CN222241443U - Visual inspection sorting equipment - Google Patents
Visual inspection sorting equipment Download PDFInfo
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- CN222241443U CN222241443U CN202420077261.2U CN202420077261U CN222241443U CN 222241443 U CN222241443 U CN 222241443U CN 202420077261 U CN202420077261 U CN 202420077261U CN 222241443 U CN222241443 U CN 222241443U
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- sorting
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- 238000011179 visual inspection Methods 0.000 title claims description 18
- 238000001514 detection method Methods 0.000 claims abstract description 55
- 238000012216 screening Methods 0.000 claims abstract description 49
- 238000007689 inspection Methods 0.000 claims description 11
- 230000003993 interaction Effects 0.000 claims description 6
- 238000007873 sieving Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 230000000007 visual effect Effects 0.000 abstract description 10
- 238000011084 recovery Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000005286 illumination Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 239000002173 cutting fluid Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/10—Waste collection, transportation, transfer or storage, e.g. segregated refuse collecting, electric or hybrid propulsion
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Abstract
The utility model discloses visual detection sorting equipment, which relates to the technical field of visual detection sorting, and comprises a controller, a detection device and a screening area, wherein the controller, the detection device and the screening area are electrically connected through a main cabinet, the detection device is positioned at the upper part of a rack, the controller and the screening area are respectively arranged at two sides of the detection device, a conveying belt is arranged below the detection device and the screening area, side doors are arranged at two sides of the detection device, a camera and a photographing light source are arranged in the detection device, a lens of the camera faces the conveying belt, and the photographing light source is perpendicular to the camera and is electrically connected with the controller. The utility model has the advantages of allowing the user to define operation detection parameters, adapting to different production scenes, effectively acquiring product characteristics by visual detection, ensuring the quality and consistency of output, realizing automatic sorting and classified recovery and improving the production efficiency.
Description
Technical Field
The utility model relates to the technical field of visual inspection and sorting, in particular to visual inspection and sorting equipment.
Background
Visual inspection sorting equipment is an automated device commonly used in a production line or manufacturing process to detect the quality and characteristics of products or articles and sort the products or articles based on the detection results. Such devices combine image processing technology, sensor technology and automatic control systems to monitor the appearance, shape, color, size, defects, etc. of the products in real time and then sort, sort or reject them. The device is widely used in various industries, such as manufacturing industry, food processing, medicine production, electronic manufacturing, logistics, packaging and the like, so as to ensure consistency of product quality, reduce manual errors, and improve production efficiency and automation degree of a production line. The technical content disclosed in Chinese patent literature (application number: CN202222179570.4, patent name: a product visual inspection and sorting device) is that the device comprises a main support and an industrial camera, wherein a feeding cylinder, a pushing cylinder, a reversing cylinder and a blanking cylinder are arranged at the upper end of the main support, a blanking plate is fixedly arranged at the head part of the blanking cylinder, the blanking plate is inserted into an inspection blanking slide seat, a sorting cylinder, a blanking pipeline and a receiving bin are arranged below the inspection blanking slide seat, and the blanking pipeline is fixedly arranged at the head part of the sorting cylinder. The utility model is designed with a plurality of functional air cylinders, additionally designed with a chute block and an air blowing and sucking joint, utilizes high-pressure air to purge the cutting fluid remained on the surface of the part, then achieves the purpose of identifying whether an industrial camera is qualified at a pushing position through reversing, controls the falling direction of qualified products through a blanking air cylinder and a sorting air cylinder, achieves the purpose of sorting, has very high efficiency and accuracy, has clean and tidy surface of a workpiece, and achieves the purpose of automatic production through PLC control. ". However, the above technology has the problems of lack of human-machine interface, complex detection setting, single parameter, complex structure of the device, including a plurality of cylinders, plates and connecting parts, which easily results in poor stability of the device and possibly results in wrong sorting of products, thus a visual detection sorting device is needed to solve the above problems.
