CN222180905U - High temperature cloth lead wire removal device - Google Patents
High temperature cloth lead wire removal device Download PDFInfo
- Publication number
- CN222180905U CN222180905U CN202421022045.4U CN202421022045U CN222180905U CN 222180905 U CN222180905 U CN 222180905U CN 202421022045 U CN202421022045 U CN 202421022045U CN 222180905 U CN222180905 U CN 222180905U
- Authority
- CN
- China
- Prior art keywords
- driving
- shaping
- tearing
- assembly
- photovoltaic module
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 55
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 title description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 105
- 238000007493 shaping process Methods 0.000 claims abstract description 91
- 238000001514 detection method Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims description 32
- 238000010438 heat treatment Methods 0.000 claims description 19
- 230000000903 blocking effect Effects 0.000 claims description 14
- 239000013072 incoming material Substances 0.000 claims description 13
- 230000001360 synchronised effect Effects 0.000 description 10
- 239000002699 waste material Substances 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Landscapes
- Photovoltaic Devices (AREA)
Abstract
本实用新型涉及光伏组件加工技术领域，公开了去高温布挑引线装置，包括：输送机构；归正机构，与所述输送机构对应设置，所述归正机构适于将所述输送机构上的光伏组件推动至预定位置；撕挑整形机构，可移动设置，所述撕挑整形机构适于移动至位于所述预定位置的光伏组件的引线位置并对光伏组件进行撕挑引线及引线整形；驱动机构，适于驱动所述撕挑整形机构移动；位置检测单元，对应所述预定位置的下方设置，并适于获取所述光伏组件上的引线位置信息，所述驱动机构适于根据所述引线位置信息驱动所述撕挑整形机构。本实用新型无需采用人工作业的方式，实现光伏组件上高温布的去除以及引线的扶正，保证了工作效率以及产品质量。
The utility model relates to the technical field of photovoltaic module processing, and discloses a device for removing high-temperature cloth and picking up leads, including: a conveying mechanism; a correcting mechanism, which is arranged corresponding to the conveying mechanism, and the correcting mechanism is suitable for pushing the photovoltaic module on the conveying mechanism to a predetermined position; a tearing and shaping mechanism, which is movably arranged, and the tearing and shaping mechanism is suitable for moving to the lead position of the photovoltaic module located at the predetermined position and tearing and picking up the leads and shaping the leads of the photovoltaic module; a driving mechanism, which is suitable for driving the tearing and shaping mechanism to move; a position detection unit, which is arranged below the predetermined position and is suitable for obtaining the lead position information on the photovoltaic module, and the driving mechanism is suitable for driving the tearing and shaping mechanism according to the lead position information. The utility model realizes the removal of high-temperature cloth on the photovoltaic module and the straightening of the leads without the need for manual operation, thereby ensuring work efficiency and product quality.
Description
Technical Field
The utility model relates to the technical field of photovoltaic module processing, in particular to a high-temperature cloth lead picking device.
Background
A photovoltaic module is a combination of photovoltaic cells that can provide a single dc output. Before the junction box is assembled, the high-temperature cloth at the junction box installation position needs to be torn off, so that the high-temperature cloth is removed, and the lead is erected. In the prior art, two operators are usually required to manually remove the high-temperature cloth and straighten the lead wires of the junction box. However, by adopting a manual operation mode, a worker with a long working time is easy to fatigue, the working efficiency is difficult to improve, and the product quality is difficult to ensure.
Disclosure of utility model
In view of the above, the utility model provides a device for removing high-temperature cloth and picking leads, which solves the problems that in the prior art, a manual operation mode is adopted to remove high-temperature cloth and centralize the leads of a junction box, a worker is easy to fatigue for a long time, the work efficiency is difficult to improve, and the product quality is difficult to guarantee.
The utility model provides a high-temperature cloth picking device which comprises a conveying mechanism, a correcting mechanism, a tearing and shaping mechanism, a driving mechanism and a position detecting unit, wherein the correcting mechanism is arranged corresponding to the conveying mechanism and is suitable for pushing a photovoltaic module on the conveying mechanism to a preset position, the tearing and shaping mechanism is movably arranged and is suitable for moving to a lead position of the photovoltaic module located at the preset position and carrying out tearing and shaping of the lead, the driving mechanism is suitable for driving the tearing and shaping mechanism to move, the position detecting unit is arranged corresponding to the lower part of the preset position and is suitable for obtaining lead position information on the photovoltaic module, and the driving mechanism is suitable for driving the tearing and shaping mechanism according to the lead position information.
The photovoltaic module is conveyed by the conveying mechanism, the position of the photovoltaic module is regulated by the correcting mechanism after the photovoltaic module is conveyed in place, the photovoltaic module is moved to a preset position, the lead position of the photovoltaic module is obtained by the position detecting unit, and therefore the tearing shaping mechanism is accurately driven to the lead position of the photovoltaic module by the driving mechanism, and then the tearing shaping mechanism is used for tearing and shaping the lead. Therefore, the high-temperature cloth removing and lead straightening device does not need to adopt a manual operation mode, so that the high-temperature cloth on the photovoltaic module is removed and the leads are straightened, and the working efficiency and the product quality are ensured.
