Photovoltaic module packaging structure and photovoltaic module supporting packaging structure
Technical Field
The utility model relates to the field of photovoltaic module packaging, in particular to a photovoltaic module packaging structure and a photovoltaic module supporting packaging structure.
Background
The paper backing plate is used as a protection measure for preventing frame friction in the existing single block, two blocks and multiple blocks of assembly packaging process, and is widely applied to various fields of packaging, transportation and storage. However, in the packaging process of one, two and multiple components in the prior art, the assembly requirements of the custom-made optimizer tool cannot be met due to thinner paper backing plates and poorer bearing capacity during packaging. The components are increasingly competitive in the current photovoltaic industry, and all companies optimize and diversify packaging modes so as to meet the custom requirements of clients and improve brand awareness and competitiveness. Therefore, in order to realize the custom-made demands, the appearance and performance of the components in arrival meet the market demands, a photovoltaic component packaging structure and a photovoltaic component supporting packaging structure are needed to be provided, so that the problem that the existing photovoltaic component single block, two blocks and multiple blocks cannot be packaged and transported after the external optimizer fixture is added is solved.
Disclosure of utility model
In view of the above, the utility model aims to provide a photovoltaic module packaging structure and a photovoltaic module supporting packaging structure, which are used for solving the problem that a single module, two modules and a plurality of modules of the existing photovoltaic module cannot be packaged and transported after an externally hung optimizer tool is added.
In order to solve the technical problems, the utility model provides a photovoltaic module packaging structure, which comprises a module, a honeycomb plate, a lower cover and an upper cover;
The assembly comprises a honeycomb plate, a frame, a fixture, a junction box, a wire cable, a back plate, a wire cable and a wire cable, wherein the frame surrounds the periphery of the assembly;
The honeycomb panel comprises a first hollow area and a second hollow area, wherein the second hollow area is arranged in the middle area of the honeycomb panel, the first hollow area is arranged on the outer side of the second hollow area and corresponds to the position of the tool, and the height of the first hollow area is larger than or equal to the height of the tool beyond the frame;
The lower cover and the upper cover enclose a closed space in which the assembly and the honeycomb panel are placed.
Optionally, the photovoltaic module packaging structure comprises a single piece of the module and one honeycomb plate;
The honeycomb plate and the assembly are sequentially arranged along the direction away from the surface of the lower cover, and the front surface of the assembly faces the upper cover.
Optionally, the photovoltaic module packaging structure comprises two modules, two honeycomb plates, a paper backing plate and a plurality of honeycomb plates, wherein the two modules are arranged on the paper backing plate;
The first honeycomb plate, the first assembly, the paper backing plate, the second assembly and the second honeycomb plate are sequentially arranged along the direction away from the surface of the lower cover;
The front plate surface of the first assembly faces the upper cover, the back plate surface of the second assembly faces the upper cover, and the paper gasket plate is located between the frame of the first assembly and the frame of the second assembly.
Optionally, the photovoltaic module packaging structure comprises at least three modules, at least two honeycomb plates, at least one paper backing plate and at least one honeycomb plate;
The tooling on the back plate surface adjacent to the honeycomb plate is embedded into each first hollowed-out area one by one;
The first honeycomb plate, the first assembly, the paper backing plate, the second assembly, the second honeycomb plate and the third assembly are sequentially arranged along the direction away from the surface of the lower cover, so that the assemblies are pushed to be in the number of brackets;
The front plate surface of the first assembly faces the upper cover, the back plate surface of the second assembly faces the upper cover, the paper cushion plate is located between the frame of the first assembly and the frame of the second assembly, the front plate surface of the third assembly faces the upper cover, and the second honeycomb plate is located between the frame of the second assembly and the frame of the third assembly.
Optionally, the cable is fixedly connected with the back plate surface through an adhesive tape.
Optionally, the lower cover comprises a first substrate, wherein the long side and the short side of the first substrate are both movably connected with a first tongue edge, the upper cover comprises a second substrate, and the short side of the second substrate is movably connected with a second tongue edge;
The second tongue edge is inserted into an enclosed area formed by the first tongue edge after being vertically bent, and an adhesive tape is stuck at the joint of the upper cover and the lower cover to form a closed space for placing the assembly and the honeycomb plate.
