CN222155100U - A rust removal and polishing device for marine engineering wire rope production - Google Patents

A rust removal and polishing device for marine engineering wire rope production Download PDF

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Publication number
CN222155100U
CN222155100U CN202420485045.1U CN202420485045U CN222155100U CN 222155100 U CN222155100 U CN 222155100U CN 202420485045 U CN202420485045 U CN 202420485045U CN 222155100 U CN222155100 U CN 222155100U
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polishing
rust removal
wire rope
marine engineering
rope production
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CN202420485045.1U
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Chinese (zh)
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成昊
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Jean Marine Engineering Equipment Tianjin Co ltd
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Jean Marine Engineering Equipment Tianjin Co ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

本实用新型公开了一种海洋工程钢丝绳生产用除锈抛光装置,属于钢丝绳生产技术领域,包括抛光台和设置于抛光台上的除锈抛光机构,在抛光台顶壁的两侧对称焊接有侧支座,除锈抛光机构包括水平安装于其中一个侧支座上的两个电机、分别与两个电机的输出轴同轴连接的内支轴和分别同轴套设于两个内支轴上的抛光轮,在抛光轮上形成有多条等间距分布的除锈槽,且两个抛光轮上的除锈槽位置一一对应,使得两个抛光轮共同作用,可对多根海洋工程所用的钢丝绳进行摩擦除锈抛光处理。该海洋工程钢丝绳生产用除锈抛光装置,对除锈槽内的残留碎屑自动清理,使得该装置可持续不断进行除锈抛光处理,降低了残留碎屑对后续除锈抛光效果的影响。

The utility model discloses a rust removal and polishing device for marine engineering steel wire rope production, which belongs to the technical field of steel wire rope production, and comprises a polishing table and a rust removal and polishing mechanism arranged on the polishing table. Side supports are symmetrically welded on both sides of the top wall of the polishing table. The rust removal and polishing mechanism comprises two motors horizontally mounted on one of the side supports, inner support shafts coaxially connected to the output shafts of the two motors, and polishing wheels coaxially sleeved on the two inner support shafts, respectively. A plurality of rust removal grooves distributed at equal intervals are formed on the polishing wheel, and the positions of the rust removal grooves on the two polishing wheels correspond to each other, so that the two polishing wheels work together to perform friction rust removal and polishing treatment on multiple steel wire ropes used in marine engineering. The rust removal and polishing device for marine engineering steel wire rope production automatically cleans the residual debris in the rust removal groove, so that the device can continuously perform rust removal and polishing treatment, and reduces the influence of the residual debris on the subsequent rust removal and polishing effect.