In an alternative embodiment, tear and choose plastic mechanism includes the mounting bracket, tears and choose subassembly and plastic subassembly, the mounting bracket with actuating mechanism connects, tear and choose the subassembly with plastic subassembly all set up in on the mounting bracket.
The photovoltaic module has the beneficial effects that the tearing and picking assembly and the shaping assembly are arranged on the mounting frame, the tearing and picking assembly and the shaping assembly can be driven to synchronously move to the lead position of the photovoltaic module through the driving mechanism, and after the lead is picked out by the tearing and picking assembly, the shaping assembly can be used for shaping the lead, so that the whole steps are simple, and the working efficiency is further improved.
In an alternative embodiment, the tearing and picking assembly comprises a first driving structure, a first connecting plate, a second driving structure and a second connecting plate, wherein the first driving structure is connected with the mounting frame, the first driving structure is suitable for driving the first connecting plate to move in the horizontal direction, the second driving structure is arranged on the first connecting plate, the second driving structure is suitable for driving the second connecting plate to move in the vertical direction, the tearing and picking assembly further comprises a shovel blade, clamping jaws and a transmission structure, the shovel blade is connected with the second connecting plate, the transmission structure is connected with the first connecting plate and the second connecting plate, the clamping jaws are connected with the transmission structure, and the transmission structure is driven to move when the second driving structure drives the second connecting plate to move, and the transmission structure drives the clamping jaws to move and clamp high-temperature cloth.
The photovoltaic module has the beneficial effects that when the first driving structure drives the first connecting plate to move, the second driving structure, the second connecting plate and the shovel blade are driven to move simultaneously, so that the shovel blade is shoveled into the photovoltaic module, after that, the second driving structure drives the second connecting plate to move, the shovel blade is driven to move to pick up the lead wire and lift the high-temperature cloth, meanwhile, under the action of the transmission structure, the clamping jaw is driven to move to clamp the high-temperature cloth, and the picking up of the lead wire and the removal of the high-temperature cloth can be realized through a simple structure.
In an alternative embodiment, the transmission structure includes a connecting shaft and a cam, a guide groove is formed in the second connecting plate, one end of the connecting shaft is connected with the first connecting plate, the second end of the connecting shaft penetrates through the guide groove and then is connected with the cam, the connecting shaft is in slidable abutting connection with the groove wall of the guide groove, the cam is in rotatable connection with the second connecting plate, and the clamping jaw is connected with the cam.
The high-temperature cloth clamping device has the beneficial effects that when the second driving structure drives the second connecting plate to move, the connecting shaft relatively slides in the guide groove, and the cam is enabled to rotate under the action of the groove wall of the guide groove, so that the clamping jaw is driven to rotate, and the high-temperature cloth is clamped.
In an alternative embodiment, the first connecting plates are arranged in parallel, the second driving structure, the second connecting plates, the shovel blade, the clamping jaw and the transmission structure are correspondingly arranged in two, and the first driving structure is suitable for driving the two first connecting plates to be close to or far away from each other and suitable for enabling the shovel blade to shovel into the lead position of the photovoltaic assembly when the two first connecting plates are close to each other.
In an alternative embodiment, the tearing component further comprises a heating structure, the heating structure is arranged between the two clamping jaws, the two clamping jaws and two opposite side surfaces of the heating structure are suitable for clamping high-temperature cloth, and the bottom surface of the heating structure is suitable for being abutted to the photovoltaic component.
The adhesive on the back of the high-temperature cloth is softened by arranging the heating structure, so that the high-temperature cloth is convenient to remove.
In an alternative embodiment, the shaping assembly includes a third driving structure and a first direction shaping module, the third driving structure adapted to drive the first direction shaping module to shape the leads in a first direction, and a fourth driving structure and a second direction shaping module, the fourth driving structure adapted to drive the second direction shaping module to shape the leads in a second direction.
In an alternative embodiment, the righting mechanism includes a first positioning assembly adapted to position opposite sides of the photovoltaic assembly and a second positioning assembly adapted to position opposite sides of the photovoltaic assembly.
The photovoltaic module positioning device has the beneficial effects that the first positioning assembly and the second positioning assembly are utilized to respectively position in the length direction and the width direction of the photovoltaic module, so that the position accuracy of the photovoltaic module is ensured.
In an alternative embodiment, the first positioning assembly comprises a blocking structure, a first moving structure and a fifth driving structure, wherein the blocking structure and the first moving structure are arranged at a relative interval, the fifth driving structure is suitable for driving the first moving structure to be close to or far away from the blocking structure, and/or the second positioning assembly comprises a second moving structure, a third moving structure and a sixth driving structure, the second moving structure and the third moving structure are arranged at a relative interval, and the sixth driving structure is suitable for driving the second moving structure and the third moving structure to be close to or far away from each other.
In an alternative embodiment, the high-temperature cloth picking device further comprises an incoming material detection unit, the driving mechanism is in transmission connection with the incoming material detection unit, and the incoming material detection unit is suitable for detecting the length and the angle of the lead of the photovoltaic module.
