Tape casting and granulating integrated production line
Technical Field
The utility model relates to the technical field related to production lines, in particular to a tape casting and granulating integrated production line.
Background
The casting process includes the steps of melting the raw materials through an extruder, extruding the raw materials to a forming roller for sheet forming, casting the raw materials on the roller surface of a cooling roller which rotates steadily, cooling and shaping the film on the cooling roller, and rolling the product after traction and trimming. The granulating process is to extrude the molten material into individual strips by an extruder, and then cut the strips into granules by a cutting mechanism.
However, in the prior art, when the casting process is adopted for processing, an enterprise needs to have a casting production line, and when the granulating process is adopted for processing, the enterprise also needs to have a granulating production line, so that the casting production line or the granulating production line cannot be used generally, the practicability of the casting production line and the granulating production line is poor, and the enterprise needs to simultaneously arrange the casting production line and the granulating production line, so that the cost of the enterprise is increased, the occupied area is large, and the existing casting and granulating production lines need to be improved.
Disclosure of utility model
The utility model aims to provide a casting and granulating integrated production line which has good practicability and reduces the cost of enterprises.
In order to solve the technical problems, the utility model can be realized by adopting the following technical scheme:
The casting and granulating integrated production line comprises an extruding device, a flow divider, a casting device and a granulating device, wherein the extruding device, the casting device and the granulating device are respectively in butt joint with the flow divider, the flow divider comprises a main frame body and a hollow core rod, the hollow core rod is arranged in the main frame body, one end of the hollow core rod is communicated with the extruding end of the extruding device, and the other end of the hollow core rod is communicated with the casting device or/and the granulating device.
In one embodiment, a feeding hole is formed in one side of the main frame body, an extrusion end of the extrusion device is in butt joint with the feeding hole, a first discharging hole and a second discharging hole are respectively formed in the other two sides of the main frame body, the casting device is in butt joint with the first discharging hole, and the granulating device is in butt joint with the second discharging hole.
In one embodiment, one end of the hollow core rod is clamped with the feeding hole, and the other end of the hollow core rod is respectively clamped with the first discharging hole or/and the second discharging hole.
In one embodiment, the main frame is provided with a cover plate, and the cover plate is covered on the main frame through a screw.
In one embodiment, the casting device comprises a frame, a forming roller set, a cooling roller set, a traction set and a winding set, wherein the forming roller set, the cooling roller set, the traction set and the winding set are sequentially arranged on the frame along the casting direction.
In one embodiment, the granulating device comprises an air-cooled conveyor unit and a granulator, wherein one end of the air-cooled conveyor unit is in butt joint with the diverter, and the other end of the air-cooled conveyor unit is in butt joint with the granulator.
In one embodiment, the air cooling conveyor unit comprises a conveyor belt and an air cooling unit, wherein the air cooling unit is arranged on the conveyor belt, and the conveyor belt is used for conveying extruded materials and cooling and solidifying the extruded materials through the air cooling unit during transportation.
In one embodiment, the extrusion device is a twin screw extruder.
Advantageous effects
According to the casting and granulating integrated production line, the diverter is abutted at the extrusion end of the extrusion device, one end of the hollow core rod of the diverter is communicated with the extrusion end of the extrusion device, and the other end of the hollow core rod is respectively communicated with the casting device and the granulating device, or is independently communicated with the casting device or is independently communicated with the granulating device, so that the integrated production line can meet the casting process or the granulating process, or simultaneously meet the casting process and the granulating process, the practicability of the integrated production line is better, two sets of production lines are not required to be independently arranged, the enterprise cost is saved, and the arrangement occupied area of the production line is reduced.
Drawings
FIG. 1 is a schematic structural view of a casting and granulating integrated production line of the utility model;
FIG. 2 is a schematic diagram of a diverter structure of a casting and granulating integrated production line according to the present utility model;
FIG. 3 is a schematic diagram II of a diverter structure of the casting and granulating integrated production line;
fig. 4 is a schematic diagram of a diverter structure of the casting and granulating integrated production line of the utility model.
As shown in the accompanying drawings:
100. An extrusion device;
200. The device comprises a diverter, a main frame body, 211, a feed inlet, 212, a first discharge port, 213, a second discharge port, 220, a hollow core rod, 230, a cover plate, 231 and screws;
300. casting device, 310, frame, 320, forming roller group, 330, cooling roller group, 340, traction group, 350, rolling group;
400. Granulating device, 410, air-cooled conveyor unit, 411, conveyor belt, 412, air-cooled unit, 420, and granulator.
Detailed Description
In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than described herein and similarly modified by those skilled in the art without departing from the spirit of the utility model, whereby the utility model is not limited to the specific embodiments disclosed below.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 4, an integrated casting and granulating line includes an extruding device 100, a flow divider 200, a casting device 300 and a granulating device 400, wherein the extruding device 100, the casting device 300 and the granulating device 400 are respectively in butt joint with the flow divider 200, the flow divider 200 includes a main frame 210 and a hollow core rod 220, the hollow core rod 220 is installed inside the main frame 210, one end of the hollow core rod 220 is communicated with an extruding end of the extruding device 100, and the other end is communicated with the casting device 300 and/or the granulating device 400.
