CN222154644U - High-efficiency special machine tools for new energy valve body processing - Google Patents
High-efficiency special machine tools for new energy valve body processing Download PDFInfo
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- CN222154644U CN222154644U CN202420539191.8U CN202420539191U CN222154644U CN 222154644 U CN222154644 U CN 222154644U CN 202420539191 U CN202420539191 U CN 202420539191U CN 222154644 U CN222154644 U CN 222154644U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本申请公开了新能源阀体加工高效专用机床，涉及卧式加工机床技术领域。本申请包括X轴驱动基台，X轴驱动基台的顶部固定连接有Y轴升降轨道，且X轴驱动基台的顶部滑动连接有Z轴移动轨道，Y轴升降轨道的内部滑动连接有切削轴，Z轴移动轨道的顶部滑动连接有安装基台，安装基台的顶部转动连接有呈盘，呈盘的顶部转动连接有驱动盘。本申请通过启动驱动组件可以驱动驱动盘配合直线通槽带动夹杆沿着弧形导轨的内壁进行移动，并利用直线通槽与弧形导轨的角度差推动多个夹杆居中靠拢的移动，从而使得多个夹杆沿着弧形导轨的长度方向形成对驱动盘顶部工件的自动夹持固定，以此便于快速实现对工件的自动夹持，有效提高了装置对工件的夹固效率。
The present application discloses a special machine tool for processing new energy valve bodies with high efficiency, and relates to the technical field of horizontal processing machine tools. The present application includes an X-axis driving base, the top of the X-axis driving base is fixedly connected to a Y-axis lifting track, and the top of the X-axis driving base is slidably connected to a Z-axis moving track, the inside of the Y-axis lifting track is slidably connected to a cutting shaft, the top of the Z-axis moving track is slidably connected to a mounting base, the top of the mounting base is rotatably connected to a presentation disk, and the top of the presentation disk is rotatably connected to a driving disk. The present application can drive the driving disk to cooperate with the linear through groove to drive the clamping rod to move along the inner wall of the arc guide rail by starting the driving component, and use the angle difference between the linear through groove and the arc guide rail to promote the movement of multiple clamping rods centered and close together, so that multiple clamping rods form an automatic clamping and fixing of the workpiece on the top of the driving disk along the length direction of the arc guide rail, thereby facilitating the rapid realization of automatic clamping of the workpiece, and effectively improving the clamping efficiency of the device for the workpiece.
Description
Technical Field
The application relates to the technical field of horizontal machining tools, in particular to a high-efficiency special machine tool for machining a new energy valve body.
Background
The new energy valve body is a special valve and is mainly used for controlling and regulating the pressure, flow and direction of fluid in a new energy system. Due to the rapid development of the new energy field, the demand of the new energy valve body is continuously increased, and the processing technology and equipment of the new energy valve body are continuously updated and developed. The horizontal processing machine tool is a common processing device and can process the new energy valve body with high efficiency and high precision. The basic structure of the horizontal processing machine mainly comprises a machine body, a main shaft, a workbench, a transmission system, a control system and the like. The traditional horizontal processing machine tool mainly adopts a rigid structure, and realizes the processing of a workpiece through an accurate transmission system and a control system.
The work piece machining and fixing device for the horizontal machine tool comprises a supporting plate, wherein a sliding rail unit is arranged at the right end of the supporting plate, and a pushing unit is arranged at the left end of the supporting plate. The existing method is that a stepped cylindrical shaft is placed on a horizontal machine tool, two ends of the horizontal machine tool clamp and limit the stepped cylindrical shaft, then the horizontal machine tool is started, a polishing head on the horizontal machine tool polishes the surface of the stepped cylindrical shaft, the polishing flexibility degree of the method is high, but the stepped cylindrical shaft is small in diameter due to the fact that the stepped cylindrical shaft is long in size and is easy to slightly deform after being pushed by the polishing head of the horizontal machine tool, and the stepped cylindrical shaft is bent after being polished. The limiting component is matched with the two clamping units, so that the stepped cylindrical shaft is supported when polished, the phenomenon that the stepped cylindrical shaft is bent due to overlarge thrust during polishing is avoided, and the polishing effect is ensured.