The photovoltaic module lead wire feeding quality detection device has the beneficial effects that the feeding detection unit is arranged to detect the lead wire feeding quality of the photovoltaic module, so that the production quality of the photovoltaic module is ensured.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of a device for removing high-temperature cloth picking wires according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of the structure of the resetting mechanism and the position detecting unit according to the embodiment of the utility model;
FIG. 3 is a schematic diagram of a first moving structure according to an embodiment of the present utility model;
FIG. 4 is a schematic diagram of a third moving structure according to an embodiment of the present utility model;
FIG. 5 is a schematic structural view of a tear shaping mechanism and a driving mechanism according to an embodiment of the present utility model;
FIG. 6 is a schematic diagram of the overall structure of a tear shaping mechanism according to an embodiment of the present utility model;
FIG. 7 is a schematic view of a tearing component according to an embodiment of the present utility model;
Fig. 8 is a schematic view of the overall structure of the tear shaping mechanism of fig. 6 at another angle.
Reference numerals illustrate:
10. A conveying mechanism; 20, a resetting mechanism; 21, a first positioning assembly; 211, blocking structure, 2111, fixed support plate, 2112, fixed vertical roller, 212, first moving structure, 2121, first moving support plate, 2122, first vertical roller, 2123, first connecting support plate, 2124, first pulling part, 213, fifth driving structure, 2131, first servo motor, 2132, first driving wheel, 2133, first synchronous belt, 2134, first connecting piece, 214, first slide rail, 22, second positioning component, 221, second moving structure, 2211, second moving support plate, 2212, second vertical roller, 2213, second connecting support plate, 2214, second pulling part, 222, third moving structure, 2221, third moving support plate, 2222, third vertical roller, 223, sixth driving structure, 2231, second servo motor, 2232, second servo motor, 2233, second synchronous belt, 4, second connecting piece, 2235, third connecting piece, 224, second slide rail, 225, third slide rail, 326, third sliding rail, 326, first guide frame, second guide frame, 32, first guide frame, second guide frame, 3235, first guide frame, second guide frame, first guide frame, second guide frame, guide frame, frame, for frame, for, for,.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Embodiments of the present utility model are described below with reference to fig. 1 to 8.
According to an embodiment of the utility model, in one aspect, a high-temperature cloth picking and lead removing device is provided, which comprises a conveying mechanism 10, a correcting mechanism 20, a tearing and shaping mechanism 30, a driving mechanism 40, a position detecting unit 50 and a driving mechanism 40, wherein the correcting mechanism 20 is arranged corresponding to the conveying mechanism 10, the correcting mechanism 20 is suitable for pushing a photovoltaic module on the conveying mechanism 10 to a preset position, the tearing and shaping mechanism 30 is movably arranged, the tearing and shaping mechanism 30 is suitable for moving to a lead position of the photovoltaic module at the preset position and carrying out tearing and lead shaping on the photovoltaic module, the driving mechanism 40 is suitable for driving the tearing and shaping mechanism 30 to move, and the position detecting unit 50 is arranged below the corresponding preset position and is suitable for acquiring lead position information on the photovoltaic module, and the driving mechanism 40 is suitable for driving the tearing and shaping mechanism 30 according to the lead position information.
The photovoltaic module is conveyed by the conveying mechanism 10, the position of the photovoltaic module is adjusted by the correcting mechanism 20 after the photovoltaic module is conveyed in place, the photovoltaic module is moved to a preset position, the position detection unit 50 is used for acquiring the lead position of the photovoltaic module, and accordingly the tearing and shaping mechanism 30 is accurately driven to the lead position of the photovoltaic module by the driving mechanism 40, and the tearing and shaping mechanism 30 is used for tearing and shaping leads. Therefore, the high-temperature cloth removing and lead straightening device does not need to adopt a manual operation mode, so that the high-temperature cloth on the photovoltaic module is removed and the leads are straightened, and the working efficiency and the product quality are ensured.
It should be noted that, the conveying mechanism 10 is provided with a travel switch, the travel switch is used for detecting that the photovoltaic module moves in place, then the conveying mechanism 10 stops conveying the photovoltaic module, and the position of the photovoltaic module is regulated by the regulating mechanism 20, so that the accuracy of the position of the photovoltaic module is improved.
It should be noted that, referring to fig. 1 and 2, in the present embodiment, the position detecting unit 50 is a camera, the camera photographs the root position of the lead below the photovoltaic module to collect an image, and transmits the collected image to the control system, and the control system calculates lead position information and controls the driving mechanism 40 to move to a corresponding position according to the lead position information.
In one embodiment, as shown in fig. 2 to 4, the righting mechanism 20 includes a first positioning assembly 21 and a second positioning assembly 22, the first positioning assembly 21 being adapted to position opposite sides of the photovoltaic assembly, and the second positioning assembly 22 being adapted to position opposite sides of the photovoltaic assembly. The first positioning component 21 and the second positioning component 22 are utilized to respectively position the photovoltaic component in the length direction and the width direction, so that the position accuracy of the photovoltaic component is ensured.
