Multi-station drilling machine
Technical Field
The utility model belongs to the technical field of drilling machines, and particularly relates to a multi-station drilling machine.
Background
The drilling machine is characterized in that a cylindrical hole is reserved on a target object by using a tool which is harder and sharper than the target object in a rotary cutting or rotary extrusion mode, the expected effect is achieved by drilling a precise part, the drilling machine comprises a semiautomatic drilling machine and a fully automatic drilling machine, most enterprises consider the fully automatic drilling machine as the development direction along with the increase of the manpower resource cost, the drilling technology of the automatic drilling machine is improved along with the development of the times, and the fully automatic drilling machine is used for drilling various hardware dies, jigs and various accessories, so that the advantages are obvious.
At present, when drilling the section bar, the fully-automatic drilling machine commonly adopted comprises a multi-link hinge drilling machine, a double-end horizontal type multi-hole drilling machine and a numerical control drilling and milling device, wherein the multi-link hinge drilling machine and the double-end horizontal type multi-hole drilling machine are simple to operate, but can only drill holes in a horizontal plane, and the numerical control drilling and milling device can perform multi-position holes, but can only drill holes one by one, so that the efficiency is relatively low and the manufacturing cost is high.
Disclosure of utility model
Aiming at the defects or shortcomings in the prior art, the utility model provides a multi-station drilling machine which can simultaneously drill holes in multiple positions on a section bar without drilling holes one by one, and improves the drilling efficiency of the section bar.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
The embodiment of the utility model provides a multi-station drilling machine which comprises a frame, a loading and unloading mechanism and a drilling mechanism, wherein the loading and unloading mechanism and the drilling mechanism are arranged at the top of the frame, the drilling mechanism comprises a plurality of vertical drilling mechanisms and a plurality of horizontal drilling mechanisms, the loading and unloading mechanism comprises a material lifting table, the plurality of vertical drilling mechanisms are positioned right above the material lifting table, the plurality of horizontal drilling mechanisms are positioned at one side of the material lifting table, and the plurality of vertical drilling mechanisms and the plurality of horizontal drilling mechanisms are arranged right opposite to the material lifting table.
Further, the feeding and discharging mechanism comprises a feeding mechanism and a discharging mechanism, the feeding mechanism and the discharging mechanism are arranged oppositely, the feeding mechanism comprises a material table, and the material lifting table is arranged on one side of the material table.
Further, be provided with a plurality of material slide rails between material platform and the material elevating platform, material slide rail one end links to each other with the material platform, and the other end downward sloping sets up, makes the tip of material slide rail be located the material elevating platform directly over.
Further, elevating system all is provided with at material elevating platform's both ends, elevating system includes the mount, the mount is "]" shape structure, is provided with the lead screw on the mount, the lead screw both ends all rotate with the mount to be connected, rotate on the lead screw and be connected with the sliding block, sliding connection has the guide bar in the both sides of sliding block, the both ends and the mount fixed connection of guide bar, the mount is passed at the top of lead screw to fixedly connected with hand wheel.
Further, feed mechanism still includes material fixed establishment, and material fixed establishment is equipped with a plurality ofly, and a plurality of material fixed establishment all set up in material platform below, and just set up to the material elevating platform, material platform below is provided with first slide mechanism, first slide mechanism fixes in the frame, and a plurality of material fixed establishment are all fixed on first slide mechanism.
Further, the blanking mechanism is provided with a plurality of, and a plurality of blanking mechanism bottoms are all connected with the second sliding mechanism through the second connecting plate, the second sliding mechanism is arranged on one side of the material lifting table far away from the first sliding mechanism, and the second sliding mechanism is arranged in parallel with the first sliding mechanism.
Further, the vertical drilling mechanism comprises a first supporting plate, the first supporting plate is of an L-shaped structure and comprises a bottom plate and a side plate, the bottom plate is fixedly connected with a second sliding mechanism, a screw rod guide rail mechanism is arranged on one side, facing the material platform, of the side plate, a sliding table is slidably connected onto the screw rod guide rail mechanism, a first drilling machine is arranged on the sliding table, and the first drilling machine is located right above the material lifting platform.
Further, the horizontal drilling mechanism comprises a second drilling machine and a linear module, the second drilling machine is fixed on a sliding table of the linear module, movement of the second drilling machine is achieved through the linear module, and the bottom of the linear module is fixedly connected with the first sliding mechanism through a second supporting plate.
