CN222145661U - Tightening training device - Google Patents

Tightening training device Download PDF

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Publication number
CN222145661U
CN222145661U CN202420527548.0U CN202420527548U CN222145661U CN 222145661 U CN222145661 U CN 222145661U CN 202420527548 U CN202420527548 U CN 202420527548U CN 222145661 U CN222145661 U CN 222145661U
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China
Prior art keywords
support
training device
display screen
tightening training
mounting
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CN202420527548.0U
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Chinese (zh)
Inventor
潘剑缘
梁靖
戚镇銮
钟满堂
何子章
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GAC Toyota Motor Co Ltd
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GAC Toyota Motor Co Ltd
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Priority to CN202420527548.0U priority Critical patent/CN222145661U/en
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Abstract

本实用新型提供一种拧紧训练装置,包括底座、安装座、压力传感器和控制组件,安装座设置于底座的顶部,安装座的顶部用于放置汽车底盘;安装座形成有安装孔,压力传感器设置于安装孔;控制组件包括控制部件和显示屏,显示屏安装于底座,显示屏和压力传感器均与控制组件信号连接。使螺栓紧固件穿过汽车底盘安装在安装座的安装孔中,这样螺栓紧固件就会与安装孔中的压力传感器抵接,这样压力传感器就会将受到的压力传递至显示屏并显示压力,这样作业人员就能够在显示屏上观察到具体的压力,以判断螺栓紧固件是否拧紧;通作业人员经过多次安装训练就能够熟练地掌握安装螺栓紧固件时需要拧紧的程度,这样就大大提高了作业人员作业时的效率。

The utility model provides a tightening training device, including a base, a mounting seat, a pressure sensor and a control component, wherein the mounting seat is arranged on the top of the base, and the top of the mounting seat is used to place the chassis of an automobile; the mounting seat is formed with a mounting hole, and the pressure sensor is arranged in the mounting hole; the control component includes a control component and a display screen, and the display screen is installed on the base, and the display screen and the pressure sensor are both connected to the control component signal. The bolt fastener is installed in the mounting hole of the mounting seat through the chassis of the automobile, so that the bolt fastener will abut against the pressure sensor in the mounting hole, and the pressure sensor will transmit the pressure received to the display screen and display the pressure, so that the operator can observe the specific pressure on the display screen to judge whether the bolt fastener is tightened; through multiple installation trainings, the operator can skillfully master the degree of tightening required when installing the bolt fastener, which greatly improves the efficiency of the operator during operation.