It should be noted that, the first positioning assembly 21 and the second positioning assembly 22 can be used to position the photovoltaic module along the circumferential direction of the photovoltaic module.
In one embodiment, as shown in fig. 2 and 3, the first positioning assembly 21 includes a blocking structure 211, a first moving structure 212, and a fifth driving structure 213, where the blocking structure 211 and the first moving structure 212 are disposed at a distance from each other, and the fifth driving structure 213 is adapted to drive the first moving structure 212 toward or away from the blocking structure 211.
It should be noted that, referring to fig. 2, the conveying mechanism 10 conveys the photovoltaic module along the arrow direction, the blocking structure 211 blocks and positions one side of the photovoltaic module along the conveying direction, and the fifth driving structure 213 drives the first moving structure 212 to approach the blocking structure 211, so that the first moving structure 212 pushes and abuts the other side of the photovoltaic module, and positioning of the photovoltaic module along the conveying direction is achieved.
In one embodiment, as shown in fig. 2, the blocking structure 211 includes a fixed support plate 2111 and a fixed vertical roller 2112, the fixed support plate 2111 is fixedly disposed, the fixed vertical roller 2112 is vertically disposed on the fixed support plate 2111, and the fixed vertical roller 2112 is adapted to abut against the photovoltaic module.
In one embodiment, as shown in fig. 2 and 3, the first moving structure 212 includes a first moving support 2121, a first vertical roller 2122, a first connecting support 2123 and a first pulling portion 2124, the first positioning assembly 21 further includes a first slide rail 214, the first moving support 2121 and the first connecting support 2123 are slidably connected to the first slide rail 214, the first vertical roller 2122 is vertically disposed on the first moving support 2121, a fixed end of the first pulling portion 2124 is connected to the first connecting support 2123, a driving end of the first pulling portion 2124 is connected to the first moving support 2121, and the fifth driving structure 213 is in driving connection with the first connecting support 2123.
When the first moving structure 212 is used for righting and positioning the photovoltaic module, the fifth driving structure 213 drives the first connecting support plate 2123 to slide along the first sliding rail 214 close to the photovoltaic module, the first connecting support plate 2123 drives the first pulling portion 2124 and the first moving support plate 2121 to move, the first moving support plate 2121 slides along the first sliding rail 214 close to the photovoltaic module at the same time, the first vertical roller 2122 is abutted against the photovoltaic module, further, the first pulling portion 2124 pulls the first moving support plate 2121 to move towards the photovoltaic module, and righting and positioning of the photovoltaic module is achieved under the action of the fixed vertical roller 2112 and the first vertical roller 2122.
In one embodiment, the first pull 2124 is a cylinder.
In one embodiment, as shown in fig. 3, the fifth driving structure 213 includes a first servomotor 2131, a first transmission wheel 2132, and a first timing belt 2133, the first servomotor 2131 is in transmission connection with the first transmission wheel 2132, the first timing belt 2133 is wound on the first transmission wheel 2132, and the first timing belt 2133 is connected with the first connection support plate 2123 through a first connection piece 2134. The first servo motor 2131 drives the first driving wheel 2132 to rotate, the first driving wheel 2132 drives the first synchronous belt 2133 to move, and the first synchronous belt 2133 drives the first connecting support plate 2123 to move.
In one embodiment, as shown in fig. 2, the second positioning assembly 22 includes a second moving structure 221, a third moving structure 222, and a sixth driving structure 223, where the second moving structure 221 and the third moving structure 222 are disposed at a distance from each other, and the sixth driving structure 223 is adapted to drive the second moving structure 221 and the third moving structure 222 to approach or separate from each other.
It should be noted that, referring to fig. 2, after the first positioning assembly 21 completes the righting and positioning of the photovoltaic assembly along the conveying direction, the second moving structure 221 and the third moving structure 222 are driven by the sixth driving structure 223 to approach each other, so that the second moving structure 221 and the third moving structure 222 respectively push and abut against two sides of the photovoltaic assembly, and the positioning of the photovoltaic assembly along the direction perpendicular to the conveying direction is achieved.
In one embodiment, as shown in fig. 2, the second moving structure 221 includes a second moving support 2211 and a second vertical roller 2212, the second positioning assembly 22 further includes a second sliding rail 224, the second moving support 2211 is slidably connected to the second sliding rail 224, and the second vertical roller 2212 is vertically disposed on the second moving support 2211. At this time, the sixth driving structure 223 is in driving connection with the second moving support 2211.
Of course, as shown in fig. 2, the second moving structure 221 may further include a second connection support plate 2213 and a second pulling portion 2214, where the second connection support plate 2213 is slidably connected with the second sliding rail 224, a fixed end of the second pulling portion 2214 is connected with the second connection support plate 2213, a driving end of the second pulling portion 2214 is connected with the second moving support plate 2211, and at this time, the sixth driving structure 223 is in transmission connection with the second connection support plate 2213.