Optionally, the thickness of the honeycomb board is 15 mm-18 mm, and the thickness of the honeycomb board comprises values of two ends.
In order to solve the technical problems, the utility model also provides a photovoltaic module supporting and packaging structure which comprises a plurality of photovoltaic module packaging structures, a tray and a packaging belt;
A plurality of the photovoltaic module packaging structures include the photovoltaic module packaging structure as described in any one of the above;
the tray is used for bearing a plurality of photovoltaic module packaging structures;
the packing belt is used for fixing a plurality of photovoltaic module packing structures and the tray.
Optionally, the plurality of photovoltaic module packaging structures are stacked in sequence along the direction perpendicular to the tray, and the total number of the modules in each photovoltaic module packaging structure is less than or equal to 12.
Optionally, the photovoltaic component is in a supporting packaging structure and further comprises a surrounding frame and a surrounding frame upper cover;
the plurality of photovoltaic module packaging structures are sequentially stacked along the direction parallel to the tray;
The enclosing frame is placed on the surface of the tray, the upper cover of the enclosing frame is placed on the surface, deviating from the tray, of the enclosing frame, and the tray, the enclosing frame and the upper cover enclose a sealed space for placing a plurality of photovoltaic module packaging structures.
It can be seen that the utility model has the following advantages:
1. The honeycomb plate is respectively designed into a hollowed-out area at the tool placement position and the middle area, and the height of the hollowed-out area is larger than or equal to the height of the tool beyond the frame, so that the tool in the hollowed-out area can be suspended, the tool protruding position can be prevented from scratching components, and the attractive appearance and performance effects of the components can be guaranteed;
2. Aiming at the condition of packaging a plurality of assemblies, by adding honeycomb plates between the assemblies, tools within the application range of the thickness of the honeycomb plates can be increased according to the requirements of customers, so that the custom-made requirements of the customers are met, and the distribution requirements of the customers are met;
3. The honeycomb board with different sizes can be designed according to the size and the number of the honeycomb boards of the photovoltaic module, and the application range is wide;
4. According to the thickness of the honeycomb plate, friction between two frames of the assembly and a plurality of frames of the assembly can be reduced, and deformation of the whole support assembly after the packing belt is stressed can be avoided due to strong bearing capacity of the honeycomb plate.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present utility model, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of an assembly according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of a component plug-in optimizer provided in an embodiment of the present utility model;
FIG. 3 is a top view of a honeycomb panel according to an embodiment of the utility model;
FIG. 4 is a side view of a honeycomb panel according to an embodiment of the utility model;
FIG. 5 is a schematic view of an upper cover according to an embodiment of the present utility model;
FIG. 6 is a schematic view of a lower cover according to an embodiment of the present utility model;
FIG. 7 is a schematic view of a paper separator according to an embodiment of the present utility model
FIG. 8 is a top view of a tray according to an embodiment of the present utility model;
FIG. 9 is a side view of a tray according to an embodiment of the present utility model;
FIG. 10 is a front view of a tray according to an embodiment of the present utility model;
FIG. 11 is a schematic view of a surrounding frame according to an embodiment of the present utility model;
FIGS. 12-22 are schematic illustrations of a small particle monolith assembly packaging process according to embodiments of the present utility model;
Fig. 23 to 33 are schematic views of a small particle two-block assembly packaging process according to an embodiment of the present utility model;
Fig. 34 to 41 are schematic views of a small block assembly packaging process according to an embodiment of the present utility model.
The reference numerals are explained as follows:
The device comprises a first optimizer, a second optimizer, a junction box, a cable, a tape, a first hollow area, a second hollow area and a connecting piece.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The embodiment of the utility model provides a photovoltaic module packaging structure, which can comprise a module, a honeycomb plate, a lower cover and an upper cover;
The back plate surface of the assembly is provided with a tool and a junction box, the tool is fixedly connected with the inner wall of the frame, and a cable led out by the junction box is connected with the tool;
The honeycomb panel comprises a first hollow area and a second hollow area, wherein the second hollow area is arranged in the middle area of the honeycomb panel, and the first hollow area is arranged at the outer side of the second hollow area and corresponds to the position of the tool;
The lower cover and the upper cover enclose a closed space in which the assembly and the honeycomb panel are placed.