Description

Derusting and polishing device for ocean engineering steel wire rope production
Technical Field
The utility model belongs to the technical field of steel wire rope production, and particularly relates to a rust removing and polishing device for marine engineering steel wire rope production.
Background
Ocean engineering is a new construction, reconstruction and extension engineering which aims at developing, utilizing, protecting and recovering ocean resources and is characterized in that an engineering main body is positioned on the side of a coastline facing the sea. In the work of ocean engineering, many daily works such as lifting and transporting facilities and goods are required to be performed using a wire rope.
In the process of implementing the present utility model, the inventor has found that at least the following problems exist in the technology, namely, the existing steel wire rope is easy to rust on the surface because the storage environment may be relatively wet after being produced, and therefore, the existing steel wire rope needs to be treated by using a rust removing polishing device. The current rust removal polishing device can continuously remain on a polishing wheel of the device in the rust removal process, so that the follow-up rust removal polishing effect of the polishing wheel is affected.
Therefore, we propose a rust removal polishing device for marine engineering steel wire rope production to solve the problems.
Disclosure of utility model
The utility model mainly aims to provide the rust removal polishing device for the production of the marine engineering steel wire rope, which can automatically clean the residual scraps in the rust removal groove, so that the device can continuously perform rust removal polishing treatment, reduce the influence of the residual scraps on the subsequent rust removal polishing effect, and can effectively solve the problems in the background art.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
The rust removal polishing device comprises a polishing table and rust removal polishing mechanisms arranged on the polishing table, wherein side supports are symmetrically welded on two sides of the top wall of the polishing table, the rust removal polishing mechanisms comprise two motors horizontally arranged on one side support, inner support shafts respectively coaxially connected with output shafts of the two motors, and polishing wheels respectively coaxially sleeved on the two inner support shafts, a plurality of rust removal grooves distributed at equal intervals are formed on the polishing wheels, and the positions of the rust removal grooves on the two polishing wheels correspond to each other one by one, so that the two polishing wheels act together, and friction rust removal polishing treatment can be carried out on steel wire ropes used for a plurality of marine engineering;
The polishing device comprises a polishing table, wherein a storage tank is fixed above the polishing table, a pump body is fixedly installed on the storage tank, an input pipe and an output pipe are connected to the pump body, one end of the input pipe, which is far away from the pump body, penetrates through the storage tank and stretches into the bottom of an inner cavity of the storage tank, one end of the output pipe, which is far away from the pump body, is connected with a water collecting tank, the bottom of the water collecting tank is connected with a plurality of spray heads which are distributed at equal intervals, and the residual rust-containing chips in rust removing grooves on two polishing wheels are automatically washed through the spray heads respectively, and the water collecting tank is located right above the polishing wheels.
Preferably, a debris collection groove is formed in the polishing table through the top and bottom walls thereof, and slopes are provided on both sides of the interior of the debris collection groove, through which debris including rust and sewage washing debris falling from the two polishing wheels can be received.
Preferably, the two inner support shafts are positioned between the two side supports, and the two ends of the inner support shafts are respectively and rotatably connected with the two side supports, so that the two inner support shafts can stably operate.
Preferably, a mounting frame is arranged above the polishing table, wherein the four corners of the bottom wall of the mounting frame are welded with supporting rods, the four supporting rods are respectively welded on two side supports, and the storage box is arranged on one side of the top wall of the mounting frame, so that the structure of the storage box is kept stable, and the output pipe penetrates through the mounting frame and is connected with the water collecting tank.
Preferably, one side of the top wall of the storage tank is connected with an external connection pipe, and cleaning liquid, which can be purified water, can be supplemented into the storage tank through the external connection pipe.
Preferably, positioning blocks are welded at two ends of the water collecting tank and are welded on the bottom wall of the mounting frame, so that the structure of the water collecting tank is kept stable.
In summary, the technical effects and advantages of the present utility model are:
This ocean engineering wire rope production is with rust cleaning burnishing device can carry out rust cleaning burnishing treatment to many wire ropes simultaneously through two motor operations, when remaining more piece on waiting the throwing aureola, can drive the pump body operation, makes it take out the cleaning solution (optional pure water) of bin to spray respectively at different rust cleaning inslot through the shower nozzle of water collection jar below, to the automatic clearance of the residual piece in the rust cleaning inslot, make the device sustainable continuous rust cleaning burnishing treatment, reduced the influence of residual piece to follow-up rust cleaning burnishing effect.
