Sealing strip extruder with anti-blocking function
Technical Field
The utility model relates to the technical field of extruders, in particular to a sealing strip extruder with an anti-blocking function.
Background
The automobile sealing strip is an automobile product made of rubber or plastic materials, has the functions of shock absorption, water resistance, dust resistance, sound insulation, decoration and the like, is beneficial to improving comfort of a user in use, and is processed by a single screw extruder. In general, an extruder is extruded by injecting plastic blocks or pellets of different forms into the extruder through a feed hopper to be heated and melted.
The plastic raw materials have different forms and sizes, so that bridging phenomenon is likely to occur when the plastic raw materials are put into a feeding bin in a large batch, and the raw materials of the sealing strip have certain viscosity, after long-time operation, the temperature of a machine is increased, a part of the surface inside the feeding cylinder is adhered in the operation process, the phenomenon of blockage is likely to occur, in addition, residues are accumulated inside an extrusion die head in the extrusion process, and the quality and the production stability of a product are likely to be affected if the plastic raw materials are not cleaned timely. Therefore, it is very important to clean the extrusion die regularly.
Disclosure of utility model
In view of the above, the utility model provides the sealing strip extruder with the anti-blocking function, which has the advantages of difficult material blocking, convenient maintenance and strong practicability.
In order to achieve the above purpose, the utility model is realized by the following technical scheme:
a sealing strip extruder with anti-blocking function, comprising:
the machine case is characterized in that an extrusion cylinder is horizontally arranged at the top end of the machine case, the extrusion cylinder is of a hollow structure, and two feeding pipes communicated with the extrusion cylinder are vertically arranged at the top end of the extrusion cylinder;
The extrusion screw rod is rotatably arranged in the barrel body of the extrusion barrel under the action of the driving component;
The two ends of the extrusion die head are respectively connected with the two sides of the first end of the extrusion cylinder through two quick-release components;
The two feeding cylinders are respectively in one-to-one correspondence with the two feeding pipes, the lower end of each feeding cylinder is inserted into the corresponding feeding pipe, an annular sleeve plate is arranged on the outer side of each feeding cylinder, a first spring is sleeved on the feeding cylinder between the annular sleeve plate and the feeding cylinder, a weight sensor is arranged in each feeding cylinder, and the weight sensor is electrically connected with a controller arranged on the chassis;
The two stirring shafts are respectively arranged in the two feeding cylinders, each stirring shaft is driven by a first motor to rotate, a connecting rod is horizontally arranged on one side of each stirring shaft, and the free end of each connecting rod is provided with a scraping plate in rolling connection with the inner wall of each feeding cylinder.
A further improvement of the present utility model is that the quick release assembly comprises:
The movable rod is sleeved in a first chute horizontally arranged at one side of the discharge hole of the extrusion cylinder, a square block is arranged at the first end of the movable rod facing the outer side, and a button is arranged at the free end of the square block after penetrating through the side wall of the extrusion cylinder;
The inserting rod is vertically arranged at the top end of the extrusion die head, a second chute is arranged at a position, corresponding to the inserting rod, of the extrusion cylinder, the second chute is communicated with the first chute, the second chute is connected with the inserting rod in a sliding manner and is matched with the inserting rod, and the lower end of the inserting rod is matched with a clamping groove arranged on the square block;
And the reset component is arranged in the first sliding groove and connected with the movable rod, and the clamping groove is clamped with or separated from the inserted rod under the action of the reset component.
A further improvement of the present utility model is that the reset member includes:
the third sliding groove is communicated with the first sliding groove, and a limiting table arranged in the third sliding groove is extended into the second end of the moving rod to be in sliding connection with the third sliding groove;
the elastic piece is sleeved on the moving rod, the first end of the elastic piece is abutted to the square block, and the second end of the elastic piece is abutted to the second end of the first sliding groove.
A further development of the utility model is that the elastic element is a second spring.
A further development of the utility model is that the feed cylinder is conical.