However, the prior art drives corresponding two arc plates to carry out interval adjustment through the distance adjusting screw rod in the threaded sleeve, make it and the processing head phase-match of horizontal lathe, and distance adjusting screw rod and threaded sleeve threaded connection play the effect of being connected to two sliding blocks, start two electric putter afterwards, two electric putter drive slide rail unit through the backup pad, slide rail unit drives corresponding two arc plates through two sliding blocks and removes to ladder cylinder axle direction, the arc drives a plurality of clamping parts and ladder cylinder axle contact, clamping parts carries out automatically regulated according to the diameter of ladder cylinder axle, ensure that every clamping part all hugs closely with ladder cylinder axle, two arc plates of other two arc plates and two sliding blocks are spliced afterwards, and two arc plates of concatenation are spacing through the stop collar, two arc plates are located the both sides of horizontal lathe processing head this moment, the mode of fixing the work piece like this is wasted time and energy, the clamp efficiency of device to the work piece has been reduced.
Disclosure of utility model
The application aims to solve the problems that the prior art is time-consuming and labor-consuming in a workpiece fixing mode and the clamping efficiency of the device on the workpiece is reduced, and provides a novel energy valve body processing efficient special machine tool.
The application adopts the following technical scheme for realizing the purposes:
The utility model provides a high-efficient special lathe of new forms of energy valve body processing, includes X axle drive base station, the top fixedly connected with Y axle lift track of X axle drive base station, just X axle drive base station's top sliding connection has Z axle to remove the track, Y axle lift orbital inside sliding connection has the cutting shaft, Z axle removes orbital top sliding connection has the installation base station, the top rotation of installation base station is connected with and is the dish, the top rotation that is the dish is connected with the driving disc, the top that is the dish evenly is provided with four arc guide rails, the top of driving disc evenly is provided with four sharp logical grooves, the inside sliding connection of arc guide rail has the clamp lever, the one end of clamp lever passes sharp logical groove to extend to the top of driving disc, the one end of installation base station is installed and is used for driving the driving disc and carries out pivoted drive assembly.
Through adopting above-mentioned technical scheme, through setting up drive assembly and being the cooperation use of dish, driving disc, arc guide rail, straight line logical groove for can drive driving disc cooperation straight line logical groove through starting drive assembly and drive the clamp lever and remove along the inner wall of arc guide rail, and utilize the angle difference of straight line logical groove and arc guide rail to promote the removal that a plurality of clamp levers draw close in the middle, thereby make a plurality of clamp levers form the automatic centre gripping fixed to driving disc top work piece along the length direction of arc guide rail, so be convenient for realize the automatic centre gripping to the work piece fast, effectively improved the clamping efficiency of device to the work piece.
Further, the drive assembly includes the ring gear of fixed connection in driving disk one end, the drive spout has been seted up to the one end of installation base, the inside rotation of drive spout is connected with drive screw, just the inside sliding connection of drive spout has the drive rack with ring gear meshing, the one end and the drive screw threaded connection of drive rack, the one end fixedly connected with driving motor of installation base, driving motor's output and drive screw fixed connection.
Through adopting above-mentioned technical scheme, through setting up the cooperation use of drive spout and drive screw, drive rack, ring gear for start driving motor can drive the drive rack and remove along the length direction of drive spout, and make drive rack drive ring gear and driving disk rotate, improved the practicality of device.
Further, one end of the clamping rod is sleeved with a rubber sleeve.
Through adopting above-mentioned technical scheme, through setting up the cooperation use of rubber sleeve and clamp lever for form flexible contact between clamp lever and the work piece, reduced the wearing and tearing between clamp lever and the work piece.
Further, the bottom that is the dish passes the installation base to fixedly connected with worm wheel, the inside rotation of installation base is connected with the worm with worm wheel meshing, just the inside fixedly connected with accommodate motor of installation base, accommodate motor's output and worm fixed connection.
Through adopting above-mentioned technical scheme, through setting up the cooperation use of worm and worm wheel for start the accommodate motor and can drive and be the dish and drive driving disk and work piece and rotate, thereby can carry out multiaspect processing to driving disk top work piece, improved the practicality of device.