Drawings
FIG. 1 is a schematic view of a first view of the present utility model;
FIG. 2 is a schematic view of a second view of the present utility model;
fig. 3 is a schematic structural view of a third view of the present utility model.
The polishing device comprises a polishing table 1, a debris collecting tank 2, a side support, a motor 4, a motor 5, an inner support shaft 6, a polishing wheel 7, a rust removing tank 8, a support rod 9, a mounting rack 10, a storage box 11, an external pipe 12, a pump body 13, an input pipe 14, an output pipe 15, a water collecting tank 16, a spray head 17 and a positioning block.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1 to 3, a rust removing and polishing device for marine engineering steel wire rope production comprises a polishing table 1 and a rust removing and polishing mechanism arranged on the polishing table 1, wherein a debris collecting groove 2 penetrating through the top wall and the bottom wall of the polishing table 1 is formed on the polishing table 1, slopes are arranged on two sides of the interior of the debris collecting groove 2, rust-containing debris falling from two polishing wheels 6 and sewage for flushing the debris can be received through the debris collecting groove 2, and side supports 3 are symmetrically welded on two sides of the top wall of the polishing table 1;
The rust removing and polishing mechanism comprises two motors 4 horizontally arranged on one of the side supports 3, inner support shafts 5 respectively coaxially connected with the output shafts of the two motors 4, and polishing wheels 6 respectively coaxially sleeved on the two inner support shafts 5, wherein the two inner support shafts 5 are positioned between the two side supports 3, two ends of the inner support shafts 5 are respectively rotatably connected with the two side supports 3, so that the two inner support shafts 5 can stably run, a plurality of rust removing grooves 7 distributed at equal intervals are formed on the polishing wheels 6, the positions of the rust removing grooves 7 on the two polishing wheels 6 are in one-to-one correspondence, the two polishing wheels 6 are in combined action, and friction rust removing and polishing treatment can be carried out on steel wire ropes used for a plurality of ocean engineering;
A storage tank 10 is fixed above the polishing table 1, a mounting frame 9 is arranged above the polishing table 1, four corners of the bottom wall of the mounting frame 9 are welded with supporting rods 8, four supporting rods 8 are respectively welded on two side supports 3, the storage tank 10 is arranged on one side of the top wall of the mounting frame 9, so that the structure of the storage tank 10 is kept stable, an external connection pipe 11 is connected on one side of the top wall of the storage tank 10, cleaning liquid can be supplemented into the storage tank 10 through the external connection pipe 11, purified water is selected as cleaning liquid, a pump body 12 is fixedly arranged on the storage tank 10, an input pipe 13 and an output pipe 14 are connected on the pump body 12, and the output pipe 14 passes through the mounting frame 9 and is connected with a water collecting tank 15;
Wherein, the one end that input tube 13 kept away from pump body 12 passes bin 10 and stretches into the bottom of bin 10 inner chamber, the one end that output tube 14 kept away from pump body 12 is connected with water catch bowl 15, wherein the bottom of water catch bowl 15 is connected with a plurality of equidistant shower nozzles 16 that distribute, carry out automatic washing through the rust-containing piece that remains in the rust cleaning groove 7 on two polishing wheels 6 respectively through a plurality of shower nozzles 16, water catch bowl 15 is located polishing wheel 6 directly over, all weld locating piece 17 at the both ends of water catch bowl 15, and two locating pieces 17 all weld in the diapire of mounting bracket 9 for the structure of water catch bowl 15 remains stable.
When the rust removing and polishing device for marine engineering steel wire rope production is used, firstly, sufficient cleaning liquid is supplemented into a storage tank 10 through an outer connecting pipe 11, then, steel wire ropes for marine engineering can horizontally pass through the rust removing grooves 7 between two polishing wheels 6, one steel wire rope passes through one group of the rust removing grooves 7 (the rust removing grooves 7 vertically arranged on the two polishing wheels 6), the steel wire ropes are kept stable and uniform as much as possible in the conveying process, the two motors 4 are driven to operate to drive the two inner supporting shafts 5 and the two polishing wheels 6 to operate at high speed, the steel wire ropes entering the group of the rust removing grooves 7 can be subjected to rust removing and polishing treatment, rust-containing chips on the surfaces of the steel wire ropes can be scraped off and polished, the rust-containing chips can fall into a chip collecting groove 2, when more chips remain in the rust removing grooves 7, the pump body 12 can be used to operate to pump the cleaning liquid in the storage tank 10 through an input pipe 13, the cleaning liquid is sent to a water collecting tank 15 through an output pipe 14 and then sprayed downwards from a plurality of spray heads 16, the rust removing grooves 7 on the two polishing wheels 6 are cleaned, the rust-containing chips are also discharged from the chip collecting grooves 2.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims (6)