The utility model is further improved in that the barrel wall of the extruder is provided with an interlayer, and a plurality of groups of electric heating wires are arranged in the interlayer.
The utility model further improves that the driving assembly comprises a second motor arranged on the chassis, a first belt wheel is arranged at the output end of the second motor, a second belt wheel is arranged at one end of the extrusion screw rod after penetrating through the second end of the extrusion cylinder, and the second belt wheel is in transmission connection with the first belt wheel through a belt.
The utility model further improves that the first motor and the second motor are electrically connected with a controller arranged on the case.
By adopting the technical scheme, the utility model has the following technical progress:
1. According to the utility model, the stirring shaft is driven to rotate by the first motor, the stirring shaft drives the scraping plate to rotate by the connecting rod, the scraping plate is in sliding connection with the inner wall of the feeding cylinder, raw materials adhered to the inner wall of the feeding cylinder can be scraped off under the continuous rotation effect of the scraping plate, and the phenomenon that the raw materials are coagulated into blocks on the inner surface of the feeding cone barrel in time due to untimely cleaning is effectively avoided.
2. The extrusion die head is connected with the extrusion cylinder through the quick-release assembly, so that the replacement or cleaning maintenance of the extrusion die head is simpler, more convenient and faster, the production efficiency is improved, in addition, the extrusion die heads of different types can be adjusted or replaced according to the production requirements, the production requirements of different product specifications are met, and the practicability of the extruder is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort to a person skilled in the art.
FIG. 1 is a schematic view of an extruder according to the present utility model;
FIG. 2 is a schematic view of a quick release assembly according to the present utility model;
FIG. 3 is a schematic view showing the position of the plunger, clasp and button according to the present utility model;
FIG. 4 is a schematic view of a driving assembly according to the present utility model;
Reference numerals illustrate:
10-chassis, 11-extrusion cylinder, 12-feeding pipe, 13-extrusion screw, 14-extrusion die head, 15-feeding cylinder, 16-annular sleeve plate, 17-first spring, 18-mass sensor, 19-controller, 21-stirring shaft, 22-first motor, 23-scraper, 24-connecting rod, 30-quick-release component, 31-moving rod, 32-first chute, 33-square block, 34-clamping groove, 35-inserting rod, 36-second chute, 37-reset component, 371-third chute, 372-limiting table, 373-elastic component, 38-button, 40-driving component, 41-second motor, 42-first pulley, 43-second pulley, 44-belt.
Detailed Description
Technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it should be apparent that in the following description, specific details are set forth such as the specific system structure, technology, etc. for the purpose of illustration rather than limitation, in order to provide a thorough understanding of the embodiments of the present utility model. It will be apparent, however, to one skilled in the art that the present utility model may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present utility model with unnecessary detail.
The utility model provides a sealing strip extruder with an anti-blocking function, which is shown in figures 1-4 of the specification and comprises an extrusion cylinder 11, a feeding cylinder 15, an extrusion screw 13, an extrusion die head 14, a stirring shaft 21 and a scraping plate 23. The extruder is characterized in that an extrusion cylinder 11 is horizontally arranged at the top end of a machine case 10, the extrusion cylinder 11 is of a hollow structure, two feeding pipes 12 communicated with the extrusion cylinder 11 are vertically arranged at the top end of the extrusion cylinder 11, an extrusion screw 13 is rotatably arranged in a cylinder body of the extrusion cylinder 11 under the action of a driving assembly 40, two ends of an extrusion die head 14 are respectively connected with two sides of a first end of the extrusion cylinder 11 through two quick-release assemblies 30, two feeding cylinders 15 are respectively in one-to-one correspondence with the two feeding pipes 12, the lower end of each feeding cylinder 15 is inserted into the corresponding feeding pipe 12, an annular sleeve plate 16 is arranged at the outer side of each feeding cylinder 15, a first spring 17 is sleeved on the feeding cylinder 15 between the annular sleeve plate 16 and the feeding cylinder 15, a weight sensor is arranged in the feeding cylinder 15 and is electrically connected with a controller 19 arranged on the machine case 10, two stirring shafts 21 are respectively arranged in the two feeding cylinders 15, each stirring shaft 21 is driven by a first motor 22 to rotate, a connecting rod 24 is horizontally arranged at one side of the stirring shaft 21, and a scraping plate 23 in rolling connection with the inner wall of the feeding cylinder 15 is arranged at the free end of the connecting rod 24. The feed cylinder 15 is conical. The cylinder wall of the extruder is provided with an interlayer, and a plurality of groups of electric heating wires are arranged in the interlayer.
