CN222169580U - Piece together piece stator coiling machine - Google Patents
Piece together piece stator coiling machine Download PDFInfo
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- CN222169580U CN222169580U CN202420894950.2U CN202420894950U CN222169580U CN 222169580 U CN222169580 U CN 222169580U CN 202420894950 U CN202420894950 U CN 202420894950U CN 222169580 U CN222169580 U CN 222169580U
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Abstract
The utility model belongs to the technical field of motor winding equipment, and particularly relates to a split stator winding machine which comprises a frame provided with a workbench, wherein a winding mechanism is internally arranged and is positioned on the workbench, and a stator station is slidably arranged on the workbench, wherein an operation table is arranged on one side of the frame, which is far away from the winding mechanism, along the stator station, and the stator station can move between the workbench and the operation table.
Description
Technical Field
The utility model belongs to the technical field of motor winding equipment, and particularly relates to a split stator winding machine.
Background
The motor is a device for converting electric energy into mechanical energy, which performs energy conversion through the magnetic force action of a rotor and a stator based on electromagnetic induction phenomenon, and is widely used in industry, traffic, energy sources and daily life, and the rotor and the stator are important components of the motor, and copper wires are wound on the rotor or the stator, so that a winding machine is generally adopted to automatically wind in order to improve production efficiency.
When the assembled stator is assembled, the traditional mode is usually that the assembled stator is assembled, and then the assembled stator is assembled by adopting a winding mode and a winding machine which are the same as those of the common stator, but when the assembled stator needs too many copper wires to be wound, the assembled stator is further divided into a plurality of units to be wound, and then the assembled stator is assembled, but the assembled stator cannot be assembled by adopting the traditional winding machine, and the equipment for winding the single unit of the assembled stator is needed.
For example, chinese patent application No. (CN 202121308770.4) discloses a brushless motor stator block winding machine, which comprises a frame, a paying-off tension device, a stator mounting station, a winding component and a clamping and shearing component are respectively mounted on the frame, the winding component is located between the paying-off tension device and the stator mounting station, the clamping and shearing component is located above the stator mounting station, the winding component and the clamping and shearing component are mounted on a transversely extending sliding rail, and have a moving action close to or far away from the stator mounting station, the stator mounting station is fixedly arranged on a processing table surface, and for safety, the stator mounting station is usually arranged on the inner side of the frame, which makes loading difficult, has potential safety hazards and needs improvement.
Disclosure of utility model
The utility model aims at solving the technical problems, and provides a split stator winding machine which achieves the effects of being convenient for feeding and avoiding potential safety hazards.
In view of the above, the present utility model provides a split stator winding machine, comprising:
A frame, in which a processing table is installed;
The winding mechanism is arranged in the frame and is positioned on the processing table;
the stator station is slidably arranged on the processing table;
Wherein, the frame is provided with the operation panel along one side that the stator station kept away from wire winding mechanism, and the stator station can remove between processing platform and operation panel.
In the above technical solution, further, the stator station includes:
The support frame is arranged in the frame and positioned below the processing table;
the base is arranged on the support frame and used for supporting the split block stator;
the first driving piece is arranged in the frame and is used for driving the support frame to move and the base to rotate;
wherein, the processing bench is provided with a chute for extending the supporting frame.
In the above technical solution, further, the method further includes:
The sealing cover is sleeved on the base, is connected with the surface of the processing table in a sliding manner and is used for sealing the sliding groove.
In the above technical solution, further, the first driving member includes:
the screw rod transmission assembly is arranged on the bottom surface of the processing table and used for driving the support frame to slide along the chute;
The rotating shaft is arranged in the support frame and is connected with the support frame through a bearing, and the base is arranged on the support frame through the rotating shaft;
The driven wheel is sleeved on the rotating shaft;
The driving motor is arranged on the supporting frame, and a driving wheel is arranged at the output end and is in transmission connection with the driven wheel.