It should be noted that, in this embodiment, the honeycomb panel includes a first hollow area and a second hollow area. Wherein, first fretwork area is the frock and puts the position, and after the subassembly frame was bound to the frock, its height can surpass the frame height. Because the height of the first hollow-out area is greater than or equal to the height of the tool beyond the frame, the tool in the first hollow-out area can be suspended, the tool can be prevented from being scratched by the protruding position of the tool, and the attractive appearance and performance effects of the assembly are guaranteed. The middle area of the honeycomb plate is designed to be a second hollowed-out area, so that the material cost can be greatly reduced.
The tool for plug-in assembly in this embodiment includes, but is not limited to, an optimizer. The present embodiment is not limited to the specific kind of the component, and for example, a transparent plate such as a glass plate may be used as the front plate of the component. Correspondingly, when the front plate adopts a glass plate, the front plate surface is a glass surface.
The honeycomb plate comprises a first hollowed-out area and a second hollowed-out area, the height of the first hollowed-out area is larger than or equal to the height of the tooling beyond the frame, the back plate of the assembly faces towards the honeycomb plate, after the first hollowed-out area is placed on the honeycomb plate, the tooling can be suspended, and therefore the embodiment can be suitable for packaging single assemblies, packaging of two assemblies or packaging of multiple assemblies, for example, the photovoltaic assembly packaging structure comprises a single assembly and a first honeycomb plate, the honeycomb plate and the assemblies are sequentially arranged in the direction away from the surface of the lower cover, the front plate of the assemblies faces towards the upper cover, the photovoltaic assembly packaging structure comprises two assemblies and two honeycomb plates, a paper backing plate, the first honeycomb plate, the first assembly, the paper backing plate, the second assembly and the second honeycomb plate are sequentially arranged in the direction away from the surface of the lower cover, the front plate of the first assembly faces towards the upper cover, the back plate of the second assembly faces towards the upper cover, the paper backing plate of the second assembly is located between the frame of the first assembly and the second assembly, (3) the photovoltaic assembly comprises at least three honeycomb backing plates, the first honeycomb plate and at least two honeycomb backing plates are sequentially arranged in the direction away from the surface of the first honeycomb plate and the second honeycomb plate, the first honeycomb plate and the at least two honeycomb backing plates are sequentially embedded in the first hollow plate and the first honeycomb plate and the second honeycomb plate respectively comprises at least two honeycomb backing plates and the first honeycomb backing plate and the first honeycomb plate and the second honeycomb plate are sequentially arranged in the direction and the direction is embedded in the first honeycomb plate and the first honeycomb plate has a hollow backing plate and the second hollow plate has a hollow plate. The assembly is pushed to the number of the assembly forming trays in this way, the front plate surface of the first assembly faces towards the upper cover, the back plate surface of the second assembly faces towards the upper cover, the paper pad plate is positioned between the frame of the first assembly and the frame of the second assembly, the front plate surface of the third assembly faces towards the upper cover, and the second honeycomb plate is positioned between the frame of the second assembly and the frame of the third assembly. It should be noted that, in this embodiment, through increasing the honeycomb panel between the subassembly and the subassembly, increase the frock in the honeycomb panel thickness application scope, can satisfy customer's customization demand, reach customer's distribution requirement. In addition, according to the thickness of the honeycomb plate, friction between two frames and a plurality of frames of the assembly can be reduced, and deformation of the whole support assembly after the packing belt is stressed can be avoided due to strong bearing capacity of the honeycomb plate.
Further, in order to avoid cable shake, in this embodiment, the cable may be fixedly connected to the back plate surface through an adhesive tape.
The embodiment is not limited to the specific structure of the lower cover and the upper cover, as long as the lower cover and the upper cover can be ensured to surround and form a closed space for placing the assembly and the honeycomb panel, for example, the lower cover comprises a first substrate, the long side and the short side of the first substrate are movably connected with a first tongue edge, the upper cover comprises a second substrate, the short side of the second substrate is movably connected with a second tongue edge, the second tongue edge is inserted into the surrounding area formed by vertically bending the first tongue edge, and an adhesive tape is adhered at the joint of the upper cover and the lower cover so as to form the closed space for placing the assembly and the honeycomb panel.
