CN222219445U - A new type of horizontal kneading disperser - Google Patents
A new type of horizontal kneading disperser Download PDFInfo
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- CN222219445U CN222219445U CN202420832601.8U CN202420832601U CN222219445U CN 222219445 U CN222219445 U CN 222219445U CN 202420832601 U CN202420832601 U CN 202420832601U CN 222219445 U CN222219445 U CN 222219445U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
本实用新型公开了一种新型卧式捏合分散机，属于化工设备领域。一种新型卧式捏合分散机，包括：机架，所述机架的上侧依次安装固定有驱动机构和料仓；本实用新型中，通过设置注料机构、出料机构以及翻盖机构相配合，实现了浆料的精准注入、高效出料和方便清洁维护等有益效果，注料机构定量投入浆料和添加剂，提高了生产的精确性和稳定性，出料机构设计使得材料能够顺畅排出，避免了堵塞情况，提升了出料效率，翻盖机构设计方便了操作人员对料仓内碎料进行清洗及维护，节省人力成本，增加操作便捷性，本实用新型的设计使捏合分散机在工业生产中实现了自动化、高效化的加工过程，提升了生产效率，降低了人力成本，改善了设备维护和清洁的便捷性。
The utility model discloses a novel horizontal kneading and dispersing machine, which belongs to the field of chemical equipment. A novel horizontal kneading and dispersing machine comprises: a frame, on the upper side of which a driving mechanism and a silo are sequentially fixed; in the utility model, by arranging an injection mechanism, a discharging mechanism and a flap mechanism to cooperate with each other, the beneficial effects such as accurate injection of slurry, efficient discharging and convenient cleaning and maintenance are achieved, the injection mechanism quantitatively inputs slurry and additives, improves the accuracy and stability of production, the discharging mechanism design enables the material to be discharged smoothly, avoids blockage, and improves the discharging efficiency, the flap mechanism design facilitates the operator to clean and maintain the broken materials in the silo, saves labor costs, and increases the convenience of operation, the design of the utility model enables the kneading and dispersing machine to realize an automated and efficient processing process in industrial production, improves production efficiency, reduces labor costs, and improves the convenience of equipment maintenance and cleaning.
Description
Technical Field
The utility model relates to the field of chemical equipment, in particular to a novel horizontal kneading and dispersing machine.
Background
A kneader-disperser is a device for extruding, kneading, mixing and shaping materials. The stirring shaft is rotated to apply high pressure and shearing force, so that materials are continuously extruded, kneaded and mixed in the equipment, the purposes of processing and forming the materials are achieved, and the kneading and dispersing machine is generally used in the industries of rubber, plastics, food and the like, plays an important role in production, and can realize fine material treatment and shape molding.
It was found by research analysis that the existing kneading dispersion machine had some defects in the use process. The discharging device comprises the problems of inconvenient discharging, low discharging efficiency, inconvenient cleaning and the like. In traditional machine, the unreasonable material that leads to of discharge gate design can't discharge smoothly, appears blocking up the condition easily, influences production efficiency. Meanwhile, manual intervention is needed in the discharging process, and the efficiency is low. In addition, the cleaning of the bin is difficult, the operation is complex, and more manpower and time are required to be consumed. These problems limit the range of application and efficiency of the kneading dispersion machine in industrial production, and therefore, improvement of the shortcomings and drawbacks of the prior art is necessary.
Disclosure of utility model
The utility model aims at providing a novel horizontal kneading and dispersing machine to solve the problem that proposes among the background art.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The novel horizontal kneading and dispersing machine comprises a frame, wherein a driving mechanism and a bin are sequentially installed and fixed on the upper side of the frame, two stirring shafts are connected to a power output end of the driving mechanism in a transmission mode, the stirring shafts are rotatably connected in the bin, a sealing cover is rotatably connected to the top of the bin, two groups of material injection mechanisms are fixed on the upper side of the sealing cover, a flip mechanism is installed on one side of the bin and used for driving the sealing cover to overturn, a discharging cavity is fixed on the lower side of the bin, a valve assembly is installed on the top of the discharging cavity, and a discharging mechanism is installed on the bottom of the discharging cavity.
Further, the driving mechanism comprises a driving motor, a speed reducer and a transmission case, the speed reducer is connected with a power output shaft of the driving motor, the transmission case is connected with an output shaft of the speed reducer, two gears meshed with each other are arranged in the transmission case, and the two gears are respectively and fixedly connected with the two stirring shafts through a coupler.
Further, be provided with the measuring pump on the notes material mechanism, the measuring pump is installed and is fixed in the upside of sealed lid, the upper end of measuring pump is fixed with the hopper, the lower extreme installation of measuring pump is fixed with the notes material pipe, communicate through the measuring pump between hopper, the notes material pipe penetrates down in the feed bin.