In the above technical solution, further, the stator station further includes:
The mounting seat is mounted on the base and provided with a first clamping groove matched with the split block stator;
the support plate is sleeved on the base and is used for supporting the lowest position of the split block stator;
the first limiting piece is arranged on the supporting frame, is positioned on the side surface of the base and is used for limiting the rotation and the release rotation of the base;
and the second limiting piece is arranged on the processing table and is used for abutting against the highest position of the block stator.
In the above technical solution, further, the first limiting member includes:
The connecting block is connected to the support frame and extends out of the processing table;
the first cylinder is arranged at one end of the connecting block above the processing table;
The clamping jaw is arranged at the output end of the first cylinder;
Wherein, the second draw-in groove with jack catch adaptation is seted up on base surface.
In the above technical solution, further, the second limiting member includes:
the first bracket is arranged on the processing table;
the second cylinder is arranged on the first bracket, and the output end of the second cylinder is provided with a mounting plate;
The pressing block is connected to the mounting plate, is provided with a limiting protrusion, and is provided with a third clamping groove matched with the top end of the split block stator;
Wherein, set up the spacing recess with spacing protruding looks adaptation on the mount pad.
In the above technical solution, further, the method further includes:
The wire clamping and shearing assembly is connected to the mounting plate and is used for shearing copper wires and clamping copper wire heads;
and the second driving piece is arranged on the mounting plate and is used for driving the movement of the wire clamping and cutting assembly in the horizontal direction and the rotation of the wire clamping and cutting assembly.
In the above technical solution, further, the winding mechanism includes:
the wire supply assembly is arranged on the rack;
The winding assembly is slidably connected to the processing table through a third driving piece.
In the above technical solution, further, the winding assembly includes:
The second bracket is arranged at the output end of the third driving piece;
The winding flying fork is arranged on the second bracket and is rotationally connected with the second bracket;
The fourth driving piece is arranged on the second bracket and is used for driving the winding fly fork to rotate;
The guide block is arranged on one side of the second bracket, which is close to the stator station, and is provided with a counter bore matched with the split stator.
The beneficial effects of the utility model are as follows:
1. Through with stator station slip setting on the processing bench, make the stator station be close to the operation panel through the removal, be convenient for change piece stator on the stator station, do not need the workman to stretch into in the frame with the hand, effectively improve the convenience of material loading, avoid producing the potential safety hazard.
2. Through seting up the spout and setting up first driving piece in the processing platform below, improve the rationality of device overall arrangement, reduce the space occupation of processing platform top, and the closing cap avoids the spout to expose outside, avoids the potential safety hazard because of seting up and bring.
3. Through setting up of backup pad, first locating part and second locating part, improve the material loading precision and the stability of piece together the piece stator, improve the roughness of coiling on the piece stator, improve product quality.
4. Through setting up the guide block on the second support, under the effect of third driving piece for piece stator changes the degree of depth that stretches into in the counter bore at any time, and then uses the guide block as the benchmark, progressively winds on piece stator, further improves the wire-wound roughness, improves product quality.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of a partial structure of the present utility model;
FIG. 3 is an enlarged view of the utility model at A in FIG. 2;
FIG. 4 is a top view of the partial structure of FIG. 2 in accordance with the present utility model;
FIG. 5 is a cross-sectional view taken at B-B of FIG. 4 in accordance with the present utility model;
FIG. 6 is an enlarged view of the utility model at C in FIG. 5;
The mark in the figure shows 1, a frame, 2, a processing table, 3, a winding mechanism, 30, a wire supply assembly, 31, a winding assembly, 310, a second bracket, 311, a winding flying fork, 312, a fourth driving piece, 313, a guide block, 314, a counter bore, 32, a third driving piece, 4, a stator station, 40, a support frame, 41, a base, 410, a second clamping groove, 42, a first driving piece, 420, a screw rod transmission assembly, 421, a rotating shaft, 422, a driven wheel, 423, a driving motor, 424, a driving wheel, 43, a chute, 44, a sealing cover, 45, a mounting seat, 450, a first clamping groove, 451, a limiting groove, 46, a support plate, 47, a first limiting piece, 470, a connecting block, 471, a first cylinder, 472, a clamping jaw, 48, a second limiting piece, 480, a first bracket, a second cylinder, 482, a mounting plate, 483, a pressing block, 484, a limiting protrusion, 485, a third clamping groove, 5, an operating table, 6, a stator block, 7, a wire clamping assembly, 8 and a second driving piece.