The specific thickness of the honeycomb plate is not limited, the specific thickness of the honeycomb plate can be determined according to the thickness of an actual tool, and the height of the first hollowed-out area is ensured to be larger than or equal to the height of the tool beyond the frame, for example, the thickness of the honeycomb plate can be 15 mm-18 mm, and the thickness of the honeycomb plate comprises values at two ends. It should be noted that the size and the number of the honeycomb plates can be adjusted according to the size of the photovoltaic module, the honeycomb plates with different sizes can be designed, the application range is wide, the honeycomb paperboards with different sizes and thicknesses can be selected according to the model of the module, and the selectivity is wide.
The embodiment of the utility model also provides a photovoltaic module supporting and packaging structure which can comprise a plurality of photovoltaic module packaging structures, a tray and a packaging belt;
The plurality of photovoltaic module packaging structures comprise the photovoltaic module packaging structure;
the tray is used for bearing a plurality of photovoltaic module packaging structures;
The packing belt is used for fixing a plurality of photovoltaic module packing structures and trays.
The packaging structure of the packaged photovoltaic modules is fixedly arranged in a supporting manner, so that the packaging structure can reasonably occupy the transportation space and reduce the transportation cost.
The embodiment is not limited to a specific placement mode of a plurality of photovoltaic module packaging structures, for example, the plurality of photovoltaic module packaging structures can be stacked in sequence along a direction perpendicular to a tray, the total number of modules in each photovoltaic module packaging structure is less than or equal to 12, the photovoltaic module supporting packaging structure also comprises a surrounding frame and a surrounding frame upper cover, the plurality of photovoltaic module packaging structures are stacked in sequence along a direction parallel to the tray, the surrounding frame is placed on the surface of the tray, the surrounding frame upper cover is placed on the surface of the surrounding frame, which is away from the tray, and the tray, the surrounding frame and the upper cover surround to form a closed space for placing the plurality of photovoltaic module packaging structures. It should be noted that, each photovoltaic module packaging structure in this implementation can put flat package, can also overturn the back vertical package, can satisfy different delivery modes and demands.
The embodiment is not limited to a specific kind of tray, as long as it is ensured that a plurality of photovoltaic module packaging structures can be carried, for example, the tray may be a wooden tray.
In order to facilitate understanding of the present utility model, the following describes the packaging structure of the photovoltaic module according to the embodiments of the present utility model in connection with a specific packaging process.
Referring to fig. 1 to 11, fig. 1 to 11 are schematic structural views of each component of a packaging structure for forming a photovoltaic module according to an embodiment of the present utility model. The photovoltaic module supporting and packaging structure specifically comprises a module shown in fig. 1, an optimizer 21 shown in fig. 2, a junction box 22, a cable 23, an adhesive tape 24, a honeycomb plate shown in fig. 3 and 4, an upper cover shown in fig. 5, a lower cover shown in fig. 6, a paper backing plate shown in fig. 7, a tray shown in fig. 8 to 10 and a surrounding frame shown in fig. 11. Wherein the component is a packaged product. The honeycomb plate is located the subassembly backplate face, atress in the subassembly frame, and the thickness of honeycomb plate is 15mm ~18mm (including the value at both ends). The first hollow area 3 is designed to accommodate the customer's required external optimizer tools or other requirements as shown in fig. 3, and the second hollow area 4 is designed as shown in fig. 3, so that the use cost of the honeycomb panel can be reduced. The tray is positioned below the assembly and used for containing and fixing the assembly, the lower cover is positioned on the tray and used for wrapping the assembly after the assembly is placed, the upper cover is positioned above the assembly and used for being matched with the lower cover to package the assembly after the assembly is placed, the adhesive tape is positioned at the junction of the upper cover and the lower cover and on the back surface of the assembly and used for adhering the upper cover and the lower cover to fix the assembly package and fixing the cable on the back surface of the back surface, the packing belt is positioned on the assembly package and used for fixing the assembly, and the enclosing frame is positioned on the outer package after the single block, the two blocks and the plurality of assemblies are in the tray and used for packaging and fixing the single block, the two blocks and the plurality of assemblies to form the tray assembly.