Further, the two groups of material injecting mechanisms are respectively used for injecting the slurry and the additive into the bin.
Further, the flip mechanism comprises a rotating rod, a first hydraulic telescopic rod, a connecting rod and an L-shaped piece, wherein the rotating rod is fixed on the upper side of the sealing cover, the L-shaped piece is fixed on the outer side of the storage bin, the middle part of the rotating rod is rotationally connected to the L-shaped piece, the movable end of the rotating rod is connected with the output end of the first hydraulic telescopic rod through the connecting rod, the connecting rod is hinged with the L-shaped piece, and the first hydraulic telescopic rod is fixed on one side of the frame.
Further, be provided with the spout on the valve subassembly, the spout is fixed in one side of ejection of compact chamber, be fixed with hydraulic telescoping rod two in the spout direction of keeping away from ejection of compact chamber, hydraulic telescoping rod two's power take off end is fixed with the valve plate, valve plate sliding connection is in the spout for the shutoff is carried out to the opening of ejection of compact chamber's upper end.
Further, be provided with the drum on the discharge mechanism, drum fixed connection is in the downside of ejection of compact chamber, the drum internal rotation is connected with the spiral material conveying roller, spiral blade on the spiral material conveying roller pastes with the inner wall of drum mutually, the one end in the drum outside is fixed with and is used for driving the spiral material conveying roller and carries out pivoted motor, the upside on the valve subassembly direction is kept away from to the drum is fixed with the discharge gate.
Compared with the prior art, the utility model provides a novel horizontal kneading and dispersing machine, which has the following beneficial effects:
According to the utility model, through the matching of the material injection mechanism, the material discharge mechanism and the flip mechanism, the beneficial effects of accurate injection, efficient material discharge, convenient cleaning maintenance and the like of slurry are realized, the material injection mechanism quantitatively inputs the slurry and the additive, the production accuracy and stability are improved, the material can be smoothly discharged by the design of the material discharge mechanism, the blocking condition is avoided, the material discharge efficiency is improved, the cleaning and maintenance of crushed aggregates in the storage bin are facilitated by the design of the flip mechanism, the labor cost is saved, the operation convenience is improved, and the automatic and efficient processing process of the kneading dispersion machine in industrial production is realized by the design of the utility model, the production efficiency is improved, the labor cost is reduced, and the convenience of equipment maintenance and cleaning is improved.
Drawings
FIG. 1 is a schematic diagram showing a front view structure of a novel horizontal kneading and dispersing machine according to the present utility model;
FIG. 2 is a schematic side view of a novel horizontal kneading and dispersing machine according to the present utility model;
FIG. 3 is a schematic diagram of a discharging mechanism of the novel horizontal kneading and dispersing machine;
FIG. 4 is a schematic cross-sectional view of a novel horizontal kneader-disperser according to the utility model;
FIG. 5 is a schematic view of the structure of part A in FIG. 4 of a novel horizontal kneading and dispersing machine according to the present utility model.
The device comprises a frame 1, a driving mechanism 2, a driving motor 21, a driving gear 22, a speed reducer 23, a transmission case 3, a storage bin 31, a sealing cover 4, a stirring shaft 5, a material injection mechanism 51, a metering pump 52, a hopper 53, a material injection pipe 6, a flip mechanism 61, a rotating rod 62, a first hydraulic telescopic rod 63, a connecting rod 64, an L-shaped piece 7, a material discharge cavity 8, a valve assembly 81, a sliding groove 82, a second hydraulic telescopic rod 83, a valve plate 9, a material discharge mechanism 91, a cylinder 92, a spiral material conveying roller 93 and a material discharge hole.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
Example 1:
Referring to figures 1-5, a novel horizontal kneading and dispersing machine comprises a frame 1, wherein a driving mechanism 2 and a storage bin 3 are sequentially installed and fixed on the upper side of the frame 1, a power output end of the driving mechanism 2 is connected with two stirring shafts 4 in a transmission mode, the stirring shafts 4 are rotatably connected in the storage bin 3, the top of the storage bin 3 is rotatably connected with a sealing cover 31, two groups of material injection mechanisms 5 are fixed on the upper side of the sealing cover 31, a flip mechanism 6 is installed on one side of the storage bin 3 and used for driving the sealing cover 31 to overturn, a discharging cavity 7 is fixed on the lower side of the storage bin 3, a valve component 8 is installed on the top of the discharging cavity 7, and a discharging mechanism 9 is installed on the bottom of the discharging cavity 7.
The driving mechanism 2 comprises a driving motor 21, a speed reducer 22 and a transmission case 23, wherein the speed reducer 22 is connected with a power output shaft of the driving motor 21, the transmission case 23 is connected with an output shaft of the speed reducer 22, two gears meshed with each other are arranged in the transmission case 23, and the two gears are respectively and fixedly connected with the two stirring shafts 4 through couplings.