Detailed Description
The technical solutions of the embodiments of the present application will be clearly described below with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which are obtained by a person skilled in the art based on the embodiments of the present application, fall within the scope of protection of the present application.
Example 1:
The embodiment provides a piece together piece stator coiling machine, includes:
A frame 1, in which a processing table 2 is installed;
the winding mechanism 3 is arranged in the frame 1 and is positioned on the processing table 2;
The stator stations 4 are slidably arranged on the processing table 2 and are two, namely double stations;
wherein, the frame 1 is provided with operation panel 5 along the side that stator station 4 kept away from wire winding mechanism 3, and stator station 4 can remove between processing platform 2 and operation panel 5.
According to the embodiment, the stator station 4 is arranged on the processing table 2 in a sliding manner, and the stator station 4 is close to the operation table 5 by moving, so that the split stator 6 on the stator station 4 is convenient to replace, a worker is not required to stretch hands into the frame 1, the feeding convenience is effectively improved, and potential safety hazards are avoided;
Meanwhile, the operation table 5 can be used as a placing table for the split stator 6 when workers feed and discharge, so that the working efficiency and convenience are improved.
Example 2:
The present embodiment provides a split stator winding machine, which has the following technical features in addition to the technical scheme including the above embodiment, and the stator station 4 includes:
A support 40 mounted in the frame 1 and located below the processing table 2;
a base 41 mounted on the support frame 40 and supporting the segment stator 6;
A first driving member 42 installed in the frame 1 and configured to drive the movement of the support frame 40 and the rotation of the base 41;
The processing table 2 is provided with a chute 43 for extending the support 40.
As can be seen from the present embodiment, by arranging the support frame 40 and the first driving member 42, etc. for sliding the base 41, below the processing table 2, occupation of the upper part of the processing table 2 is avoided, and space utilization is improved;
meanwhile, the first driving piece 42 not only drives the supporting frame 40 to move, but also drives the base 41 to rotate, so that the convenience of feeding and discharging can be improved.
Example 3:
the embodiment provides a split stator winding machine, which includes the following technical features in addition to the technical scheme of the above embodiment, and further includes:
The sealing cover 44 is sleeved on the base 41, is connected with the surface of the processing table 2 in a sliding manner, and is used for sealing the sliding groove 43;
wherein, the sealing cover 44 is fixedly connected with the top end of the supporting frame 40 by bolts.
In this embodiment, it can be seen that, by the arrangement of the cover 44, the chute 43 is prevented from being exposed, the workpiece or tool is prevented from falling into the chute, the damage to the equipment is prevented, and the potential safety hazard is avoided.
Example 4:
The present embodiment provides a split stator winding machine, which has the following technical features in addition to the technical scheme including the above embodiment, and the first driving member 42 includes:
The screw rod transmission assembly 420 is arranged on the bottom surface of the processing table 2 and is used for driving the support frame 40 to slide along the chute 43;
A rotating shaft 421 installed in the supporting frame 40 and bearing-connected with the supporting frame 40, and the base 41 is installed on the supporting frame 40 through the rotating shaft 421;
driven wheel 422, sleeve the spindle 421;
The driving motor 423 is arranged on the supporting frame 40, and is provided with a driving wheel 424 and a driven wheel 422 at the output end for transmission connection;
The driving wheel 424 and the driven wheel 422 are synchronous pulleys, and are driven by a synchronous belt, and the base 41 and the rotating shaft 421 can be connected by adopting a bolt locking mode, so that the height is convenient to adjust.