1.一种海洋工程钢丝绳生产用除锈抛光装置,包括抛光台(1)和设置于抛光台(1)上的除锈抛光机构,其特征在于,所述抛光台(1)顶壁的两侧对称焊接有侧支座(3),除锈抛光机构包括水平安装于其中一个侧支座(3)上的两个电机(4)、分别与两个电机(4)的输出轴同轴连接的内支轴(5)和分别同轴套设于两个内支轴(5)上的抛光轮(6),所述抛光轮(6)上形成有多条等间距分布的除锈槽(7),且两个所述抛光轮(6)上的除锈槽(7)位置一一对应;1. A rust removal and polishing device for producing marine engineering steel wire ropes, comprising a polishing table (1) and a rust removal and polishing mechanism arranged on the polishing table (1), characterized in that side supports (3) are symmetrically welded on both sides of the top wall of the polishing table (1), the rust removal and polishing mechanism comprises two motors (4) horizontally mounted on one of the side supports (3), inner support shafts (5) coaxially connected to the output shafts of the two motors (4) respectively, and polishing wheels (6) coaxially sleeved on the two inner support shafts (5) respectively, the polishing wheel (6) is formed with a plurality of rust removal grooves (7) distributed at equal intervals, and the positions of the rust removal grooves (7) on the two polishing wheels (6) correspond to each other one by one; 所述抛光台(1)上方固定有储存箱(10),其中所述储存箱(10)上固定安装有泵体(12),所述泵体(12)上连接有输入管(13)和输出管(14),其中所述输入管(13)远离泵体(12)的一端穿过储存箱(10)并伸入储存箱(10)内腔的底部,所述输出管(14)远离泵体(12)的一端连接有集水罐(15),其中所述集水罐(15)的底部连接有多个等间距分布的喷头(16)。A storage box (10) is fixed above the polishing table (1), wherein a pump body (12) is fixedly mounted on the storage box (10), and an input pipe (13) and an output pipe (14) are connected to the pump body (12), wherein the end of the input pipe (13) away from the pump body (12) passes through the storage box (10) and extends into the bottom of the inner cavity of the storage box (10), and the end of the output pipe (14) away from the pump body (12) is connected to a water collecting tank (15), wherein the bottom of the water collecting tank (15) is connected to a plurality of nozzles (16) distributed at equal intervals. 2.根据权利要求1所述的一种海洋工程钢丝绳生产用除锈抛光装置,其特征在于,所述抛光台(1)上形成有贯穿其顶壁和底壁的碎屑收集槽(2),且所述碎屑收集槽(2)内部的两侧均设有斜坡。2. A rust removal and polishing device for marine engineering wire rope production according to claim 1, characterized in that a debris collection groove (2) is formed on the polishing table (1) and runs through its top wall and bottom wall, and slopes are provided on both sides of the debris collection groove (2). 3.根据权利要求1所述的一种海洋工程钢丝绳生产用除锈抛光装置,其特征在于,两个所述内支轴(5)均位于两个侧支座(3)之间,且所述内支轴(5)的两端分别与两个侧支座(3)转动连接。3. A rust removal and polishing device for marine engineering wire rope production according to claim 1, characterized in that the two inner support shafts (5) are located between the two side supports (3), and the two ends of the inner support shaft (5) are respectively rotatably connected to the two side supports (3). 4.根据权利要求1所述的一种海洋工程钢丝绳生产用除锈抛光装置,其特征在于,所述抛光台(1)上方设有安装架(9),其中所述安装架(9)底壁的四角均焊接有支杆(8),且四个所述支杆(8)分别焊接于两个侧支座(3)上,所述储存箱(10)安装于安装架(9)顶壁的一侧。4. A rust removal and polishing device for marine engineering wire rope production according to claim 1, characterized in that a mounting frame (9) is provided above the polishing table (1), wherein four corners of the bottom wall of the mounting frame (9) are welded with support rods (8), and the four support rods (8) are respectively welded to two side supports (3), and the storage box (10) is installed on one side of the top wall of the mounting frame (9). 5.根据权利要求4所述的一种海洋工程钢丝绳生产用除锈抛光装置,其特征在于,所述储存箱(10)顶壁的一侧连接有外接管(11)。5. A rust removal and polishing device for marine engineering steel wire rope production according to claim 4, characterized in that an external pipe (11) is connected to one side of the top wall of the storage box (10). 6.根据权利要求5所述的一种海洋工程钢丝绳生产用除锈抛光装置,其特征在于,所述集水罐(15)的两端均焊接有定位块(17),且两个所述定位块(17)均焊接于安装架(9)的底壁。6. A rust removal and polishing device for marine engineering wire rope production according to claim 5, characterized in that positioning blocks (17) are welded at both ends of the water collecting tank (15), and the two positioning blocks (17) are welded to the bottom wall of the mounting frame (9).
CN202420485045.1U 2024-03-13 2024-03-13 A rust removal and polishing device for marine engineering wire rope production Active CN222155100U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202420485045.1U CN222155100U (en) 2024-03-13 2024-03-13 A rust removal and polishing device for marine engineering wire rope production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202420485045.1U CN222155100U (en) 2024-03-13 2024-03-13 A rust removal and polishing device for marine engineering wire rope production

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Publication Number Publication Date
CN222155100U true CN222155100U (en) 2024-12-13

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