Further, the dust collection device comprises a dust collection mechanism, the dust collection mechanism comprises a first dust collection cover, the first dust collection cover is fixed on a sliding table of the vertical drilling mechanism through a fixing plate and located on one side of a first drilling machine, and the first dust collection cover is connected with a dust collector through a pipeline.
Further, one end of the material lifting table is provided with a blowing hole, the other end of the material lifting table is provided with a second dust collecting cover, the blowing hole is connected with a compressed air pipeline, and the second dust collecting cover is connected with the dust collector through the pipeline.
Compared with the prior art, the utility model has the beneficial effects that:
1. According to the utility model, the plurality of vertical drilling mechanisms and the horizontal drilling mechanisms are arranged on the two sides of the material lifting table, the vertical drilling mechanisms and the horizontal drilling mechanisms are utilized to drill the horizontal plane and the side surface of the section bar at the same time, the drilling positions are adjustable, holes are not required to be drilled one by one, and the drilling efficiency of the section bar is improved.
2. According to the utility model, the lifting devices are arranged at the two ends of the material lifting table, so that the height of the material can be adjusted and fixed according to the shape of the material, and the punching operation on the sectional materials with different specifications can be conveniently performed.
3. According to the utility model, the first dust collecting cover is arranged on one side of the first drilling machine, the blowing holes and the second dust collecting cover are arranged at two ends of the material lifting table, the exhaust ports are arranged on two sides of the material table and are connected with the dust collectors, so that generated dust is removed in time when drilling is carried out, and dust pollution is avoided, and the health of workers is influenced.
4. The rotating speed of the drilling machine provided by the utility model is up to 30000 revolutions per minute, the rotating speed of the drilling machine is adjustable, different working modes can be selected on the touch screen of the control box according to the material of the section bar, and the system can select proper rotating speed according to the material of the section bar and remind operators to replace proper drill bits.
Drawings
FIG. 1 is a schematic diagram of a front structure of a drilling machine according to an embodiment of the present utility model;
FIG. 2 is a schematic view of the back structure of a drilling machine according to an embodiment of the present utility model;
FIG. 3 is a schematic view of a lifting mechanism according to an embodiment of the present utility model;
FIG. 4 is a diagram showing the positional relationship of each mechanism on the upper surface of the frame in an embodiment of the present utility model;
FIG. 5 is a block diagram of a material fixing mechanism in an embodiment of the present utility model;
FIG. 6 is a schematic diagram of a blanking mechanism in an embodiment of the present utility model;
FIG. 7 is a schematic view of a vertical drilling mechanism according to an embodiment of the present utility model;
FIG. 8 is a schematic view of a horizontal drilling mechanism according to an embodiment of the present utility model;
Wherein, 1, a frame, 2, a material table, 3, a material lifting table, 4, a material sliding rail, 5, a lifting mechanism, 51, a fixing frame, 52, a screw rod, 53, a sliding block, 54, a guide rod, 55, a hand wheel, 6, a material fixing mechanism, 61, a first cylinder, 62, a first pushing block, 63, a first connecting plate, 7, a first sliding mechanism, 71, a first sliding rail, 72, a first sliding block, 8, a blanking mechanism, 81, a second cylinder, 82, a second pushing block, 83, a second connecting plate, 9, a second sliding mechanism, 91, a second sliding rail, 92, a second sliding block, 10, a finished product frame, 11, a vertical drilling mechanism, 111, a first supporting plate, 112, a screw rod guide mechanism, 113, a sliding table, 114, a driving motor, 115, a first drilling machine, 12, a horizontal drilling mechanism, 121, a second drilling machine, 122, a linear module, 123, a second supporting plate, 13, a first dust suction hood, 14, an exhaust port, 15, a blowing hole, 16, a second dust hood, 17 and a control box.
Detailed Description
The drilling machine provided by the utility model is mainly used for punching frames of photovoltaic modules, punching door and window profiles, punching profiles with different positions and different planes in other industries, and the like.
The utility model will be further described with reference to the drawings and examples.
In an exemplary embodiment of the present utility model, as shown in fig. 1 and 2, a multi-station drilling machine includes a frame 1, a loading and unloading mechanism, a drilling mechanism and a dust collection mechanism, where the loading and unloading mechanism and the drilling mechanism are both disposed on the top of the frame 1.
