to be matched with rod bodies with different thicknesses.
In this embodiment, the frame 1 on both sides of the horizontal section 34 of the conveyor belt 32 is provided with a V-block 51 lifting assembly 5, and the V-block 51 lifting assembly 5 includes a V-block 51 and a linear module 52. The linear module 52 may be a screw linear module 52, and the linear module 52 controls the up and down positions of the V-shaped block 51.
In this embodiment, the front side of the rod body placing device 3 is provided with a rod body feeding mechanism 6, the rod body feeding mechanism 6 conveys the rod body to the rod body placing device 3, the rod body feeding mechanism 6 comprises a storage bin bottom plate 61 which is obliquely arranged, adjustable side plates 62 which are arranged on two sides of the storage bin bottom plate 61, and a feeding pushing plate 65 which is arranged between the adjustable side plates 62 and the storage bin bottom plate 61, the storage bin bottom plate 61 is connected with the bottom end of the climbing section 33 of the conveyor belt 32, and the feeding pushing plate 65 drives the rod body to push upwards by a feeding pushing cylinder 66, so that the rod body on the storage bin bottom plate 61 moves to the climbing section 33 of the conveyor belt 32. The adjustable side plate 62 may be provided by a side plate slide 63 that mates with a side plate slide rail 64.
In this embodiment, the two sides of the rod body placing device 3 are provided with a pressing rod mechanism 7, and the pressing rod mechanism 7 includes a pressing plate 71 and a pressing plate cylinder 72 for driving the pressing plate 71 to move up and down. The pressing plate 71 presses the rod body to ensure that the rod body is not moved during the cleaning process.
In this embodiment, the rear side of the rod body placing device 3 is provided with a receiving frame 8 for collecting the rod body after cleaning, and the receiving frame 8 includes a material guiding section 81 and a collecting section 82. The cleaned rod body slides to the collecting section 82 through the material guiding section 81, and the rod body is temporarily stored in the collecting section 82.
The dust collecting device 9 is arranged on one side of the far end of the rod body to be cleaned, the dust collecting device 9 comprises an upper dust collecting cover 92 and a lower dust collecting cover 94, the upper dust collecting cover 92 can move up and down relative to the lower dust collecting cover 94, the upper dust collecting cover 92 is provided with a cleaning strip 93 on one side of the rod body to be cleaned, and the lower dust collecting cover 94 is connected with a dust collector. When the dust collector works, the upper dust collecting cover 92 is driven by the lifting cylinder 91 to move downwards to the lower dust collecting cover 94, a closed space is formed between the upper dust collecting cover 92 and the lower dust collecting cover, the pipeline brush 201 penetrating out of the far end of the rod body enters the upper dust collecting cover 92 from the cleaning strip 93, the dust collector provides a negative pressure environment, and dust on the pipeline brush 201 is sucked into the dust collector. The dust collector may be a buffing dust collector.
During operation, a proper pipeline brush 201 is arranged for the pipeline brush connecting rod 202 according to the thickness of the rod body, and the position of the sieve block 37 on the rod body placing device 3 is adjusted, so that the rod body can enter between the baffles 31 of the conveyor belt 32. When the conveyor belt 32 sends the first rod body to the horizontal section 34 of the conveyor belt 32, the V-shaped block 51 of the V-shaped block 51 lifting assembly 5 moves upwards to lift the rod body on the conveyor belt 32, the pressing plate 71 of the pressing rod mechanism 7 moves downwards to press the rod body, and the control system calculates the thickness of the rod by the upward moving distance of the V-shaped block 51 and the downward moving distance of the pressing plate 71, so that the upward moving distance of the V-shaped block 51 in the subsequent work is determined. The rear pushing seat 204 of the connecting rod pushes the pipeline brush 201 to move to the pipeline brush guide mechanism 4, and the front end of the pipeline brush 201 falls into the guide limiting hole 411 to determine the position of the pipeline brush 201. The positions of the guide limiting holes 411 and the V-shaped blocks 51 are used for confirming, so that the rod body on the V-shaped blocks 51 is concentric with the pipeline brush 201, and the pipeline brush 201 smoothly enters the inner cavity of the rod body. The V-shaped block 51 is provided with a plurality of V-shaped grooves for supporting the rod bodies, and the cleaning device 2 is provided with a plurality of pipeline brushes 201 for simultaneously cleaning the rod bodies on the V-shaped block 51, so that the cleaning efficiency is high.
The above description is only of the preferred embodiments of the present application and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.