In this embodiment, it can be seen that the support frame 40 is driven to move through the screw transmission, so as to realize the moving out and moving in of the stator station 4, and the support frame 40 is provided with the rotating shaft 421, and the base 41 is arranged on the rotating shaft 421, and meanwhile, the driving motor 423 is used for driving the rotating shaft 421 to rotate, so that the base 41 is conveniently turned, and the feeding and the discharging are conveniently performed.
Example 5:
The present embodiment provides a split stator winding machine, which has the following technical features in addition to the technical scheme of the foregoing embodiment, and the stator station 4 further includes:
The mounting seat 45 is mounted on the base 41 and provided with a first clamping groove 450 matched with the split stator 6;
a support plate 46, which is sleeved on the base 41 and is used for supporting the lowest position of the block stator 6;
A first stopper 47 installed on the support frame 40 and located at a side of the base 41 for restricting and releasing rotation of the base 41;
A second limiting piece 48, which is installed on the processing table 2 and is used for abutting against the highest position of the block stator 6;
Wherein, the supporting plate 46 and the base 41 can be locked by bolts, which is convenient for adjusting the height.
In this embodiment, it can be seen that, the installation of the split stator 6 by using the installation seat 45 provided with the first clamping groove 450, that is, when winding different split stators 6, convenience and applicability can be improved by replacing the installation seat 45;
And the supporting plate 46, the first limiting piece 47 and the second limiting piece 48 improve the feeding accuracy and the stability of the split stator 6 after feeding.
Example 6:
The present embodiment provides a split stator winding machine, which has the following technical features in addition to the technical scheme including the above embodiment, and the first limiting member 47 includes:
a connection block 470 connected to the support frame 40 and extending out of the processing table 2;
A first cylinder 471 mounted at one end of the connection block 470 above the processing table 2;
a claw 472 mounted at the output end of the first cylinder 471;
wherein, the surface of the base 41 is provided with a second clamping groove 410 matched with the clamping jaw 472;
Meanwhile, the connection block 470 may be mounted on the measuring surface of the support frame 40 by bolts, and the first cylinder 471 may be connected with the connection block 470 by bolts.
In this embodiment, the second clamping groove 410 on the surface of the base 41 is matched with the clamping claw 472, so that the rotation of the base 41 can be limited, when the clamping claw 472 is separated from the clamping groove under the action of the first cylinder 471, the limitation of rotation can be released, the stability of the base 41 during winding is improved, and the stability of the split stator 6 is improved.
Example 7:
The present embodiment provides a split stator winding machine, which has the following technical features in addition to the technical scheme of the above embodiment, and the second limiting member 48 includes:
a first bracket 480 mounted on the processing table 2;
a second cylinder 481 mounted on the first bracket 480, and an output end provided with a mounting plate 482;
The pressing block 483 is connected to the mounting plate 482, is provided with a limiting protrusion 484, and is provided with a third clamping groove 485 which is matched with the top end of the split stator 6;
Wherein, the mounting seat 45 is provided with a limit groove 451 which is matched with the limit protrusion 484;
Meanwhile, the first support 480 comprises two support rods, and the mounting plate 482 is in sliding connection with the support rods, so that lifting stability of the mounting plate 482 is improved.
In this embodiment, it can be seen that the second cylinder 481 drives the mounting plate 482 and the pressing block 483 on the mounting plate 482 to lift, so as to ensure the feeding accuracy of the split stator 6 and ensure the mounting in place;
And the setting of third draw-in groove 485 and spacing protruding 484 and spacing recess 451 can improve the spacing effect of briquetting 483 to mount pad 45 and piece together piece stator 6, and piece together piece stator 6's stability when guaranteeing the wire winding guarantees wire winding roughness, guarantees product quality.