Further, the X-axis driving base station, the Y-axis lifting track, the Z-axis moving track and one side of the installation base station are all provided with grating scales, one side of the X-axis driving base station is fixedly connected with a controller, and the controller is electrically connected with the grating scales.
Through adopting above-mentioned technical scheme, through setting up the cooperation use of grating chi and controller, be convenient for monitor the distance that the work piece moved along X axle drive base, Y axle lifting rail, Z axle movable rail length direction, can also monitor the driving disk drive work piece turned angle simultaneously, improved the machining accuracy of device.
Further, a plurality of support columns are evenly and fixedly connected with the bottom of the disc, the bottom balls of the support columns are hinged with support balls, and the support balls roll and collide with the top of the installation base.
Through adopting above-mentioned technical scheme, through setting up the support column and supporting the cooperation use of ball, stability when effectively having improved the driving disk rotation.
Further, the inside fixedly connected with pipe of X axle drive base station, the output fixedly connected with air exhauster of pipe, the output fixedly connected with dust collection box of air exhauster.
Through adopting above-mentioned technical scheme, through setting up the cooperation use of air exhauster and pipe, dust collection case, be convenient for collect the dust that produces the work piece processing through starting the air exhauster and inhale the inside of dust collection case, effectively reduced the harm that the dust produced the staff.
Further, the input end of the guide pipe is fixedly connected with a filter screen.
Through adopting above-mentioned technical scheme, be convenient for filter the dust that passes the pipe and get into the air exhauster inside through setting up the filter screen for the inside of the great piece of size stay in X axle drive base platform is collected, has reduced the condition that the piece damaged the air exhauster.
In summary, the present application includes at least one of the following beneficial effects:
1. Through setting up drive assembly and being the cooperation use of dish, driving plate, arc guide rail, straight line logical groove for can drive driving plate cooperation straight line logical groove through starting drive assembly and drive the clamp lever and remove along the inner wall of arc guide rail, and utilize the angle difference of straight line logical groove and arc guide rail to promote the removal that a plurality of clamp levers draw close in between two parties, thereby make a plurality of clamp levers form the automatic centre gripping fixed to driving plate top work piece along the length direction of arc guide rail, so be convenient for realize the automatic centre gripping to the work piece fast, effectively improved the clamp efficiency of device to the work piece.
2. Through setting up the cooperation use of worm and worm wheel for start the accommodate motor and can drive and be the dish and drive driving disk and work piece and rotate, thereby can carry out multiaspect processing to driving disk top work piece, improved the practicality of device.
Drawings
Fig. 1 is a schematic perspective view of a device body according to the present application.
Fig. 2 is an exploded view of the internal structure of the Z-axis moving track in the present application.
Fig. 3 is a schematic view of the bottom structure of the disk of the present application.
Fig. 4 is a schematic view showing an internal structure of the X-axis driving base in the present application.
Reference numerals illustrate:
1. X-axis driving base station, 2, Y-axis lifting track, 4, Z-axis moving track, 5, cutting shaft, 6, installation base station, 7, disk, 8, driving disk, 9, arc guide rail, 10, straight through groove, 11, clamping rod, 12, toothed ring, 13, driving chute, 14, driving screw, 15, driving rack, 16, driving motor, 17, rubber sleeve, 18, worm wheel, 19, worm, 20, adjusting motor, 21, grating ruler, 22, controller, 23, support column, 24, support ball, 25, conduit, 26, exhaust fan, 27, dust collecting box, 28, filter screen.
Detailed Description
The application is described in further detail below with reference to fig. 1-4.
The embodiment of the application discloses a high-efficiency special machine tool for processing a new energy valve body.