First, the operator prepares the raw materials required for manufacturing the seal and pours them into the feed cylinders 15, the lower end of each feed cylinder 15 being inserted into the corresponding feed pipe 12, ensuring that the raw materials can be smoothly fed into the extrusion cylinder 11. The operator activates the extruder and the raw materials enter the extrusion barrel 11 through the feed pipe 12, are extruded and injected uniformly into the extrusion die 14 by the extrusion and mixing action of the extrusion screw 13. The feedstock passes through the forming section of extrusion die 14 to form the desired seal shape according to the die design. The connection of the extrusion die 14 to the barrel 11 by the quick release assembly 30 ensures that the extrusion die 14 is easy to replace and maintain. The extruder can continue to operate to produce the sealing strip until the desired amount is completed or the raw material is exhausted.
In the working process, the first motor 22 drives the stirring shaft 21 to rotate, the stirring shaft 21 drives the scraping plate 23 to rotate through the connecting rod 24, the scraping plate 23 is in sliding connection with the inner wall of the feeding cylinder 15, raw materials adhered to the inner wall of the feeding cylinder 15 are scraped off under the continuous rotating action of the scraping plate 23, and the phenomenon that the raw materials are coagulated into blocks on the inner surface of the feeding cylinder 15 due to untimely cleaning is effectively avoided. Moreover, the worker can estimate the material remaining in the feed cylinder 15 by observing the compression condition of the first spring 17. The first spring 17 is in a compressed state when the interior of the feed cylinder 15 is filled with material, and the first spring 17 is in a freely extended state when there is no material in the feed cylinder 15.
Since the tapered shape becomes narrower, the material can be effectively guided and compressed to enter the extrusion screw 13 more uniformly, which is advantageous for stable extrusion process. Thus, the feed cylinder 15 of the present utility model is of a conical design. The heating uniformity of the wall of the extruder can be improved by arranging a plurality of groups of electric heating wires in the interlayer of the wall of the extruder. Through the multiunit heater strip that distributes in the intermediate layer, can make the temperature at each position of section of thick bamboo wall more even stable, be favorable to improving the quality and the uniformity of extrusion product. The controller 19 is electrically connected to the first motor 22, and when the mass measured by the mass sensor 18 disposed in the feed cylinder 15 is zero, a signal is sent to the controller 19, and the first motor 22 stops rotating and no scraping is performed.
In this embodiment, as can be seen from fig. 2-3 of the specification, the quick release assembly 30 includes a travel bar 31, a plunger 35, a button 38, and a reset member 37. The movable rod 31 is sleeved in a first chute 32 horizontally arranged at one side of a discharge hole of the extrusion barrel 11, a square block 33 is arranged at the first end of the movable rod 31 facing the outer side, a button 38 is arranged at the free end of the square block 33 after penetrating through the side wall of the extrusion barrel 11, a plug rod 35 is vertically arranged at the top end of the extrusion die head 14, a second chute 36 is arranged at a position of the extrusion barrel 11 corresponding to the plug rod 35, the second chute 36 is communicated with the first chute 32, the second chute 36 is in sliding connection and adaptation with the plug rod 35, the lower end of the plug rod 35 is in adaptation with a clamping groove 34 arranged on the square block 33, a reset member 37 is arranged in the first chute 32 and connected with the movable rod 31, and the clamping groove 34 is clamped or separated with the plug rod 35 under the effect of the reset member 37.