Example 8:
the embodiment provides a split stator winding machine, which includes the following technical features in addition to the technical scheme of the above embodiment, and further includes:
A clip wire cutting assembly 7 connected to the mounting plate 482 and used for cutting copper wires and clipping copper wire ends;
A second driving member 8 mounted on the mounting plate 482 and configured to drive movement of the wire clamping and cutting assembly 7 in a horizontal direction and rotation of the wire clamping and cutting assembly 7;
The specific structure of the wire clamping and shearing assembly 7 is the prior art, and the wire clamping and shearing assembly is arranged on the mounting plate 482, so that an additional lifting mechanism arranged during independent installation can be omitted to drive the wire clamping and shearing assembly, and the structure is simplified;
And the second driving piece 8 comprises a screw transmission arranged on the mounting plate 482 and an air cylinder arranged at the output end of the screw transmission, so that the movement of the wire clamping and cutting assembly 7 in the horizontal direction is realized, and the click is arranged on the wire clamping and cutting assembly 7, so that the rotation of the wire clamping and cutting assembly 7 is realized, and the wire clamping and cutting assembly 7 is obliquely arranged.
According to the embodiment, through the structure, the wire clamping and shearing assembly 7 is convenient to drive to move in the horizontal direction, lift in the vertical direction and rotate, and the clamping and shearing of the wire ends of the copper wires are improved.
Example 9:
The present embodiment provides a split stator winding machine, which has the following technical features in addition to the technical scheme including the above embodiment, and the winding mechanism 3 includes:
A wire supply assembly 30 mounted on the frame 1;
a winding assembly 31 slidably connected to the processing table 2 by a third driving member 32;
the wire feeding assembly 30 is a conventional technology, which is not described herein, and the third driving member 32 adopts a screw transmission.
In this embodiment, it can be seen that the winding assembly 31 is slidably connected to the processing table 2, so that the adjustment can be conveniently performed and the convenience can be improved when winding the split stator 6 at different positions.
Example 10:
The present embodiment provides a split stator winding machine having the following technical features in addition to the technical scheme including the above embodiment, the winding assembly 31 includes:
a second bracket 310 mounted at an output end of the third driving member 32;
a winding fly fork 311 mounted on the second bracket 310 and rotatably connected with the second bracket 310;
A fourth driving member 312 mounted on the second bracket 310 and configured to drive the winding fly fork 311 to rotate;
The guide block 313 is arranged on one side of the second bracket 310 close to the stator station 4, and is provided with a counter bore 314 matched with the split stator 6;
the fourth driving member 312 is a motor and a driving wheel, and its specific structure for driving the winding fly fork 311 and rotating is a mature technology, and will not be described herein.
In this embodiment, it can be seen that, by setting the guide block 313 on the second support 310, under the action of the third driving member 32, the depth of the segment stator 6 extending into the counter bore 314 is changed at any time, and then the segment stator 6 is wound gradually with the guide block 313 as a reference until the winding is completed, so as to further improve the winding flatness, ensure that the copper wires are wound on the segment stator 6, and improve the product quality.
The embodiments of the present application have been described above with reference to the accompanying drawings, in which the embodiments of the present application and features of the embodiments may be combined with each other without conflict, the present application is not limited to the above-described embodiments, which are merely illustrative, not restrictive, of the present application, and many forms may be made by those of ordinary skill in the art without departing from the spirit of the present application and the scope of the claims, which are protected by the present application.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420894950.2U CN222169580U (en) | 2024-04-26 | 2024-04-26 | Piece together piece stator coiling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420894950.2U CN222169580U (en) | 2024-04-26 | 2024-04-26 | Piece together piece stator coiling machine |
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| Publication Number | Publication Date |
|---|---|
| CN222169580U true CN222169580U (en) | 2024-12-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420894950.2U Active CN222169580U (en) | 2024-04-26 | 2024-04-26 | Piece together piece stator coiling machine |
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| Country | Link |
|---|---|
| CN (1) | CN222169580U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119496347A (en) * | 2025-01-17 | 2025-02-21 | 浙江盛迈电气技术有限公司 | A motor block type stator winding processing device and processing method |
-
2024
- 2024-04-26 CN CN202420894950.2U patent/CN222169580U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119496347A (en) * | 2025-01-17 | 2025-02-21 | 浙江盛迈电气技术有限公司 | A motor block type stator winding processing device and processing method |
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