In one embodiment, as shown in fig. 2 and 4, the third moving structure 222 includes a third moving support 2221 and a third vertical roller 2222, the second positioning assembly 22 further includes a third slide rail 225, the third moving support 2221 is slidably connected to the third slide rail 225, the third vertical roller 2222 is vertically disposed on the third moving support 2221, and the sixth driving structure 223 is in driving connection with the third moving support 2221.
When the second positioning assembly 22 is used for righting and positioning the photovoltaic assembly, the sixth driving structure 223 drives the third movable support plate 2221 to slide along the third sliding rail 225 close to the photovoltaic assembly so that the third vertical roller 2222 is abutted against one side of the photovoltaic assembly, meanwhile, the sixth driving structure 223 drives the second connecting support plate 2213 to slide along the second sliding rail 224 close to the photovoltaic assembly, the second connecting support plate 2213 drives the second pulling part 2214 and the second movable support plate 2211 to move so that the second movable support plate 2211 simultaneously slides along the second sliding rail 224 close to the photovoltaic assembly so that the second vertical roller 2212 is abutted against the other side of the photovoltaic assembly, and further, the second pulling part 2214 pulls the second movable support plate 2211 to move towards the photovoltaic assembly so as to realize righting and positioning of the photovoltaic assembly under the action of the second vertical roller 2212 and the third vertical roller 2222.
In one embodiment, the second pull 2214 is a cylinder.
In one embodiment, as shown in fig. 2 and 4, the sixth driving structure 223 includes a second servomotor 2231, a second transmission wheel 2232, and a second synchronous belt 2233, where the second servomotor 2231 is in transmission connection with the second transmission wheel 2232, the second synchronous belt 2233 is wound on the second transmission wheel 2232, the second synchronous belt 2233 is connected with the second connection support 2213 through a second connection member 2234, and the second synchronous belt 2233 is connected with the third movable support 2221 through a third connection member 2235. The second servo motor 2231 drives the second driving wheel 2232 to rotate, the second driving wheel 2232 drives the second synchronous belt 2233 to move, and the second synchronous belt 2233 drives the second connecting support plate 2213 and the third moving support plate 2221 to move.
It should be noted that, after the righting and positioning of the photovoltaic module in two directions by the righting mechanism 20, the position detecting unit 50 photographs the lead position.
In one embodiment, as shown in FIG. 5, the drive mechanism 40 includes a three-way drive module adapted to drive movement of the tear shaping mechanism 30 along the x-axis, the y-axis, and the z-axis.
In one embodiment, as shown in fig. 5, a plurality of tearing and shaping mechanisms 30 are provided, and the plurality of tearing and shaping mechanisms 30 are adapted to be disposed corresponding to a plurality of lead positions on the photovoltaic module respectively.
It should be noted that, the x-axis driving module 41 and the y-axis driving module 42 are adapted to perform displacement compensation according to the lead position detected by the position detecting unit 50, so that the tear shaping mechanism 30 moves to correspond to the lead position. The z-axis driving module 43 is suitable for driving the tearing and shaping mechanism 30 to descend to be close to the photovoltaic module, so that the tearing and shaping mechanism 30 can tear and select the lead, remove the high-temperature cloth and shape the lead of the photovoltaic module at a proper height position.
In one embodiment, as shown in fig. 5, the high-temperature wire picking device further includes an incoming material detection unit 60, and the driving mechanism 40 is in transmission connection with the incoming material detection unit 60, where the incoming material detection unit 60 is adapted to detect the wire length and angle of the photovoltaic module. By arranging the incoming material detection unit 60, the incoming material quality of the lead wires of the photovoltaic module is detected, and the production quality of the photovoltaic module is ensured.
After the incoming material detection unit 60 detects that the quality of the incoming material of the lead is qualified, the photovoltaic module is processed by the tearing and shaping mechanism 30.
In one embodiment, as shown in fig. 5 to 8, the tearing and shaping mechanism 30 includes a mounting frame 31, a tearing and shaping assembly 32 and a shaping assembly 33, the mounting frame 31 is connected with the driving mechanism 40, and the tearing and shaping assembly 32 and the shaping assembly 33 are both disposed on the mounting frame 31. The tearing and picking assembly 32 and the shaping assembly 33 are arranged on the mounting frame 31, the driving mechanism 40 can drive the tearing and picking assembly 32 and the shaping assembly 33 to synchronously move to the lead position of the photovoltaic assembly, and after the tearing and picking assembly 32 picks out the lead, the shaping assembly 33 can be used for shaping the lead, so that the whole steps are simple, and the working efficiency is further improved.
It should be noted that, after the tearing and picking assembly 32 picks out the lead, the shaping assembly 33 is driven by the y-axis driving module 42 to correspond to the lead, and then the lead is shaped by the shaping assembly 33. That is, the tear and pick assembly 32 and the shaping assembly 33 are aligned along the y-axis.