Disclosure of utility model
In view of the above technical drawbacks, the present utility model provides a visual inspection sorting apparatus to solve the problems set forth in the background art.
The visual inspection sorting equipment comprises a controller, a detection device and a screening area, wherein the controller, the detection device and the screening area are electrically connected through a main cabinet, the detection device is positioned at the upper part of a frame, the controller and the screening area are respectively arranged on two sides of the detection device, and a conveying belt is arranged below the detection device and the screening area.
Preferably, the two sides of the detection device are provided with side doors, a camera and a photographing light source are arranged in the detection device, a lens of the camera is opposite to the conveying belt, and the photographing light source is perpendicular to the camera and is electrically connected with the controller.
Preferably, the screening area comprises a screening device, the screening device is fixedly connected with the frame through two fixing seats, two are respectively provided with a mounting seat on the fixing seats, two are fixedly connected with fixing seats between the mounting seats, a screw rod and a guide rail are arranged on the fixing seats, the screw rod is mutually parallel to the guide rail and is mutually perpendicular to the moving direction of the conveying belt, a movable cylinder is slidably connected on the guide rail, the movable cylinder is mutually matched with the screw rod, and a shifting plate is fixedly connected on the movable cylinder.
Preferably, the controller comprises a shell, a man-machine interaction device is embedded in the shell, the shell is fixedly connected with the detection device through a hanging lug, a cover plate is arranged on the front face of the shell, the cover plate is connected with the shell through a hinge, and a through hole is formed in the lower portion of the shell.
Preferably, the outside of frame is provided with scram switch, scram switch with mainframe electrical connection, the frame is provided with electric box, motor in one side of keeping away from detection device, motor, electric box, mainframe electrical connection, the motor pass through the belt with the conveyer belt is connected.
Preferably, a plurality of strips are arranged on the conveyor belt at equal intervals, and are horizontally paved on the conveyor belt and mutually perpendicular to the movement direction of the conveyor belt.
Preferably, a collecting box B is arranged at a section of the frame far away from the screening area, and a collecting box A is arranged at one side of the screening area.
Preferably, the collecting box A and the collecting box B are respectively provided with a sliding plate.
Preferably, a display is arranged on one side of the detection device, which is close to the screening area.
Compared with the prior art, the visual detection sorting equipment has the beneficial effects that the self-defined operation is realized, the controller allows operators to input visual detection parameters according to specific requirements, so that the equipment can adapt to different sorting requirements, the detection device is provided with the camera, the sensor and the shooting light source, can efficiently acquire and detect characteristic information of products, such as shapes, colors, sizes and the like, and is beneficial to ensuring the quality and consistency of the products, the automatic sorting is realized, the screening device in the screening area can execute an automatic sorting task according to detection results, reject unqualified products, and the equipment can automatically execute detection and sorting tasks, so that the manual intervention is reduced, and the production efficiency is improved. The stability of equipment when high-speed operation can be guaranteed to the firm support of frame.
Overall, the apparatus is capable of improving the efficiency, product quality and consistency of the production line while reducing the likelihood of manual operation and human error, which is a beneficial solution for production tasks requiring high precision detection and sorting.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of the structure of the screening zone;
FIG. 3 is a schematic diagram of a controller;
FIG. 4 is a schematic diagram of the structure of the detecting device
Fig. 5 is a schematic structural view of the collection tank a.