The feeding mechanism comprises a feeding mechanism and a discharging mechanism 8, the feeding mechanism and the discharging mechanism 8 are oppositely arranged, the feeding mechanism comprises a material table 2, one side of the material table 2 is provided with a material lifting table 3, the height of the material table 2 is higher than that of the material lifting table 3, a plurality of material sliding rails 4 are arranged between the material table 2 and the material lifting table 3, one end of each material sliding rail 4 is connected with the material table 2, the other end of each material sliding rail 4 is arranged in a downward inclined mode, the end of each material sliding rail 4 is located right above the material lifting table 3, after the material moves to the edge of one side of the material table 2, the material slides along the material sliding rails 4, and finally falls onto the material lifting table 3, so that material feeding is realized.
The material elevating platform 3 is "L" shape structure, including riser and diaphragm, riser and diaphragm set up perpendicularly, and the riser sets up in the diaphragm one side of keeping away from material platform 2, and the material slides along material slide rail 4 and falls on the diaphragm, and the riser avoids the material to follow the diaphragm and falls.
Both ends of the material lifting table 3 are provided with lifting mechanisms 5, both ends of the material lifting table 3 are connected with the lifting mechanisms 5, and the height of the material lifting table 3 is controlled through the lifting mechanisms 5, so that drilling is carried out on materials with different specifications.
Specifically, as shown in fig. 3, the lifting mechanism 5 includes a fixing frame 51, the fixing frame 51 is in a shape of a section, a screw rod 52 is provided on the fixing frame 51, two ends of the screw rod 52 are rotationally connected with the fixing frame 51, a sliding block 53 is rotationally connected to the screw rod 52, two sides of the sliding block 53 are slidably connected with guide rods 54, two ends of the guide rods 54 are fixedly connected with the fixing frame 51, the top of the screw rod 52 passes through the fixing frame 51 and is fixedly connected with a hand wheel 55, the hand wheel 55 is rotated, the sliding block 53 is driven to move up and down through the screw rod 52, and the sliding block 53 is fixedly connected with the end part of the material lifting table 3, so that the material lifting table 3 is driven to lift by the lifting mechanism 5.
The two ends of the material lifting platform 3 are provided with level bars, so that the horizontal state of the platform can be conveniently maintained when the height is adjusted.
The feeding mechanism further comprises a plurality of material fixing mechanisms 6, the material fixing mechanisms 6 are arranged below the material table 2 and just face the material lifting table 3, a first sliding mechanism 7 is arranged below the material table 2, the first sliding mechanism 7 is fixed on the frame 1, and the material fixing mechanisms 6 are fixed on the first sliding mechanism 7, so that the material fixing mechanisms 6 can slide on the frame 1 by means of the utilization.
Specifically, as shown in fig. 4 and 5, the first sliding mechanism 7 includes two first sliding rails 71, two first sliding rails 71 are disposed in parallel, a plurality of first sliders 72 are slidably connected to the first sliding rails 71, the material fixing mechanism 6 includes a first cylinder 61, a first pushing block 62 is fixed to a telescopic end of the first cylinder 61, and a bottom of the first cylinder 61 is fixedly connected to the first sliders 72 through a first connecting plate 63.
When the drilling is carried out on the materials, the first air cylinder 61 drives the first push block 62 to move, and as the first air cylinder 61 is just opposite to the material lifting table 3, the first push block 62 can be contacted with the side surface of the materials after the telescopic end of the first air cylinder 61 is extended, so that the materials are clamped by a plurality of first push blocks 62 and vertical plates on the material lifting table 3, and the materials are prevented from moving during the drilling.
As shown in fig. 6, the blanking mechanism 8 includes a plurality of second air cylinders 81, the telescopic ends of the second air cylinders 81 are fixedly connected with second pushing blocks 82, the bottoms of the second air cylinders 81 are connected with the second sliding mechanism 9 through second connecting plates 83, the second sliding mechanism 9 is arranged on one side, away from the first sliding mechanism 7, of the material lifting table 3, and the second sliding mechanism 9 is arranged in parallel with the first sliding mechanism 7.
The second sliding mechanism 9 is similar to the first sliding mechanism 7 in structure and comprises two second sliding rails 91 which are arranged in parallel, a plurality of second sliding blocks 92 are connected to the second sliding rails 91 in a sliding manner, and the bottom of the second air cylinder 81 is fixedly connected with the second sliding blocks 92 through a second connecting plate 83.