Referring to fig. 12 to 22, fig. 12 to 22 are schematic views of a small particle monolith assembly according to an embodiment of the present utility model in a packaging process. The small particle single block assembly packaging process specifically comprises the steps of placing a lower cover on a tray as shown in fig. 12, placing a honeycomb plate on the lower cover as shown in fig. 13, hanging an optimizer tool on the back plate surface of the assembly, fixing a cable by using an adhesive tape to avoid cable shaking as shown in fig. 14 and 15, placing an assembly glass surface on the honeycomb plate with the optimizer facing upwards in alignment with a hollowed-out area as shown in fig. 16, paving an upper cover to pack the single block assembly as shown in fig. 17 and 18, adhering the adhesive tape at the joint of the upper cover and the lower cover as shown in fig. 19, placing a plurality of packed single block assemblies horizontally Cheng Tuo as shown in fig. 20, overturning the tray assembly by using a turnover machine as shown in fig. 21, and fixing the tray assembly into a tray by using a packing belt as shown in fig. 22.
Referring to fig. 23 to 33, fig. 23 to 33 are schematic views of a small granule two-block assembly packaging process according to an embodiment of the utility model. The small particle two-piece assembly packaging process specifically comprises the steps of placing a lower cover on a tray as shown in fig. 23, placing a honeycomb plate on the lower cover as shown in fig. 24, hanging an optimizer tool on the back plate surface of an assembly, fixing cables by using adhesive tapes to avoid cable shake, placing a first piece of assembly glass surface upwards on the honeycomb plate, placing a paper backing plate on the glass surface to prevent frame scratch, placing a second piece of assembly with the glass surface opposite to the first piece of assembly glass surface as shown in fig. 26, hanging an optimizer on the back plate surface to place the honeycomb plate as shown in fig. 27, paving an upper cover to pack the two pieces of assemblies as shown in fig. 28 and 29, pasting adhesive tapes at the joint of the upper cover and the lower cover as shown in fig. 30, placing a plurality of packaged two pieces of assemblies Cheng Tuo horizontally as shown in fig. 31, overturning the support-forming assemblies by using a turnover machine to vertically place as shown in fig. 33, and fixing the support by using a packing belt.
Referring to fig. 34 to 41, fig. 34 to 41 are schematic views of a small multi-block assembly packaging process according to an embodiment of the utility model. The multi-component packaging process specifically comprises the steps of horizontally placing a honeycomb plate on a turnover iron tray as shown in fig. 34, externally hanging an optimizer on the back plate surface of a component as shown in fig. 35, placing the glass surface of the component on the honeycomb plate upwards as shown in fig. 36, placing a paper partition plate on the glass surface, oppositely placing a second component on the glass surface, externally hanging the optimizer on the back plate surface, then placing the honeycomb plate, rotating 180 DEG after hanging the optimizer on the back plate surface of a third component as shown in fig. 38, oppositely placing the optimizer and the second component optimizer on the glass surface, placing the third component after placing the paper partition plate on the glass surface, placing the honeycomb plate again, analogizing to the number of component support as shown in fig. 39, horizontally placing Cheng Tuo components vertically after being turned as shown in fig. 40, taping and packaging an upper cover of a surrounding frame as shown in fig. 41, and stacking the components, so that the transportation cost is reduced.
By using the photovoltaic module packaging structure provided by the embodiment of the utility model, the single photovoltaic module, the double photovoltaic modules and the multiple photovoltaic modules with different sizes can be safely and efficiently packaged by using the honeycomb plates, attractive appearance and performance effects can be ensured, and the packaged multiple photovoltaic modules are packaged and structured into the tray package structure for fixing the tray package structure of the photovoltaic modules, so that the transportation space can be reasonably occupied, and the transportation cost can be reduced.
The above description is provided for details of a photovoltaic module packaging structure and a photovoltaic module tray packaging structure provided by the present utility model, and for those skilled in the art, according to the idea of the embodiment of the present utility model, the details of the foregoing description should not be construed as limiting the present utility model.