In the figure: 1-controller, 101-cover plate, 102-shell, 103-hanging lug, 104-through hole, 2-detection device, 201-side door, 3-display, 4-screening area, 401-screening device, 40101-fixing seat, 40102-shifting plate, 40103-mounting seat, 40104-guide rail, 40105-screw, 40106-movable cylinder, 5-collecting box A, 501-slide plate, 6-collecting box B, 7-motor, 8-electric box, 9-main case, 10-conveyer belt, 1001-strip, 11-frame, 1101-emergency stop switch.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, in an embodiment of the present utility model, a visual inspection sorting apparatus includes a controller 1, a inspecting device 2, and a screening area 4, wherein the controller 1, the inspecting device 2, and the screening area 4 are electrically connected through a main casing 9, the inspecting device 2 is located at an upper portion of a frame 11, the controller 1 and the screening area 4 are respectively disposed at two sides of the inspecting device 2, and a conveyor belt 10 is disposed below the inspecting device 2 and the screening area 4. The controller 1 is responsible for managing and coordinating all parts of the equipment, an operator can input parameters required by a visual detection program through a human-computer interaction interface to carry out complete self-defined operation, the equipment is suitable for sorting nuts according to different sorting requirements, a Haikang visual detection system is adopted to check the missing welding condition of the workpiece nuts, specified parameters are set according to the characteristics of qualified nuts so as to ensure the normal operation of the visual detection sorting equipment, and the equipment also comprises electronic elements, interfaces and software programs and is used for receiving, analyzing and processing detection data and formulating corresponding operation instructions. The visual inspection of sea health is prior art and will not be described in detail herein. The detection device 2 includes a camera, a sensor, a photographing light source, and the like, and is used for acquiring and detecting characteristic information of the nut or other parts. Such information may typically be visual information such as shape, color, size, dimensions, etc. The function of the detection device 2 is to transfer this information to the controller 1 for further analysis and decision making and then to the screening device 401 of the screening zone 4, which screening device 401 performs the screening task of rejecting the unsatisfactory parts from the conveyor belt 10. The mainframe box 9 is a relay point for electrical connection among the controller 1, the detecting device 2 and the screening area 4, and is used for ensuring that these components can effectively cooperate. The conveyor belt 10 is used for conveying parts or products, so that the parts or products pass under the detection device 2 and the screening area 4 in sequence for detection. The conveyor belt 10 is speed and direction controllable to accommodate different production requirements. The frame 11 is assembled by firm aluminium alloy, can effectively bear detection device 2, screening zone 4's weight and alleviate the vibration when moving.
The both sides of detection device 2 are provided with side door 201, and inside is provided with the camera, shoots the light source, and the camera's camera lens is just right to conveyer belt 10, shoots the light source perpendicular to 10, and the camera is connected with controller 1 electricity. The side door 201 is intended to facilitate maintenance, calibration or replacement of the assembly by an operator, while remaining closed during normal operation. The camera of the inspection device 2 is a high resolution industrial camera for accurately photographing parts or products on the conveyor belt 10. Meanwhile, a photographing light source illumination system is arranged around the camera, so that uniform illumination is obtained inside the detection device 2, the object is ensured to present details in a clear manner in a photo, and the photographing light source is usually a high-brightness LED lamp or other industrial illumination equipment. These light sources are generally oriented perpendicular to the conveyor belt 10 to reduce shadowing and light reflection and provide optimal imaging conditions. The electrical connection of the camera to the controller 1 ensures that the camera arranges the parameters set by the operator to take a picture for image processing and analysis by the host box 9.
Screening area 4 includes sieving mechanism 401, sieving mechanism 401 passes through two fixing bases 40101 and frame 11 fixed connection, be provided with mount pad 40103 on two fixing bases 40101 respectively, fixedly connected with fixing base 40101 between two mount pads 40103, be provided with screw rod 40105 on the fixing base 40101, guide rail 40104, screw rod 40105 is parallel to each other with guide rail 40104, and all mutually perpendicular with the direction of motion of conveyer belt 10, sliding connection has movable cylinder 40106 on the guide rail 40104, movable cylinder 40106 is supporting with screw rod 40105 each other, fixedly connected with dials plate 40102 on the movable cylinder 40106.