A plurality of through holes 31 are formed in the vertical plate of the material lifting table 3, the through holes 31 and the second air cylinders 81 are in one-to-one correspondence, the size of the through holes 31 is larger than that of the second push blocks 82, the second push blocks 82 can penetrate through the through holes 31, when blanking is carried out, the first push blocks 62 retract along with the first air cylinders 61, the second push blocks 82 extend out along with the second air cylinders 81, and the second push blocks 82 penetrate through the through holes 31 to contact with the side surfaces of materials, so that the materials are pushed off from the material lifting table 3 and fall onto a finished product frame 10 below the frame 1.
The drilling mechanism includes a plurality of vertical drilling mechanisms 11 and a plurality of horizontal drilling mechanisms 12, and the plurality of vertical drilling mechanisms 11 are each fixed to the second slide mechanism 9 so that the vertical drilling mechanisms 11 can slide on the frame 1. Specifically, as shown in fig. 7, the vertical drilling mechanism 11 includes a first support plate 111, the first support plate 111 is in an L-shaped structure, and includes a bottom plate and a side plate, the bottom plate is fixedly connected with a second slider 92, one side of the side plate, which faces the material table 2, is provided with a screw guide rail mechanism 112, the screw guide rail mechanism 112 is a common transmission mechanism composed of a screw and a guide rail, a sliding table 113 is slidably connected to the screw guide rail mechanism 112, the middle part of the bottom surface of the sliding table 113 is fixedly connected with a screw nut, two sides of the bottom surface of the sliding table 113 are connected with the sliders on the guide rail, a driving motor 114 is arranged at the top end of the screw guide rail mechanism 112, and an output shaft of the driving motor 114 is connected with one end of the screw, so that the screw is driven to rotate by the driving motor 114, and then lifting movement of the sliding table 113 is realized, the sliding table 113 is provided with a first drilling machine 115, the first drilling machine 115 follows the sliding table 113 to perform lifting movement, and thus drilling the material fixed on the material lifting table 3.
As shown in fig. 8, the plurality of horizontal drilling mechanisms 12 are fixedly connected with the first sliding mechanism 7, the plurality of horizontal drilling mechanisms 12 slide on the frame 1 by utilizing the first sliding mechanism 7, the horizontal drilling mechanisms 12 comprise a second drilling machine 121 and a linear module 122, the second drilling machine 121 is fixed on a sliding table 113 of the linear module 122, the movement of the second drilling machine 121 is realized through the linear module 122, the bottom of the linear module 122 is fixed on the first sliding block 72 through a second supporting plate 123, so that the sliding connection between the horizontal drilling mechanisms 12 and the first sliding rail 71 is realized, the second drilling machine 121 is arranged opposite to the material lifting table 3, and the linear module 122 drives the second drilling machine 121 to perform telescopic movement, so that the side wall of a material placed on the material lifting table 3 is drilled.
The dust collection mechanism comprises a first dust collection cover 13, the first dust collection cover 13 is fixed on a sliding table 113 of the vertical drilling mechanism 11 through a fixing plate and is positioned on one side of a first drilling machine 115, the first dust collection cover 13 is connected with the dust collector through a pipeline, dust in the drilling process enters the dust collector through the pipeline under the negative pressure effect of the dust collector, and the dust is filtered.
And, material platform 2 bottom both sides and rear side all are provided with the curb plate, have seted up gas vent 14 on the curb plate of material platform 2 both sides, and gas vent 14 on both sides links to each other with the dust catcher through the pipeline, makes material platform 2 bottom play the effect of dust cage, through negative pressure suction, makes drilling machine produce the negative pressure environment around, prevents that the dust from dispersing outward.
In addition, one end of the material lifting table 3 is provided with a purging hole 15, the other end of the material lifting table is provided with a second dust collecting cover 16, the purging hole 15 is connected with a compressed air pipeline, the second dust collecting cover 16 is connected with the dust collector through the pipeline, after the workpiece is processed, a compressed air electromagnetic valve is opened, compressed air enters a product inner cavity through the purging hole 15, dust is blown out, enters the second dust collecting cover 16 at the other side, negative pressure is arranged in the second dust collecting cover 16, the dust collecting effect is enhanced, and the dust enters the dust collector through the pipeline to be filtered.
The machine frame 1 is also provided with a control box 17, a controller and a touch screen are arranged in the control box 17, the controller is respectively and electrically connected with each structure, different working modes can be selected through the touch screen, the controller selects proper rotating speeds according to different sectional materials, and an operator is reminded of replacing proper drill bits.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.