The feeding mechanism 5 is provided with a metering pump 51, the metering pump 51 is fixedly arranged on the upper side of the sealing cover 31, a hopper 52 is fixedly arranged at the upper end of the metering pump 51, a feeding pipe 53 is fixedly arranged at the lower end of the metering pump 51, the hopper 52 and the feeding pipe 53 are communicated through the metering pump 51, and the feeding pipe 53 penetrates into the storage bin 3 downwards.
The two groups of material injecting mechanisms 5 are respectively used for injecting the slurry and the additive into the bin 3.
Example 2:
this embodiment differs from embodiment 1 in that:
the flip mechanism 6 comprises a rotating rod 61, a first hydraulic telescopic rod 62, a connecting rod 63 and an L-shaped piece 64, wherein the rotating rod 61 is fixed on the upper side of the sealing cover 31, the L-shaped piece 64 is fixed on the outer side of the storage bin 3, the middle part of the rotating rod 61 is rotationally connected to the L-shaped piece 64, the movable end of the rotating rod 61 is connected with the output end of the first hydraulic telescopic rod 62 through the connecting rod 63, the connecting rod 63 is hinged with the L-shaped piece 64, and the first hydraulic telescopic rod 62 is fixed on one side of the frame 1.
The valve assembly 8 is provided with a sliding groove 81, the sliding groove 81 is fixed on one side of the discharging cavity 7, the sliding groove 81 is far away from the discharging cavity 7, a second hydraulic telescopic rod 82 is fixed on the sliding groove 81, a valve plate 83 is fixed on the power output end of the second hydraulic telescopic rod 82, and the valve plate 83 is slidably connected in the sliding groove 81 and used for sealing an opening at the upper end of the discharging cavity 7.
The discharging mechanism 9 is provided with a cylinder 91, the cylinder 91 is fixedly connected to the lower side of the discharging cavity 7, a spiral conveying roller 92 is rotationally connected to the cylinder 91, spiral blades on the spiral conveying roller 92 are attached to the inner wall of the cylinder 91, one end of the outer side of the cylinder 91 is fixedly provided with a motor for driving the spiral conveying roller 92 to rotate, and a discharging hole 93 is fixedly arranged on the lower side of the cylinder 91 in the direction away from the valve component 8.
In the working principle, in the working state, as shown in fig. 4 and 5, an operator can pour slurry and additive into the hoppers 52 of the two groups of material injection mechanisms 5 respectively, then the metering pump 51 is started by an external switch to realize quantitative injection of the slurry and the additive into the storage bin 3 for automatic feeding and control of the feeding proportion, as shown in fig. 1 and 3, the speed reducer 22 can be driven to rotate by the driving motor 21 on the external switch-started driving mechanism 2, the speed reducer 22 can be utilized to realize speed change and then two stirring shafts 4 in the storage bin 3 can be driven to rotate by two groups of gears meshed with each other in the transmission case 23, and solvent and additive materials are continuously extruded between the two Z-shaped stirring shafts 4 to be subjected to high pressure and shearing force, so that the materials are mixed to form a required shape and are commonly used in rubber, plastic, food and other industries;
After kneading and forming of materials in the storage bin 3 are completed, as shown in fig. 3, the second hydraulic telescopic rod 82 on the valve component 8 is started to drive the valve plate 83 to horizontally move leftwards in the sliding groove 81 by means of retraction of the telescopic rod, so that blocking of the upper end of the discharging cavity 7 is eliminated, then the motor on the outer side of the cylinder 91 is started to drive the spiral conveying roller 92 to rotate, the slurry falls into the cylinder 91, the spiral blades on the spiral conveying roller 92 push the slurry to be continuously close to the discharging hole 93, and finally the slurry is discharged downwards from the discharging hole 93, the discharging mechanism 9 is arranged, so that the slurry can be discharged outwards at a uniform speed, blocking is avoided, discharging efficiency is improved, as shown in fig. 2, an operator can start the first hydraulic telescopic rod 62 on the flip mechanism 6, and can drive the rotary rod 61 to rotate around the rotating shaft on the L-shaped piece 64 by means of the connecting rod 63 when the output rod of the first hydraulic telescopic rod 62 is retracted, so that opening of the sealing cover 31 is achieved, labor is saved in the process, the operator is convenient to clean the stored particles in the storage bin 3, and meanwhile, the setting of the flip mechanism 6 is convenient to open the sealing cover 31 in the shaft 31 of the storage bin 3.