The fixing base 40101 is used for firmly supporting the screening device 401 to be installed on the frame 11, the screw rod 40105 and the guide rail 40104 form a motion system of the screening device 401, the movable air cylinder 40106 is matched with the screw rod 40105, when the movable air cylinder 40106 is inflated or deflated, a piston rod of the movable air cylinder is pushed out or retracted, so that the movable air cylinder 40106 moves back and forth along the screw rod 40105, and the shifting plate 40102 can be driven to push parts on the conveying belt 10 to the collecting box A5.
The controller 1 comprises a shell 102, a man-machine interaction device is embedded in the shell 102, the shell 102 is fixedly connected with the detection device 2 through a hanging lug 103, a cover plate 101 is arranged on the front face of the shell 102, the cover plate 101 is connected with the shell 102 through a hinge, after detection data setting is completed, the cover plate 101 is closed, and the man-machine interaction device is placed in error touch. The lower part of the shell 102 is provided with a through hole 104 to achieve the purpose of cooling, so that the man-machine interaction device can be kept at a proper working condition temperature. The outside of frame 11 is provided with scram switch 1101, scram switch 1101 and mainframe 9 electric connection, and frame 11 is provided with electric box 8, motor 7 in the one side that keeps away from detection device 2, and motor 7, electric box 8, mainframe 9 electric connection, motor 7 passes through the belt and is connected with conveyer belt 10. A plurality of strips 1001 are equidistantly arranged on the conveyor belt 10, and the strips 1001 are horizontally paved on the conveyor belt 10 and are perpendicular to the moving direction of the conveyor belt 10. A section of the frame 11 far away from the screening zone 4 is provided with a collecting box B6, and a collecting box A5 is provided at one side of the screening zone 4. The collecting box A5 and the collecting box B6 are respectively provided with a sliding plate 501. A display 3 is arranged on the side of the detection device 2 close to the screening zone 4.
The emergency stop switch 1101 on the outer side of the frame 11 is electrically connected to the main cabinet 9. The emergency stop switch 1101 is a safety device for the operation of the emergency stop apparatus to raise the safety factor. The motor 7 is connected with the conveyer belt 10 through a belt and is used for pushing the conveyer belt 10 to circularly move from the detection device 2 to the screening area 4. The conveyer belt 10 spans whole equipment, carries product or object to pass through detection device 2 and screening zone 4, and a plurality of strips 1001 have been distributed to the equidistance on conveyer belt 10, and these strips 1001 transversely lay on the conveyer belt to two conveyer belts 10 form a detection square, and every detection square carries out one and shoots detection and judge, and automatic signal triggering vision system adopts the camera to shoot the work piece, and whether the system is qualified by oneself judgement.
The collection box A5 and the collection box B6 are used for collecting products or objects which are different in screening or classification. The collecting box A5 collects unqualified products, the collecting box B6 collects aggregate products, the collecting box A5 and the collecting box B6 are both provided with sliding plates 501, and unqualified products pushed out by the screening device 401 or qualified high-quality products sliding out from the tail of the conveying belt 10 are scratched into the collecting box A5 or the collecting box B6 through the sliding plates 501. The display 3 is used to display the results of the test, status of the device or other information to assist the operator in monitoring the performance and results of the device.