When the extrusion die 14 needs to be replaced, firstly, an operator presses a button 38 on the moving rod 31 to separate the clamping groove 34 of the square block 33 from the lower end of the inserting rod 35, and then, the operator can directly withdraw the inserting rod 35 from the second sliding groove 36 of the extrusion barrel 11, and the extrusion die 14 is completely separated from the extrusion barrel 11. After the extrusion die 14 is removed, the operator may perform cleaning, maintenance, or replacement work. After a new extrusion die 14 is prepared, the push button 38 is pressed down, the insert rod 35 is put in along the second chute 36 so that the top end of the extrusion die 14 is flush with the top end of the extrusion barrel 11, then the push button 38 is released, the moving rod 31 moves outwards under the action of the reset member 37, the clamping groove 34 on the square block 33 is locked with the lower end of the insert rod 35, and the extrusion die 14 and the extrusion barrel 11 are fixedly locked on the extrusion barrel 11.
By this design, the quick release assembly 30 allows for convenient and quick replacement of the extrusion die 14, saving time and labor costs, while also improving production efficiency and flexibility. The operator can accomplish the quick replacement of the extrusion die head 14 by simply operating the moving rod 31 and the insert rod 35, so that the production process is more convenient and efficient.
In this embodiment, as can be seen from fig. 2 to fig. 3 of the specification, the reset member 37 includes a third sliding groove 371, an elastic element 373 and a limiting table 372. The third chute 371 is communicated with the first chute 32, a limiting table 372 arranged in the third chute 371 is extended into the second end of the moving rod 31 to be connected with the third chute 371 in a sliding mode, an elastic piece 373 is sleeved on the moving rod 31, the first end of the elastic piece 373 is abutted to the square block 33, and the second end of the elastic piece 373 is abutted to the second end of the first chute 32. The elastic member 373 is a second spring.
The limiting table 372 is slidably connected with the third sliding groove 371, so that the moving rod 31 can horizontally move in the first sliding groove 32, the second spring is sleeved on the moving rod 31, the clamping groove 34 of the square block 33 is clamped with the inserting rod 35 after an operator releases the button 38 through elasticity of the second spring, the extrusion die head 14 is fixed on the extrusion barrel 11, and the design of the quick release assembly 30 is more complete and detailed through the introduction of the third sliding groove 371 and the elastic piece 373 (the second spring).
In this embodiment, as can be seen from fig. 4 of the specification, the driving assembly 40 includes a second motor 41 disposed on the chassis 10, a first belt wheel 42 is disposed at an output end of the second motor 41, a second belt wheel 43 is disposed at one end of the extrusion screw 13 after penetrating through a second end of the extrusion barrel 11, and the second belt wheel 43 is in driving connection with the first belt wheel 42 through a belt 44. The first motor 22 and the second motor 41 are electrically connected to the controller 19 provided on the casing 10.
The second motor 41 drives the first belt wheel 42, and is connected to the second belt wheel 43 through a belt 44 in a transmission manner, so that power is finally transmitted to the extrusion screw 13, and the extrusion process is completed through normal operation. The structure is simple and effective, and ensures the normal work and production efficiency of the extruder. The controller 19 can control the start and stop of the first motor 22 and the second motor 41, can realize accurate control and coordination work of all parts of the extruder, and has higher production efficiency.
It should be noted that in this patent application, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus, does not include, without limitation, additional elements that are defined by the term "include" an.
The foregoing embodiments are merely for illustrating the technical solution of the present utility model, but not for limiting the same, and although the present utility model has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that the technical solution described in the foregoing embodiments may be modified or substituted for some of the technical features thereof, and that these modifications or substitutions should not depart from the spirit and scope of the technical solution of the embodiments of the present utility model and should be included in the protection scope of the present utility model.