Specifically, in this embodiment, the diverter 200 is disposed between the extrusion device 100 and the casting device 300 and the granulating device 400, where the diverter 200 includes a main frame 210 and a hollow core rod 220, the main frame 210 is used to dock with the extrusion device 100, the casting device 300 and the granulating device 400, and the hollow core rod 220 is installed in the main frame 210 and used to guide and convey the extruded material, where after the hollow core rod 220 is installed, one end of the hollow core rod 220 is communicated with the extrusion end of the extrusion device 100, and the other end of the hollow core rod 220 is respectively communicated with the casting device 300 and the granulating device 400, or is separately communicated with the casting device 300, or is separately communicated with the granulating device 400, so that the integral production line can meet the casting process, or the granulating process, or both the casting process and the granulating process, and the practicality of the integral production line is better, and two sets of production lines do not need to be separately set, thereby saving the enterprise cost and reducing the arrangement occupied area of the production line.
In addition, the extrusion apparatus 100 in the present embodiment employs a twin screw extruder, by which high yield, high quality, and high efficiency can be achieved.
Referring to fig. 2 to 4, in order to facilitate the docking of the diverter 200 with the extrusion device 100, the casting device 300 and the granulating device 400 and realize the guiding and conveying of the extruded material, in this embodiment, a feeding port 211 is provided on one side of the main frame 210, the extrusion end of the extrusion device 100 is docked with the feeding port 211, meanwhile, a first discharging port 212 and a second discharging port 213 are provided on the other two sides of the main frame 210, the casting device 300 is docked with the first discharging port 212, and the granulating device 400 is docked with the second discharging port 213, and finally the connection of the diverter 200 with the extrusion device 100, the casting device 300 and the granulating device 400 is realized through the feeding port 211, the first discharging port 212 and the second discharging port 213.
And after the hollow core rod 220 is mounted on the main frame 210, one end of the hollow core rod 220 is clamped with the feeding hole 211 through a clamp, the other end is clamped with the first discharging hole 212 through a clamp, or is clamped with the second discharging hole 213, or is clamped with the first discharging hole 212 and the second discharging hole 213 at the same time, so that the extrusion materials are guided, the independent casting production, the independent granulating production, or the simultaneous casting production and granulating production are realized, the production requirement is met, the practicability of an integrated production line is ensured, and the clamp is common in the market in the prior art.
Of course, since one end of the hollow core rod 220 needs to be separately connected to the first discharge port 212, or separately connected to the second discharge port 213, or simultaneously connected to the first discharge port 212 and the second discharge port 213, and in order to facilitate replacement connection of the hollow core rod 220, in this embodiment, the main frame 210 is provided with the cover plate 230, the cover plate 230 is covered by the screw 231, and the cover plate 230 can be opened or closed by screwing the screw 231, so that the hollow core rod 220 is conveniently replaced, and thus, separate casting production, separate granulating production, or simultaneous casting production and granulating production are realized, thereby meeting the production requirement.
Referring to fig. 1, the casting device 300 in this embodiment includes a frame 310, a forming roller set 320, a cooling roller set 330, a traction set 340 and a winding set 350, where the forming roller set 320, the cooling roller set 330, the traction set 340 and the winding set 350 are sequentially disposed on the frame 310 along the casting direction, when the material extruded by the extrusion device 100 flows to the casting device 300 through the splitter 200, the material is formed into a sheet shape through the forming roller set 320, and then the cooling roller set 330 cools and shapes the sheet-shaped material, the traction set 340 pulls and conveys the material, and the winding set 350 winds the sheet-shaped material, thereby realizing casting production. While the casting apparatus 300 in this embodiment is a prior art, the specific structure can be seen in the structure of patent number 202122162202.4, and of course, the casting apparatus 300 is not limited to this structure, and other prior art structures can be used.
Referring to fig. 1, the granulating apparatus 400 in this embodiment includes an air-cooled conveyor unit 410 and a granulator 420, one end of the air-cooled conveyor unit 410 is in butt joint with the diverter 200, the other end is in butt joint with the granulator 420, the air-cooled conveyor unit 410 includes a conveyor 411 and an air-cooled unit 412, the air-cooled unit 412 is disposed on the conveyor 411, the conveyor 411 is used for conveying extruded materials, and the extruded materials are cooled and solidified by the air-cooled unit 412 during transportation.
When the material extruded by the extrusion device 100 flows to the granulating device 400 through the diverter 200, the extruded material is conveyed by the conveyor belt 411 and is cooled and shaped, the conveyor belt 411 conveys the material to the granulator 420, the granulator 420 cuts the material into granules, so that granulation production is realized, and in order to quickly cool and shape the material conveyed on the conveyor belt 411, an air cooling unit 412 is erected above or below the conveyor belt 411, the conveyor belt 411 adopts a stainless steel mesh chain conveyor belt, the air cooling unit 412 is a fan, and the material conveyed on the conveyor belt 411 is blown by the air cooling unit 412, so that the material can be quickly cooled, and the subsequent granulation is convenient. While the granulating apparatus 400 in this embodiment is similar to the prior art, the specific structure can be seen in patent number 202223130791.9, although the granulating apparatus 400 is not limited to this structure, and other prior art structures can be used.
The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. The present utility model can be smoothly implemented by those skilled in the art according to the description and the drawings, but the equivalent changes of the modification, the variation and the evolution of the utility model can be made by those skilled in the art by utilizing the technical content disclosed in the above description without departing from the technical scope of the utility model, and meanwhile, the modification, the evolution and the like of any equivalent change made by the embodiment according to the essential technology of the utility model still belong to the technical scope of the utility model.