Description

Tightening training device
Technical Field
The utility model relates to the technical field of tightening training devices, in particular to a tightening training device.
Background
In automobile assembly, the combination operation of a chassis and an automobile body is a key process of automobile assembly, the fastening of key connection points such as a front auxiliary frame, a rear auxiliary frame and the like to the automobile body through bolt fasteners is an important ring of the combination operation, screws are manually fixed in the assembly line operation, and the process needs abundant experience to know whether the screws are screwed, so that a new operator needs to be trained, the new operator cannot ensure whether the screws and nuts are completely screwed when working, the working condition cannot be fed back in time, the screw screwing efficiency is reduced, and even production accidents are caused due to the increase of the working error rate.
Therefore, it is necessary to provide a new tightening training device to solve the above technical problems.
Disclosure of utility model
The utility model mainly aims to provide a tightening training device, which aims to solve the technical problem that a new operator cannot judge whether to tighten a screw or not in the operation process in the prior art.
The utility model provides a tightening training device, comprising:
A base;
The mounting seat is arranged at the top of the base, and the top of the mounting seat is used for placing an automobile chassis;
a pressure sensor, the mounting seat is provided with a mounting hole, the pressure sensor is arranged in the mounting hole;
The control assembly comprises a control part and a display screen, wherein the display screen is installed on the base, and the display screen and the pressure sensor are in signal connection with the control assembly.
In an embodiment, the base includes first support piece and second support piece, first support piece includes supporting platform and a plurality of support column, each the support column all extends along vertical direction, a plurality of the support column be the rectangle install in supporting platform evenly distributed, second support piece is formed with along vertical direction and is provided with the mounting groove, the quantity of second support piece is a plurality of, first support piece telescopic mounting in the mounting groove, a plurality of second support piece and a plurality of the quantity of support column equals, and the one-to-one setting.
In an embodiment, the second support includes rotating part and the screw rod that sets up along vertical direction, rotating part with the screw rod all set up in the mounting groove, rotating part's output shaft is provided with first bevel gear, the bottom of screw rod is provided with the second bevel gear, first support is provided with the lug, the lug is formed with the screw hole, the lug passes through screw hole slidable mounting in the screw rod, first bevel gear with second bevel gear transmission is connected.
In an embodiment, the second support comprises a driving member, the extension shaft of which is connected to the first support, the extension shaft of which can be extended or retracted to drive the first support up or down.
In an embodiment, the tightening training device further comprises an auxiliary supporting seat, wherein the auxiliary supporting seat is connected with the supporting platform and is used for supporting the automobile chassis.
In an embodiment, the first support further comprises a reinforcing rod, one end of the reinforcing rod is connected with the support column, and the other end of the reinforcing rod is connected with the support platform.
In an embodiment, the base further includes a fixing rod, and two ends of the fixing rod are respectively connected with two adjacent second supporting pieces.
In an embodiment, the display screen comprises a body and a mounting rod which are connected with each other, the tightening training device further comprises a locking member, the mounting rod is provided with a first locking hole, the fixing rod is provided with a second locking hole, and the locking member is installed in the second locking hole through the first locking hole.
In an embodiment, the first locking hole is a strip hole.
In an embodiment, an operation button is further disposed on the display screen.
In the scheme, the tightening training device comprises a base, an installation seat, a pressure sensor and a control assembly, wherein the installation seat is arranged at the top of the base and used for protecting an automobile chassis, the installation seat is provided with an installation hole, the pressure sensor is arranged in the installation hole, the control assembly comprises a control part and a display screen, the display screen is arranged on the base, and the display screen and the pressure sensor are connected with the control assembly through signals. Specifically, an automobile chassis is hung above an installation seat, then a bolt fastener penetrates through the automobile chassis and is installed in an installation hole of the installation seat, the bolt fastener is abutted with a pressure sensor in the installation hole, the pressure sensor transmits received pressure to a control part, the control part transmits a signal to a display screen, and finally the display screen displays the pressure, so that an operator can observe specific pressure on the display screen to judge whether the bolt fastener is screwed down, and through the screwing training device, the operator can skillfully grasp the screwing degree of the bolt fastener during multiple installation training, so that the operation efficiency of the operator is greatly improved, the operation error rate of the operator is reduced, and the operation quality of the operator is improved.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings may be obtained from the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of an overall structure of a tightening training device according to an embodiment of the present utility model;