Referring to fig. 1-3, the high-efficiency special machine tool for processing the new energy valve body comprises an X-axis driving base 1, wherein a Y-axis lifting rail 2 is fixedly connected to the top of the X-axis driving base 1, a Z-axis moving rail 4 is slidingly connected to the top of the X-axis driving base 1, a cutting shaft 5 is slidingly connected to the inside of the Y-axis lifting rail 2, a mounting base 6 is slidingly connected to the top of the Z-axis moving rail 4, a disk 7 is rotatably connected to the top of the mounting base 6, a driving disk 8 is rotatably connected to the top of the disk 7, four arc-shaped guide rails 9 are uniformly arranged on the top of the disk 7, four straight through grooves 10 are uniformly arranged on the top of the driving disk 8, clamping rods 11 are slidingly connected to the inside of the arc-shaped guide rails 9, one end of each clamping rod 11 penetrates through each straight through groove 10 and extends to the top of the driving disk 8, and a driving assembly for driving the rotation of the driving disk 8 is mounted at one end of the mounting base 6;
The driving assembly comprises a toothed ring 12 fixedly connected to one end of the driving disc 8, a driving sliding groove 13 is formed in one end of the mounting base 6, a driving screw 14 is rotatably connected in the driving sliding groove 13, a driving rack 15 meshed with the toothed ring 12 is slidably connected in the driving sliding groove 13, one end of the driving rack 15 is in threaded connection with the driving screw 14, a driving motor 16 is fixedly connected to one end of the mounting base 6, and the output end of the driving motor 16 is fixedly connected with the driving screw 14;
and, one end of the clamping rod 11 is sleeved with a rubber sleeve 17.
When the device is used, firstly, a workpiece to be processed is placed at the top of the driving disc 8, then the driving screw 14 is driven by the driving motor 16 to form threaded connection with the driving rack 15, meanwhile, the driving rack 15 moves along the length direction of the driving chute 13 and is meshed with the toothed ring 12, so that the toothed ring 12 drives the driving disc 8 to rotate, meanwhile, the driving disc 8 is matched with the straight line through groove 10 to drive the clamping rods 11 to move along the inner wall of the arc-shaped guide rail 9, then the clamping rods 11 drive the rubber sleeve 17 to move along the length direction of the arc-shaped guide rail 9 to center and close, and meanwhile, the clamping rods 11 form automatic clamping and fixing on the workpiece at the top of the driving disc 8 along the length direction of the arc-shaped guide rail 9, so that automatic clamping on the workpiece is conveniently and rapidly realized, the clamping efficiency of the device on the workpiece is effectively improved, and the practicability of the device is improved.
Referring to fig. 1 and 2, the bottom of the disk 7 passes through the installation base 6 and is fixedly connected with a worm wheel 18, a worm 19 meshed with the worm wheel 18 is rotatably connected inside the installation base 6, an adjusting motor 20 is fixedly connected inside the installation base 6, and the output end of the adjusting motor 20 is fixedly connected with the worm 19;
Wherein, the X-axis driving base 1, the Y-axis lifting track 2, the Z-axis moving track 4 and one side of the installation base 6 are all provided with grating scales 21, one side of the X-axis driving base 1 is fixedly connected with a controller 22, and the controller 22 is electrically connected with the grating scales 21;
And, be the even fixedly connected with a plurality of support columns 23 in bottom of dish 7, the bottom ball of support column 23 articulates there is support ball 24, support ball 24 and the top roll conflict of installation base 6.
When the device is used, firstly, the worm 19 is driven by the start adjusting motor 20 to be meshed with the worm wheel 18, the worm wheel 18 is driven to rotate the disk 7 and the driving disk 8, meanwhile, the driving disk 8 is driven to rotate the top workpiece, so that the top workpiece of the driving disk 8 can be subjected to multi-surface machining, and the driving disk 8 is driven to rotate the workpiece, meanwhile, the driving disk 8 is enabled to transmit the pressure of the workpiece to the installation base 6 through the support column 23 and the support ball 24, meanwhile, the driving disk 8 is enabled to drive the support ball 24 to roll along the top of the installation base 6, the driving disk 8 is enabled to rotate more stably, then the distance between the X-axis driving base 1 and the Z-axis moving track 4 and the Y-axis lifting track 2 is detected by setting the grating ruler 21, meanwhile, the angle of the workpiece along with the rotation of the driving disk 8 can be detected by the grating ruler 21, detection data are transmitted to the controller 22 to be analyzed, and then the position of the workpiece is controlled by the controller 22 to be accurately adjusted according to actual conditions, and the accuracy of the device is effectively improved.