Before starting the inspection, an operator sets inspection standard parameters through the controller 1, and when the inspected part or product passes through the inspection device 2 via the conveyor belt 10, the camera takes a plurality of pictures at high speed, the pictures capture the characteristics of various aspects of the object, and the images are transmitted to the controller 1 and the main cabinet 9 for analysis and correction. According to predefined criteria, the mainframe box 9 can make a decision, and for the found defective products, the mainframe box 9 sends a signal, so that the movable cylinder 40106 on the screening device 401 drives the shifting plate 40102 to reject the defective products from the conveyor belt 10 and slide into the collecting box A5, otherwise, the good products are high-quality products, the conveyor belt 10 continues to move, and the good products are scraped into the collecting box B6 from the conveyor belt 10, so that the process is repeated to ensure the product quality or complete other automatic tasks.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides a visual inspection sorting equipment, its characterized in that includes controller (1), detection device (2), screening zone (4), through mainframe box (9) electric connection between controller (1), detection device (2), the screening zone (4), detection device (2) are located the upper portion of frame (11), controller (1), screening zone (4) are provided with respectively detection device (2) both sides, detection device (2), screening zone (4) below are provided with conveyer belt (10), screening zone (4) include sieving mechanism (401), sieving mechanism (401) through two fixing bases (40101) with frame (11) fixed connection, two are provided with mount pad (40103) on fixing bases (40101) respectively, two fixedly connected with fixing bases (40101) between fixing bases (40103), be provided with screw rod (40105) on fixing bases (40101), guide rail (40104), screw rod (05) with guide rail (40104) are parallel to each other and conveyer belt (4) below are provided with conveyer belt (10), and on the mutual direction of movement 40105 and cylinder 40106 are connected with mutually perpendicular on 40106 moving direction, a poking plate (40102) is fixedly connected to the movable air cylinder (40106).
2. The visual inspection and sorting equipment according to claim 1, wherein side doors (201) are arranged on two sides of the inspection device (2), a camera and a photographing light source are arranged in the inspection device, a lens of the camera faces the conveyor belt (10), the photographing light source is perpendicular to the conveyor belt (10), and the camera is electrically connected with the controller (1).
3. The visual inspection and sorting equipment according to claim 2, wherein the controller (1) comprises a housing (102), a man-machine interaction device is embedded in the housing (102), the housing (102) is fixedly connected with the inspection device (2) through a hanging lug (103), a cover plate (101) is arranged on the front surface of the housing (102), the cover plate (101) is connected with the housing (102) through a hinge, and a through hole (104) is formed in the lower portion of the housing (102).
4. The visual inspection sorting device according to claim 1, wherein a scram switch (1101) is arranged on the outer side of the frame (11), the scram switch (1101) is electrically connected with the main case (9), the frame (11) is provided with an electric box (8) and a motor (7) on one side far away from the inspection device (2), the motor (7), the electric box (8) and the main case (9) are electrically connected, and the motor (7) is connected with the conveying belt (10) through a belt.
5. A visual inspection and sorting apparatus as in claim 1, characterized in that said conveyor belt (10) is provided with a plurality of strips (1001) equidistant therefrom, said strips (1001) being tiled transversely on said conveyor belt (10) in a direction perpendicular to the direction of movement of said conveyor belt (10).
6. A visual inspection sorting apparatus according to claim 1, characterized in that a section of the frame (11) remote from the screening zone (4) is provided with a collecting box B (6), and that a collecting box a (5) is provided on one side of the screening zone (4).
7. The visual inspection and sorting equipment according to claim 6, wherein the collection boxes a (5) and B (6) are provided with sliding plates (501).
8. A visual inspection sorting apparatus as claimed in claim 4, characterised in that the side of the inspection device (2) adjacent to the screening zone (4) is provided with a display (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420077261.2U CN222241443U (en) | 2024-01-12 | 2024-01-12 | Visual inspection sorting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420077261.2U CN222241443U (en) | 2024-01-12 | 2024-01-12 | Visual inspection sorting equipment |
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| Publication Number | Publication Date |
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| CN222241443U true CN222241443U (en) | 2024-12-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202420077261.2U Active CN222241443U (en) | 2024-01-12 | 2024-01-12 | Visual inspection sorting equipment |
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| CN (1) | CN222241443U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120702988A (en) * | 2025-06-30 | 2025-09-26 | 欧亦姆半导体设备科技(靖江)有限公司 | A semiconductor packaging quality visual inspection device |
-
2024
- 2024-01-12 CN CN202420077261.2U patent/CN222241443U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120702988A (en) * | 2025-06-30 | 2025-09-26 | 欧亦姆半导体设备科技(靖江)有限公司 | A semiconductor packaging quality visual inspection device |
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