FIG. 2 is a front view of a tightening exercise device according to one embodiment of the present utility model;
FIG. 3 is a bottom view of a tightening exercise device according to one embodiment of the present utility model;
FIG. 4 is a schematic view of a partial structure of a tightening training device according to an embodiment of the present utility model;
FIG. 5 is an enlarged view of FIG. 4 at A;
Fig. 6 is a schematic view of a part of a tightening training device according to another embodiment of the present utility model.
Reference numerals illustrate:
The achievement of the object, functional features and advantages of the present utility model will be further described with reference to the drawings in connection with the embodiments.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear are used in the embodiments of the present utility model) are merely for explaining the relative positional relationship, movement conditions, and the like between the components in a certain specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicators are changed accordingly.
Furthermore, descriptions such as those referred to as "first," "second," and the like, are provided for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying an order of magnitude of the indicated technical features in the present disclosure. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "connected," "fixed," and the like are to be construed broadly, and for example, "fixed" may be fixedly connected, detachably connected, or integrally formed, mechanically connected, electrically connected, directly connected, indirectly connected via an intervening medium, or in communication between two elements or in an interaction relationship between two elements, unless otherwise explicitly specified. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In addition, the technical solutions of the embodiments of the present utility model may be combined with each other, but it is necessary to be based on the fact that those skilled in the art can implement the technical solutions, and when the technical solutions are contradictory or cannot be implemented, the combination of the technical solutions should be considered as not existing, and not falling within the scope of protection claimed by the present utility model.
Referring to fig. 1 to 3, the utility model provides a tightening training device 100, which comprises a base 1, a mounting seat 2, a pressure sensor 3 and a control component, wherein the mounting seat 2 is arranged at the top of the base 1, the top of the mounting seat 2 is used for placing an automobile chassis, the mounting seat 2 is provided with a mounting hole 21, the pressure sensor 3 is arranged in the mounting hole 21, the control component comprises a control part and a display screen 4, the display screen 4 is arranged on the base 1, and the display screen 4 and the pressure sensor 3 are in signal connection with the control component. Specifically, the automobile chassis is hung above the mounting seat 2, then the bolt fastener passes through the automobile chassis and is mounted in the mounting hole 21 of the mounting seat 2, so that the bolt fastener is abutted with the pressure sensor 3 in the mounting hole 21, the pressure sensor 3 transmits the received pressure to the control part, the control part transmits the signal to the display screen 4, and finally the pressure is displayed on the display screen 4, so that an operator can observe specific pressure on the display screen 4 to judge whether the bolt fastener is screwed, and through the screwing training device 100, the operator can know the degree of screwing when the bolt fastener is mounted in a skillful manner through multiple mounting training, thereby greatly improving the operation efficiency of the operator, reducing the operation error rate of the operator and improving the operation quality of the operator.
Referring to fig. 1 to 4, in an embodiment, a base 1 includes a first supporting member 11 and a second supporting member 12, the first supporting member 11 includes a supporting platform 112 and a plurality of supporting columns 113, each supporting column 113 extends along a vertical direction, the plurality of supporting columns 113 are installed on the supporting platform 112 in a rectangular shape and are evenly distributed, the second supporting members 12 are formed with installation grooves 121 along the vertical direction, the number of the second supporting members 12 is a plurality, the first supporting member 11 is telescopically installed on the installation grooves 121, and the number of the plurality of second supporting members 12 and the plurality of supporting columns 113 is equal and are set in a one-to-one correspondence manner. In fig. 4, the direction B is specifically a vertical direction, specifically, when the height of the worker is high, the worker pushes the first support member 11 to move upwards in the mounting groove 121, so that the height of the base 1 can be raised until the height is adjusted to a proper height, when the height of the worker is low, the worker moves the first support member 11 downwards in the mounting groove 121, so that the height of the base 1 can be lowered until the height is adjusted to a proper height, and by such arrangement, the tightening training device 100 can be suitable for use training of workers with different heights.