Referring to fig. 1 and 4, a conduit 25 is fixedly connected to the inside of the x-axis driving base 1, an exhaust fan 26 is fixedly connected to the output end of the conduit 25, and a dust box 27 is fixedly connected to the output end of the exhaust fan 26;
wherein, the input end of the conduit 25 is fixedly connected with a filter screen 28.
When in use, firstly, dust generated by cutting a workpiece is pumped into the dust box 27 through the starting exhaust fan 26 and the guide pipe 25 to be collected, meanwhile, the dust passes through the guide pipe 25 and is filtered and intercepted by the filter screen 28, and the larger-sized dust falls into the X-axis driving base 1 to be collected, so that the condition that the dust enters the exhaust fan 26 to cause clamping and damage is reduced, and meanwhile, the influence of dust drift on the health of workers is effectively reduced.
The implementation principle of the novel energy valve body processing high-efficiency special machine tool is that a workpiece to be processed is firstly placed at the top of a driving disc 8, then a driving screw 14 is driven by a driving motor 16 to form threaded connection with a driving rack 15, meanwhile, the driving rack 15 moves along the length direction of a driving chute 13 and is meshed with a toothed ring 12, so that the toothed ring 12 drives the driving disc 8 to rotate, meanwhile, the driving disc 8 is matched with a straight line through groove 10 to drive a plurality of clamping rods 11 to move along the inner wall of an arc-shaped guide rail 9, then the clamping rods 11 drive a rubber sleeve 17 to move in a centering way along the length direction of the arc-shaped guide rail 9, and meanwhile, the clamping rods 11 form automatic clamping and fixing on the workpiece at the top of the driving disc 8 along the length direction of the arc-shaped guide rail 9;
Then through start adjusting motor 20 drive worm 19 and worm wheel 18 meshing to make worm wheel 18 drive be dish 7 and drive dish 8 and rotate, simultaneously make drive dish 8 drive top work piece rotate, so that can carry out multiaspect processing to drive dish 8 top work piece, and when drive dish 8 drives the work piece and rotate, make drive dish 8 transmit the pressure of work piece to installation base 6 through support column 23 and supporting ball 24, simultaneously make drive dish 8 drive supporting ball 24 roll along the top of installation base 6, make drive dish 8 pivoted more stable, then detect the distance that the work piece moved in X axle drive base 1 and Z axle removal track 4, Y axle lifting track 2 direction respectively through setting up grating chi 21, simultaneously still can utilize grating chi 21 to detect the work piece along with drive dish 8 pivoted angle, and transmit the detection data to controller 22 and analyze, then control the work piece position according to actual conditions through controller 22 and carry out accurate regulation.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420539191.8U CN222154644U (en) | 2024-03-15 | 2024-03-15 | High-efficiency special machine tools for new energy valve body processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420539191.8U CN222154644U (en) | 2024-03-15 | 2024-03-15 | High-efficiency special machine tools for new energy valve body processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222154644U true CN222154644U (en) | 2024-12-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420539191.8U Active CN222154644U (en) | 2024-03-15 | 2024-03-15 | High-efficiency special machine tools for new energy valve body processing |
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| Country | Link |
|---|---|
| CN (1) | CN222154644U (en) |
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- 2024-03-15 CN CN202420539191.8U patent/CN222154644U/en active Active
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| GR01 | Patent grant | ||
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| CP03 | Change of name, title or address |
Address after: 233000 Anhui Province, Bengbu City, Huaiyuan County Economic Development Zone, Peitian Avenue No. 6, Building No. 2 Patentee after: Anhui Peitian Intelligent Equipment Co., Ltd. Country or region after: China Address before: 518100Guangdong ProvinceShenzhen CityBao'an DistrictShajing StreetHaoxiang RoadShajing Industrial CompanyThird Industrial ZoneA3102C Patentee before: SHENZHEN A&E INTELLIGENT EQUIPMENTS Co.,Ltd. Country or region before: China |
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| CP03 | Change of name, title or address |