In one embodiment, as shown in fig. 6 and 7, the tearing and picking assembly 32 comprises a first driving structure 321, a first connecting plate 322, a second driving structure 323 and a second connecting plate 324, wherein the first driving structure 321 is connected with the mounting frame 31, the first driving structure 321 is suitable for driving the first connecting plate 322 to move along the horizontal direction, the second driving structure 323 is arranged on the first connecting plate 322, the second driving structure 323 is suitable for driving the second connecting plate 324 to move along the vertical direction, the tearing and picking assembly 32 further comprises a shovel blade 325, a clamping jaw 326 and a transmission structure 327, the shovel blade 325 is connected with the second connecting plate 324, the transmission structure 327 is connected with the first connecting plate 322 and the second connecting plate 324, the clamping jaw 326 is connected with the transmission structure 327, and the transmission structure 327 is driven to move when the second driving structure 323 drives the second connecting plate 324 to move, and the transmission structure 327 drives the clamping jaw 326 to move and clamp high-temperature cloth.
After that, the second driving structure 323 drives the second connecting plate 324 to move, drives the shovel blade 325 to move so as to pick up the lead wire and lift the high-temperature cloth, and simultaneously, the clamping jaw 326 is moved under the action of the transmission structure 327 so as to clamp the high-temperature cloth, so that the lead wire can be picked up and the high-temperature cloth can be removed through a simple structure.
In one embodiment, as shown in fig. 7, the transmission structure 327 includes a connecting shaft 3271 and a cam 3272, a guide groove 3241 is formed on the second connecting plate 324, one end of the connecting shaft 3271 is connected with the first connecting plate 322, a second end of the connecting shaft 3271 penetrates through the guide groove 3241 and then is connected with the cam 3272, the connecting shaft 3271 is slidably abutted to a groove wall of the guide groove 3241, the cam 3272 is rotatably connected with the second connecting plate 324, and the clamping jaw 326 is connected with the cam 3272. When the second driving structure 323 drives the second connecting plate 324 to move, the connecting shaft 3271 relatively slides in the guiding groove 3241, and the cam 3272 rotates under the action of the groove wall of the guiding groove 3241, so as to drive the clamping jaw 326 to rotate, thereby clamping the high-temperature cloth.
In one embodiment, as shown in fig. 7, two first connecting plates 322 are arranged in parallel, two second driving structures 323, two second connecting plates 324, two blades 325, two clamping jaws 326 and two transmission structures 327 are arranged correspondingly, and the first driving structure 321 is suitable for driving the two first connecting plates 322 to approach or separate from each other and suitable for enabling the blades 325 to shovel into the lead positions of the photovoltaic module when approaching to each other.
In one embodiment, as shown in fig. 7 and 8, the tearing component 32 further includes a heating structure 328, the heating structure 328 is disposed between the two clamping jaws 326, a high-temperature cloth is suitable to be clamped between two opposite sides of the two clamping jaws 326 and the heating structure 328, and a bottom surface of the heating structure 328 is suitable to be abutted against the photovoltaic component. By arranging the heating structure 328, the viscose on the back of the high-temperature cloth is softened, so that the high-temperature cloth is convenient to remove.
It should be noted that the heating structure 328 is a spring floating structure, so as to avoid damage to the photovoltaic module caused by hard contact between the heating structure 328 and the photovoltaic module.
When the tearing and picking assembly 32 is used for picking out the lead and clamping the high-temperature cloth, the first driving structure 321 drives the two first connecting plates 322 to be close to each other, the two blades 325 are shoveled into the lead position of the photovoltaic assembly, then the two second driving structures 323 respectively drive the two second connecting plates 324 to move upwards, the two blades 325 pick out the lead and lift the high-temperature cloth, meanwhile, the connecting shafts 3271 slide relatively in the guide grooves 3241, the cams 3272 rotate under the action of the groove walls of the guide grooves 3241, the clamping jaws 326 are driven to rotate, the clamping jaws 326 are driven to be close to the side surfaces of the heating structures 328, and the high-temperature cloth is clamped between the clamping jaws 326 and the side surfaces of the heating structures 328.
In one embodiment, the first driving structure 321 and the second driving structure 323 are each air cylinders.
In one embodiment, as shown in fig. 8, the shaping assembly 33 includes a third driving structure 331 and a first direction shaping module 332, and a fourth driving structure 333 and a second direction shaping module 334, the third driving structure 331 being adapted to drive the first direction shaping module 332 to shape the wire in the first direction, the fourth driving structure 333 being adapted to drive the second direction shaping module 334 to shape the wire in the second direction.
It should be noted that the first direction shaping module 332 is configured to shape the width direction of the lead, and the second direction shaping module 334 is configured to shape the thickness direction of the lead. Further, the third driving structure 331 includes two cylinders, the first direction shaping module 332 includes two moving blocks, the two cylinders respectively drive the two moving blocks to approach or separate from each other, the fourth driving structure 333 includes a clamping jaw 326 cylinder, the second direction shaping module 334 includes two clamping blocks nested with each other, and the clamping jaw 326 cylinder drives the two clamping blocks to approach or separate from each other.
It should be noted that the shaping assembly 33 further includes a shaping lift cylinder 335, and the shaping lift cylinder 335 is adapted to vertically adjust the third driving structure 331 and the first direction shaping module 332, and the fourth driving structure 333 and the second direction shaping module 334 to a proper position.