Referring to fig. 1 to 5, in an embodiment, the second support 12 includes a rotating part 122 and a screw 123 disposed along a vertical direction, the rotating part 122 and the screw 123 are both disposed in the mounting groove 121, an output shaft of the rotating part 122 is provided with a first bevel gear 122a, a bottom end of the screw 123 is provided with a second bevel gear 123a, the first support 11 is provided with a protrusion 111, the protrusion 111 is formed with a threaded hole, the protrusion 111 is slidably mounted on the screw 123 through the threaded hole, and the first bevel gear 122a is in driving connection with the second bevel gear 123 a. Specifically, when the height of the worker is high, the rotating member 122 is started, the output shaft of the rotating member 122 rotates to drive the first bevel gear 122a to rotate, the first bevel gear 122a is in transmission connection with the second bevel gear 123a to drive the second bevel gear 123a and the screw 123 to rotate, the protruding block 111 ascends along the screw 123 to enable the height of the base 1 to rise until the height is adjusted to a proper height, when the height of the worker is low, the rotating member 122 is started, the output shaft of the rotating member 122 rotates in the opposite direction to drive the first bevel gear 122a to rotate reversely, the first bevel gear 122a is in transmission connection with the second bevel gear 123a to drive the second bevel gear 123a to rotate reversely, the protruding block 111 descends along the screw 123 to enable the height of the base 1 to be lowered until the height is adjusted to the proper height, and automatic height adjustment can be achieved through the arrangement, and operation difficulty of the worker is reduced.
Referring to fig. 6, in an embodiment, the second support 12 includes a driving part 124, and an extension shaft of the driving part 124 is connected to the first support 11, and the extension shaft of the driving part 124 can be extended or retracted to drive the first support 11 to be raised or lowered. Specifically, when the height of the worker is high, the driving part 124 is started, the extending shaft of the driving part 124 extends out, so that the first supporting piece 11 is pushed to rise, the height of the base 1 can be raised until the height is adjusted to be suitable, when the height of the worker is low, the driving part 124 is started, the extending shaft of the driving part 124 can be lowered, the height of the base 1 can be lowered until the height is adjusted to be suitable, and through the arrangement, automatic height adjustment can be achieved, and the operation difficulty of the worker is reduced.
Referring to fig. 1 to 3, in an embodiment, the tightening training device 100 further includes an auxiliary support base 5, where the auxiliary support base 5 is connected to the support platform 112, and the auxiliary support base 5 is used for supporting the chassis of the automobile. An auxiliary supporting seat 5 is arranged on one side of the supporting platform 112, so that the chassis of the automobile can be firmly supported, and the tightening of the fixing screws is not affected.
Further, the number of the auxiliary supporting seats 5 is plural, and the plurality of auxiliary supporting seats 5 are connected with the supporting platform 112, so that the supporting area can be further enlarged, and the automobile chassis with larger size can be adapted.
Referring to fig. 1 to 3, in an embodiment, the first support 11 further includes a reinforcing rod 114, one end of the reinforcing rod 114 is connected to the support column 113, and the other end of the reinforcing rod 114 is connected to the support platform 112. Specifically, the two ends of the reinforcing rod 114 are respectively connected with the support column 113 and the support platform 112, so that the stability of the first support member can be improved, and a triangular structure is formed between the reinforcing rod 114 and the support column 113 and the support platform 112, so that the stability is improved.
Referring to fig. 1 to 3, in an embodiment, the base 1 further includes a fixing rod 115, and both ends of the fixing rod 115 are respectively connected to two adjacent second supports 12. Specifically, both ends of the fixing rod 115 are respectively connected to the adjacent two support columns 113, so that the stability of the first support 11 can be further improved.
Referring to fig. 1 to 3, in one embodiment, the display 4 includes a body 41 and a mounting rod 42 connected to each other, and the tightening training device 100 further includes a locking member, the mounting rod 42 is formed with a first locking hole, and the fixing rod 115 is formed with a second locking hole, through which the locking member is mounted. Specifically, by providing the locking member, the first locking hole, and the second locking hole, the display screen 4 can be fixedly mounted on the fixing rod 115, and the display screen 4 can be quickly mounted or dismounted when the display screen 4 is damaged.
In one embodiment, the first locking hole is a slot. Specifically, by providing the elongated hole, the specific position of the display screen 4 can be adjusted to adjust a position suitable for observation, so that the operator can observe the pressure value conveniently.
Referring to fig. 1 to 3, in an embodiment, an operation button 411 is further provided on the display screen 4. Specifically, by setting the operation buttons 411 such that the operator can control the display of the display screen 4 by operating the buttons 411.
The foregoing is only an optional embodiment of the present utility model, and is not intended to limit the scope of the present utility model, and all the equivalent structural changes made by the description of the present utility model and the accompanying drawings or the direct/indirect application in other related technical fields are included in the scope of the present utility model.