Claims (7)
1. The novel horizontal kneading and dispersing machine comprises a frame (1), and is characterized in that a driving mechanism (2) and a bin (3) are sequentially installed and fixed on the upper side of the frame (1), two stirring shafts (4) are connected to a power output end of the driving mechanism (2) in a transmission mode, the stirring shafts (4) are rotatably connected in the bin (3), a sealing cover (31) is rotatably connected to the top of the bin (3), two groups of material injecting mechanisms (5) are fixed on the upper side of the sealing cover (31), a flip mechanism (6) is installed on one side of the bin (3) and used for driving the sealing cover (31) to overturn, a discharging cavity (7) is fixed on the lower side of the bin (3), a valve component (8) is installed on the top of the discharging cavity (7), and a discharging mechanism (9) is installed on the bottom of the discharging cavity (7).
2. The novel horizontal kneading and dispersing machine according to claim 1, wherein the driving mechanism (2) comprises a driving motor (21), a speed reducer (22) and a transmission case (23), the speed reducer (22) is connected with a power output shaft of the driving motor (21), the transmission case (23) is connected with an output shaft of the speed reducer (22), two gears meshed with each other are arranged in the transmission case (23), and the two gears are respectively fixedly connected with the two stirring shafts (4) through couplings.
3. The novel horizontal kneading and dispersing machine according to claim 1, wherein a metering pump (51) is arranged on the material injection mechanism (5), the metering pump (51) is fixedly arranged on the upper side of the sealing cover (31), a hopper (52) is fixedly arranged at the upper end of the metering pump (51), a material injection pipe (53) is fixedly arranged at the lower end of the metering pump (51), the hopper (52) and the material injection pipe (53) are communicated through the metering pump (51), and the material injection pipe (53) penetrates into the storage bin (3) downwards.
4. A novel horizontal kneader-disperser according to claim 3, characterized in that two sets of injection mechanisms (5) are used for injecting the slurry and the additive into the silo (3), respectively.
5. The novel horizontal kneading and dispersing machine according to claim 1, wherein the flip mechanism (6) comprises a rotating rod (61), a first hydraulic telescopic rod (62), a connecting rod (63) and an L-shaped piece (64), the rotating rod (61) is fixed on the upper side of the sealing cover (31), the L-shaped piece (64) is fixed on the outer side of the storage bin (3), the middle part of the rotating rod (61) is rotationally connected to the L-shaped piece (64), the movable end of the rotating rod (61) is connected with the output end of the first hydraulic telescopic rod (62) through the connecting rod (63), the connecting rod (63) is hinged with the L-shaped piece (64), and the first hydraulic telescopic rod (62) is fixed on one side of the frame (1).
6. The novel horizontal kneading and dispersing machine according to claim 1, wherein a sliding groove (81) is formed in the valve assembly (8), the sliding groove (81) is fixed on one side of the discharging cavity (7), a second hydraulic telescopic rod (82) is fixed on the sliding groove (81) in the direction away from the discharging cavity (7), a valve plate (83) is fixed at the power output end of the second hydraulic telescopic rod (82), and the valve plate (83) is slidably connected in the sliding groove (81) and is used for plugging an opening at the upper end of the discharging cavity (7).
7. The novel horizontal kneading and dispersing machine according to claim 6, wherein a cylinder (91) is arranged on the discharging mechanism (9), the cylinder (91) is fixedly connected to the lower side of the discharging cavity (7), a spiral feeding roller (92) is rotationally connected to the cylinder (91), a spiral blade on the spiral feeding roller (92) is attached to the inner wall of the cylinder (91), a motor for driving the spiral feeding roller (92) to rotate is fixed to one end of the outer side of the cylinder (91), and a discharging hole (93) is fixed to the lower side of the cylinder (91) in the direction away from the valve component (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420832601.8U CN222219445U (en) | 2024-04-22 | 2024-04-22 | A new type of horizontal kneading disperser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420832601.8U CN222219445U (en) | 2024-04-22 | 2024-04-22 | A new type of horizontal kneading disperser |
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| Publication Number | Publication Date |
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| CN222219445U true CN222219445U (en) | 2024-12-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202420832601.8U Active CN222219445U (en) | 2024-04-22 | 2024-04-22 | A new type of horizontal kneading disperser |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119526630A (en) * | 2025-01-23 | 2025-02-28 | 安徽兰翔智能制造有限公司 | A high-speed kneading machine for raw materials used in rubber ring production |
| CN119701664A (en) * | 2025-02-28 | 2025-03-28 | 沈阳星膜科技有限公司 | Preparation method and preparation device of recrystallized silicon carbide disc-type membrane |
-
2024
- 2024-04-22 CN CN202420832601.8U patent/CN222219445U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119526630A (en) * | 2025-01-23 | 2025-02-28 | 安徽兰翔智能制造有限公司 | A high-speed kneading machine for raw materials used in rubber ring production |
| CN119701664A (en) * | 2025-02-28 | 2025-03-28 | 沈阳星膜科技有限公司 | Preparation method and preparation device of recrystallized silicon carbide disc-type membrane |
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