In one embodiment, as shown in fig. 1, the device for removing the high-temperature cloth picking thread further comprises a waste box 70, and when the thread is shaped, the driving mechanism 40 drives the tearing and picking shaping mechanism 30 to move to correspond to the waste box 70, and the tearing and picking shaping mechanism 30 drops the high-temperature cloth into the waste box 70. Specifically, the y-axis driving module 42 drives the tearing and shaping mechanism 30 to move to the waste box 70 along the y-axis, the two second driving structures 323 respectively drive the two second connecting plates 324 to move downwards, meanwhile, the connecting shafts 3271 slide relatively in the guide grooves 3241, the cam 3272 rotates under the action of the groove walls of the guide grooves 3241, the clamping jaws 326 are driven to rotate, the clamping jaws 326 are far away from the side surfaces of the heating structures 328, the high-temperature cloth is loosened, and the high-temperature cloth falls into the waste box 70.
When the high-temperature cloth picking device of the embodiment is used, firstly, the conveying mechanism 10 conveys the photovoltaic module in place, the blocking structure 211 blocks the photovoltaic module, the fifth driving structure 213 drives the first moving structure 212 to perform righting positioning on the photovoltaic module along the conveying direction, the sixth driving structure 223 drives the second moving structure 221 and the third moving structure 222 to perform righting positioning on the photovoltaic module along the direction perpendicular to the conveying direction, then, the position detecting unit 50 obtains the lead position of the photovoltaic module, the driving mechanism 40 moves the tearing and picking shaping mechanism 30 to the corresponding position according to the lead position, then, the tearing and picking assembly 32 is shoveled in by the lead position and picks out the lead, meanwhile, the high-temperature cloth is clamped, the driving mechanism 40 drives the shaping assembly 33 to correspond to the lead, the shaping assembly 33 performs shaping on the width direction and the thickness direction of the lead, and finally, the driving mechanism 40 drives the tearing and picking shaping mechanism 30 to correspond to the waste box 70, and the tearing and picking shaping mechanism 30 throws the high-temperature cloth into the waste box 70.
Although embodiments of the present utility model have been described in connection with the accompanying drawings, various modifications and variations may be made by those skilled in the art without departing from the spirit and scope of the utility model, and such modifications and variations fall within the scope of the utility model as defined by the appended claims.
Claims (10)
1. A high temperature cloth picking device, comprising:
a conveying mechanism (10);
The resetting mechanism (20) is arranged corresponding to the conveying mechanism (10), and the resetting mechanism (20) is suitable for pushing the photovoltaic module on the conveying mechanism (10) to a preset position;
The tearing shaping mechanism (30) is movably arranged, and the tearing shaping mechanism (30) is suitable for moving to the lead position of the photovoltaic module positioned at the preset position and tearing and shaping the lead and the lead of the photovoltaic module;
a driving mechanism (40) adapted to drive the tear shaping mechanism (30) to move;
The position detection unit (50) is arranged below the preset position and is suitable for acquiring lead position information on the photovoltaic module, and the driving mechanism (40) is suitable for driving the tearing shaping mechanism (30) according to the lead position information.
2. The high-temperature cloth picking device according to claim 1, wherein the tearing and shaping mechanism (30) comprises a mounting frame (31), a tearing and shaping assembly (32) and a shaping assembly (33), the mounting frame (31) is connected with the driving mechanism (40), and the tearing and shaping assembly (32) and the shaping assembly (33) are both arranged on the mounting frame (31).
3. The high-temperature cloth picking device according to claim 2, wherein the tearing component (32) comprises a first driving structure (321), a first connecting plate (322), a second driving structure (323) and a second connecting plate (324), the first driving structure (321) is connected with the mounting frame (31), the first driving structure (321) is suitable for driving the first connecting plate (322) to move along the horizontal direction, the second driving structure (323) is arranged on the first connecting plate (322), the second driving structure (323) is suitable for driving the second connecting plate (324) to move along the vertical direction, the tearing component (32) further comprises a shovel blade (325), clamping jaws (326) and a transmission structure (327), the shovel blade (325) is connected with the second connecting plate (324), the transmission structure (327) is connected with the first connecting plate (322) and the second connecting plate (324), the clamping jaws (326) are connected with the transmission structure (327), and the second clamping jaws (326) are driven by the second driving structure (327) to move along the vertical direction.
4. A high-temperature cloth picking device according to claim 3, wherein the transmission structure (327) comprises a connecting shaft (3271) and a cam (3272), a guide groove (3241) is formed in the second connecting plate (324), one end of the connecting shaft (3271) is connected with the first connecting plate (322), the second end of the connecting shaft (3271) penetrates through the guide groove (3241) and then is connected with the cam (3272), the connecting shaft (3271) is in slidable abutting connection with a groove wall of the guide groove (3241), the cam (3272) is rotatably connected with the second connecting plate (324), and the clamping jaw (326) is connected with the cam (3272).