Claims (10)

1.一种拧紧训练装置,其特征在于,包括:1. A tightening training device, comprising: 底座;Base; 安装座,所述安装座设置于所述底座的顶部,所述安装座的顶部用于放置汽车底盘;A mounting seat, the mounting seat is arranged on the top of the base, and the top of the mounting seat is used to place the chassis of the car; 压力传感器,所述安装座形成有安装孔,所述压力传感器设置于所述安装孔;A pressure sensor, wherein the mounting seat is formed with a mounting hole, and the pressure sensor is arranged in the mounting hole; 控制组件,所述控制组件包括控制部件和显示屏,所述显示屏安装于所述底座,所述显示屏和所述压力传感器均与所述控制组件信号连接。The control component includes a control part and a display screen, the display screen is installed on the base, and the display screen and the pressure sensor are both connected to the control component signal. 2.根据权利要求1所述的拧紧训练装置,其特征在于,所述底座包括第一支撑件和第二支撑件,所述第一支撑件包括支撑平台和多个支撑柱,每一所述支撑柱均沿竖直方向延伸,多个所述支撑柱呈矩形安装于所述支撑平台均匀分布,所述第二支撑件形成有沿竖直方向设置有安装槽,所述第二支撑件的数量为多个,所述第一支撑件伸缩安装于所述安装槽,多个所述第二支撑件和多个所述支撑柱的数量相等,且一一对应设置。2. The tightening training device according to claim 1 is characterized in that the base includes a first support member and a second support member, the first support member includes a support platform and a plurality of support columns, each of the support columns extends in a vertical direction, and the plurality of support columns are installed in a rectangular shape and are evenly distributed on the support platform, the second support member is formed with an installation groove arranged in the vertical direction, the number of the second support members is multiple, the first support member is telescopically installed in the installation groove, the number of the plurality of second support members and the plurality of support columns is equal, and are arranged one-to-one. 3.根据权利要求2所述的拧紧训练装置,其特征在于,所述第二支撑件包括转动部件和沿竖直方向设置的螺杆,所述转动部件和所述螺杆均设置于所述安装槽,所述转动部件的输出轴设置有第一锥齿轮,所述螺杆的底端设置有第二锥齿轮,所述第一支撑件设置有凸块,所述凸块形成有螺纹孔,所述凸块通过所述螺纹孔滑动安装于所述螺杆,所述第一锥齿轮与所述第二锥齿轮传动连接。3. The tightening training device according to claim 2 is characterized in that the second supporting member includes a rotating component and a screw rod arranged in a vertical direction, the rotating component and the screw rod are both arranged in the mounting groove, the output shaft of the rotating component is provided with a first bevel gear, the bottom end of the screw rod is provided with a second bevel gear, the first supporting member is provided with a protrusion, the protrusion is formed with a threaded hole, the protrusion is slidably installed on the screw rod through the threaded hole, and the first bevel gear is transmission-connected with the second bevel gear. 4.根据权利要求2所述的拧紧训练装置,其特征在于,所述第二支撑件包括驱动部件,所述驱动部件的伸出轴与所述第一支撑件连接,所述驱动部件的伸出轴能够伸出或缩回,以驱动所述第一支撑件升高或下降。4. The tightening training device according to claim 2, characterized in that the second support member comprises a driving component, a protruding shaft of the driving component is connected to the first support member, and the protruding shaft of the driving component can be extended or retracted to drive the first support member to rise or fall. 5.根据权利要求2所述的拧紧训练装置,其特征在于,所述拧紧训练装置还包括辅助支撑座,所述辅助支撑座与支撑平台连接,所述辅助支撑座用于支撑所述汽车底盘。5. The tightening training device according to claim 2, characterized in that the tightening training device further comprises an auxiliary support seat, the auxiliary support seat is connected to the supporting platform, and the auxiliary support seat is used to support the automobile chassis. 6.根据权利要求5所述的拧紧训练装置,其特征在于,所述第一支撑件还包括加强杆,所述加强杆的一端与所述支撑柱连接,所述加强杆的另一端与所述支撑平台连接。6 . The tightening training device according to claim 5 , wherein the first support member further comprises a reinforcing rod, one end of the reinforcing rod is connected to the support column, and the other end of the reinforcing rod is connected to the support platform. 7.根据权利要求2所述的拧紧训练装置,其特征在于,所述底座还包括固定杆,所述固定杆的两端分别与两个相邻的所述第二支撑件连接。7. The tightening training device according to claim 2, characterized in that the base further comprises a fixing rod, and two ends of the fixing rod are respectively connected to two adjacent second supporting members. 8.根据权利要求7所述的拧紧训练装置,其特征在于,所述显示屏包括相互连接的本体和安装杆,所述拧紧训练装置还包括锁紧件,所述安装杆形成有第一锁紧孔,所述固定杆形成有第二锁紧孔,所述锁紧件穿过所述第一锁紧孔安装于所述第二锁紧孔。8. The tightening training device according to claim 7 is characterized in that the display screen includes a main body and a mounting rod connected to each other, the tightening training device also includes a locking piece, the mounting rod is formed with a first locking hole, the fixing rod is formed with a second locking hole, and the locking piece passes through the first locking hole and is installed in the second locking hole. 9.根据权利要求8所述的拧紧训练装置,其特征在于,所述第一锁紧孔为长条孔。9 . The tightening training device according to claim 8 , wherein the first locking hole is an elongated hole. 10.根据权利要求1所述的拧紧训练装置,其特征在于,所述显示屏上还设置有操作按钮。10. The tightening training device according to claim 1, characterized in that an operation button is also provided on the display screen.
CN202420527548.0U 2024-03-18 2024-03-18 Tightening training device Active CN222145661U (en)

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CN202420527548.0U CN222145661U (en) 2024-03-18 2024-03-18 Tightening training device

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Application Number Priority Date Filing Date Title
CN202420527548.0U CN222145661U (en) 2024-03-18 2024-03-18 Tightening training device

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