5. A high temperature cloth picking device according to claim 3, wherein two first connecting plates (322) are arranged in parallel, two second driving structures (323), two second connecting plates (324), two shovel blades (325), two clamping jaws (326) and two transmission structures (327) are respectively arranged correspondingly, and the first driving structures (321) are suitable for driving the two first connecting plates (322) to be close to or far away from each other and suitable for enabling the shovel blades (325) to shovel into lead positions of the photovoltaic assembly when the two first connecting plates are close to each other.
6. The high temperature cloth picking device according to claim 5, wherein the tearing component (32) further comprises a heating structure (328), the heating structure (328) is arranged between two clamping jaws (326), the clamping jaws (326) and two opposite side surfaces of the heating structure (328) are suitable for clamping high temperature cloth, and the bottom surface of the heating structure (328) is suitable for abutting against the photovoltaic component.
7. The de-threading device according to any of claims 2 to 6, wherein the shaping assembly (33) comprises a third driving structure (331) and a first direction shaping module (332) and a fourth driving structure (333) and a second direction shaping module (334), the third driving structure (331) being adapted to drive the first direction shaping module (332) to shape the wire in a first direction and the fourth driving structure (333) being adapted to drive the second direction shaping module (334) to shape the wire in a second direction.
8. The high temperature cloth picking device according to any one of claims 1 to 6, wherein the righting mechanism (20) comprises a first positioning assembly (21) and a second positioning assembly (22), the first positioning assembly (21) is adapted to position opposite sides of the photovoltaic assembly, and the second positioning assembly (22) is adapted to position opposite other sides of the photovoltaic assembly.
9. The high temperature wire picking apparatus according to claim 8, wherein the first positioning assembly (21) comprises a blocking structure (211), a first moving structure (212) and a fifth driving structure (213), the blocking structure (211) and the first moving structure (212) being arranged at opposite intervals, the fifth driving structure (213) being adapted to drive the first moving structure (212) closer to or farther from the blocking structure (211), and/or,
The second positioning assembly (22) comprises a second moving structure (221), a third moving structure (222) and a sixth driving structure (223), wherein the second moving structure (221) and the third moving structure (222) are arranged at intervals relatively, and the sixth driving structure (223) is suitable for driving the second moving structure (221) and the third moving structure (222) to be close to or far away from each other.
10. The high temperature cloth picking device according to any one of claims 1 to 6, further comprising an incoming material detection unit (60), the driving mechanism (40) being in driving connection with the incoming material detection unit (60), the incoming material detection unit (60) being adapted to detect the lead length and angle of the photovoltaic module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421022045.4U CN222180905U (en) | 2024-05-11 | 2024-05-11 | High temperature cloth lead wire removal device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202421022045.4U CN222180905U (en) | 2024-05-11 | 2024-05-11 | High temperature cloth lead wire removal device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222180905U true CN222180905U (en) | 2024-12-17 |
Family
ID=93832795
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202421022045.4U Active CN222180905U (en) | 2024-05-11 | 2024-05-11 | High temperature cloth lead wire removal device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222180905U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119510140A (en) * | 2025-01-15 | 2025-02-25 | 苏州库瑞奇自动化有限公司 | Photovoltaic module junction box lead welding detection machine and detection method |
-
2024
- 2024-05-11 CN CN202421022045.4U patent/CN222180905U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119510140A (en) * | 2025-01-15 | 2025-02-25 | 苏州库瑞奇自动化有限公司 | Photovoltaic module junction box lead welding detection machine and detection method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112216769B (en) | A photovoltaic module lead bending and barcode pasting machine | |
| CN222180905U (en) | High temperature cloth lead wire removal device | |
| CN105150251A (en) | Full-automatic board separating machine | |
| CN211662480U (en) | Glove demoulding device | |
| CN114552905B (en) | Automatic stator assembly device | |
| CN109014691B (en) | Welding equipment | |
| CN112531076A (en) | Automatic trepanning machine for small materials of solar component | |
| CN111409142B (en) | A mobile phone camera cutting and packing device | |
| CN113838949B (en) | A solar panel lead wire placement machine | |
| CN111591728A (en) | A positioning roller table for a case sealing machine | |
| CN204584693U (en) | Triple manipulator and angle correction device | |
| CN110712362A (en) | Automatic film pasting equipment and film pasting method thereof | |
| CN114709983A (en) | Carbon brush installation device | |
| CN117342328A (en) | EVA (ethylene-vinyl acetate) small strip automatic laying device and application method thereof | |
| CN103273139A (en) | Automatic material break-off machine | |
| CN218997883U (en) | Flattening device for motor stator core | |
| CN203344246U (en) | Automatic breaking machine | |
| CN215556892U (en) | Box top appearance detection assembly | |
| CN215966982U (en) | Rotary crevasse cutting device of laser cutting head | |
| CN211839693U (en) | A kind of inner conductor bending equipment | |
| CN210818368U (en) | Copper sheet assembly device | |
| CN211418830U (en) | Nanocrystalline is changeed and is pasted equipment | |
| CN204668407U (en) | A kind of battery case coating platform | |
| CN209986989U (en) | Cutting device | |
| CN112916665A (en) | Pushing equipment on bender |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |