Aluminum alloy wheel milling scrap cleaning device
Technical Field
The utility model relates to the technical field of automobile production and manufacturing, in particular to a milling scrap cleaning device for an aluminum alloy wheel.
Background
The automobile hub is a necessary part for running of the automobile, the current small automobile mainly adopts an aluminum alloy hub, the manufacturing of the aluminum alloy hub comprises the steps of smelting, die casting, heat treatment, milling, testing, paint spraying and the like, and when milling, a large amount of fragments generated during milling can be attached to the surface of the hub due to the action of cooling liquid, and the fragments cannot be subjected to the next working procedure without being cleaned. At present, the main cleaning mode is to manually blow off by using high-pressure air or flush by using high-pressure water flow, but the hub is heavier, dead angles are unavoidably formed by manually overturning and cleaning, the working efficiency is lower, meanwhile, cooling liquid is also attached to the surface of the hub which is just processed, and the cooling liquid and fragments cannot be well cleaned by single high-pressure air blowing or high-pressure water gun flushing, so that part of fragments and cooling liquid are necessarily attached to the surface of the hub, and the cleaning is not thorough.
At present, the utility model of patent number CN217167686U discloses a piece collection device for wheel hub drilling and milling, including connecting rod, box, the box bottom surface is fixed with the supporting leg, and the box passes through the supporting leg to be fixed in ground, the processing chamber has been seted up downwards to the top of box, the manipulator is installed to the lateral wall in processing chamber, the end of manipulator is provided with the drill bit, the through-hole has been seted up downwards to the processing chamber top, be provided with motor two in the through-hole, the output of motor two is fixed with three-jaw chuck, fastens wheel hub on the jack catch of three-jaw chuck. In short, the technical scheme of the utility model solves the problems that when the traditional method collects the scraps processed by the hub, the hub is cleaned by cooling liquid, the scraps on the surface of the hub are removed while cooling, the scraps flow down along with the cooling liquid and are filtered by the filter screen to be collected, but the filter screen is blocked for too long, and the recovery of the scraps is affected. However, the hub cannot turn over, that is, in order to ensure the machining of the front and the back, after the hub finishes the machining of one surface, the hub is turned over by opening the equipment, and then the machining is performed once, so that the milling and cleaning operation of the hub can be finished.
Disclosure of Invention
Aiming at the problems in the prior art, the utility model provides the aluminum alloy wheel milling scrap cleaning device which can thoroughly clean a plurality of hubs at the same time after milling is finished, and can effectively improve the production efficiency of the aluminum alloy hubs.
The utility model discloses an aluminum alloy wheel milling chip cleaning device, which comprises a cleaning host machine body, an upper cover plate, a front cover plate, a control plate and a chip discharging drawer, wherein a cleaning agent supply interface and a discharging interface are arranged at the rear part of the cleaning host machine body, the cleaning agent supply interface is connected to a pressurizing pump arranged in the cleaning host machine body, a cleaning cavity is formed at the front part of the upper part of the cleaning host machine body and is sealed by the upper cover plate and the front cover plate which are oppositely arranged, the control plate is fixedly arranged on the front surface of the cleaning host machine body, the chip discharging drawer is arranged on the surface of the cleaning host machine body below the front cover plate through a sliding rail, a hub overturning assembly driven by a motor and a gear is arranged in the cleaning cavity, a translation flushing arm track and a vertical flushing arm track are respectively arranged in the cleaning cavity, the motor and the gear drive translation flushing arm move back and forth on the translation flushing arm, the motor and the gear drive vertical flushing arm lift on the vertical flushing arm track, the hub overturning assembly further comprises a rotary disk, an opening and closing elbow, a bearing plate, a lead screw and a lead screw slider are fixedly arranged on the surface of the rotary disk, four screw opposite to each bearing plate is respectively arranged on the two groups, the two end parts are respectively, and are respectively arranged at the two opposite sides of the rotary disk, and are respectively connected with two opposite spindle guide rails and are respectively arranged near the edge of the rotary disk and are correspondingly near the edge of a rotary handle and a rotary handle.
In addition, the aluminum alloy wheel milling scrap cleaning device according to the embodiment of the utility model can also have the following additional technical characteristics:
As a further improvement scheme of the utility model, five to eight telescopic rods are arranged between the limiting rods.
As a further development of the utility model, the translational and vertical flushing arms are provided with more than twelve flushing nozzles in a matrix.
As a further development of the utility model, the translational flushing arm and the vertical flushing arm are provided with more than twelve drying nozzles in a matrix form, and the flushing nozzles and the drying nozzles are staggered.
As a further improvement of the utility model, the scrap discharging drawer is a rectangular frame welded by steel pipes, and the frame is provided with a steel gauze.
As a further improvement scheme of the utility model, the driving motor of the translation flushing arm is meshed with the translation flushing arm track through a gear, and the driving motor of the vertical flushing arm is meshed with a toothed belt on the vertical flushing arm track through a gear.
By means of the scheme, compared with the conventional method that the wheel hubs are taken out from milling equipment and then cleaned manually, the wheel hubs are fixed by the limiting rods 1-12 and the fences 1-8 on the wheel hub overturning assemblies 1-5, then the wheel hubs are overturned slowly by the wheel hub overturning assemblies 1-5, the wheel hubs are flushed by the translation flushing arm 1-2 and the vertical flushing arm 1-4 together by heated flushing liquid, the heated flushing liquid can flush cooling liquid and fragments faster, meanwhile, the flushed cooling liquid and fragments fall onto the fragments discharging drawer 5, the fragments are intercepted and collected by the gauze on the cleaning main body, the wheel hubs can be cleaned thoroughly at the same time after milling is finished, and the production efficiency of the aluminum alloy wheel hubs can be improved effectively.
Drawings
FIG. 1 is a schematic perspective view of an aluminum alloy wheel milling debris cleaning device;
FIG. 2 is a perspective view of an aluminum alloy wheel milling debris cleaning device with the upper and front cover plates open;
FIG. 3 is a perspective view of two hub turn assembly mounting bars and stop bars of an aluminum alloy wheel milling debris cleaning apparatus;
FIG. 4 is a perspective view of a stop lever mounting telescoping rod of the aluminum alloy wheel milling debris cleaning device;
In the figure, 1, a cleaning host body, 1-1, a translation flushing arm track, 1-2, a translation flushing arm, 1-3, a vertical flushing arm track, 1-4, a vertical flushing arm, 1-5, a hub overturning assembly, 1-5, a rotating disc, 1-7, an opening and closing elbow pipe, 1-8, a fence, 1-9, a screw bearing plate, 1-10, a screw, 1-11, a screw slider, 1-12, a limiting rod, 1-13, a telescopic rod, 2, an upper cover plate, 3, a front cover plate, 4, a control plate, 5 and a debris discharging drawer.
Detailed Description
The aluminum alloy wheel milling debris cleaning device of the present utility model is described below with reference to the accompanying drawings.
In a first embodiment of the present application, as shown in fig. 1 to 3, the present aluminum alloy wheel milling chip cleaning device (hereinafter referred to as "the present patent") includes a cleaning main body 1, an upper cover plate 2, a front cover plate 3, a control plate 4, and a chip discharging drawer 5, wherein a detergent supply interface and a discharge interface are provided at the rear of the cleaning main body 1, the detergent supply interface is connected to a pressurizing pump built in the cleaning main body 1, a cleaning cavity is provided at the front of the upper part of the cleaning main body 1 and is closed by the upper cover plate 2 and the front cover plate 3 which are opposite to each other, the control plate 4 is fixedly installed on the front surface of the cleaning main body 1, and the chip discharging drawer 5 is installed on the surface of the cleaning main body 1 below the front cover plate 3 through a slide rail; the inside of the cleaning cavity is provided with a hub overturning assembly 1-5 driven by a motor and a gear, the inside of the cleaning cavity is provided with a translation flushing arm track 1-1 and a vertical flushing arm track 1-3 near the edge, the motor and the gear drive the translation flushing arm 1-2 to move back and forth on the translation flushing arm 1-2, the motor and the gear drive the vertical flushing arm 1-4 to lift on the vertical flushing arm track 1-3, the hub overturning assembly 1-5 also comprises a rotary disk 1-6, an opening and closing bent pipe 1-7, a screw bearing plate 1-9, a screw 1-10 and a screw sliding block 1-11, the surface of the rotary disk 1-6 is fixedly provided with a screw bearing plate 1-9, two sides of the screw bearing plate 1-9 are respectively provided with four screws 1-10 with opposite threads, the four screws 1-10 are divided into an upper group and a lower group, the tail end of each screw 1-10 is provided with a screw driving machine, the screw driving machine is close to the edge of the rotating disc 1-6, screw sliding blocks 1-11 are arranged on screws 1-10, an opening and closing bent pipe 1-7 is arranged above a screw bearing plate 1-9 close to the edge of the rotating disc 1-6 through a rotating shaft and a clamping tenon, the opening and closing bent pipes 1-7 of two opposite hub overturning assemblies 1-5 are connected through a fence 1-8, the screw sliding blocks 1-11 of the two opposite rotating discs 1-6 are correspondingly connected through limiting rods 1-12, and a pressurizing pump arranged in the cleaning host machine body 1 is connected with a translation flushing arm 1-2 and a vertical flushing arm 1-4 through heat pipes. In order to adapt to hubs of various types, the spacing between the two opposite hub overturning assemblies 1-5 and the spacing between the two opposite hub overturning assemblies 1-12 can be changed under the action of the lead screw 1-10 and the lead screw sliding block 1-11, so that the application range of the hub type is enlarged.
The utility model relates to a chip collecting device for hub drilling and milling (hereinafter referred to as the patent) with the number of CN217167686U, but the hub cannot be overturned, namely, in order to ensure the machining of the front side and the back side, the hub is turned over by opening equipment after the machining of one side of the hub is finished, and then the hub is machined again, so that the milling and cleaning operation of the hub can be finished, and the efficiency of the machining step is lower, especially the technical scheme can only machine one hub at a time, which further reduces the production efficiency.
The second embodiment has the same structure as the first embodiment except that five to eight telescopic rods 1-13 are arranged between the limiting rods 1-12 as shown in fig. 4. The telescopic rods 1-13 are additionally arranged between the limiting rods 1-12 in the middle part, so that the movement of the hubs can be effectively limited, the hubs are prevented from generating larger displacement, enough gaps are ensured between the hubs, and the hubs are convenient to wash
To further optimize the working efficiency of the application, the translational and vertical rinse arms 1-2, 1-4 are provided with more than twelve rinse nozzles in a matrix in order to make rinsing more uniform and thorough. In order to directly dry the hub after the washing is finished, the translational washing arm 1-2 and the vertical washing arm 1-4 are provided with more than twelve drying nozzles in a matrix form, and the washing nozzles and the drying nozzles are staggered. In order to collect the scraps, the scraps discharging drawer 5 is a rectangular frame welded by steel pipes, and the frame is provided with a steel gauze. In order to make the movement of the translation flushing arm 1-2 and the vertical flushing arm 1-4 more stable, the driving motor of the translation flushing arm 1-2 is meshed with the translation flushing arm track 1-1 through a gear, and the driving motor of the vertical flushing arm 1-4 is meshed with the toothed belt on the vertical flushing arm track 1-3 through a gear.
When in use, the aluminum alloy wheel milling scrap cleaning device is installed and connected with corresponding pipeline equipment to be put into use.
When the utility model is used, the concrete work is as follows:
When in use, a worker opens the upper cover plate 2 and the front cover plate 3 through the control plate 4 to expose the cleaning cavity, the hub overturning assembly 1-5 rotates to upwards guide the fence 1-8, one end of the opening and closing bent pipe 1-7 on the unlocking rotary disk 1-6 is opened, the other end of the opening and closing bent pipe 1-7 rotates along the rotary shaft, thus driving the fence 1-8 to be opened together when opening, controlling the screw driving machine through the control plate 4 to control the rotation of the two groups of screws 1-10 on the screw bearing plate 1-9 to drive the screw sliding blocks 1-11 on the screw sliding blocks to change the distance, driving the limit rods 1-12 arranged on the screw sliding blocks 1-11 to expand the distance, enabling the four limit rods 1-12 to be matched with the size of the hub, then a milling machine tool for workers hoists the processed hub to four limit rods 1-12, then controls a screw driver to control two groups of screws 1-10 on a screw bearing plate 1-9 to rotate, drives screw sliders 1-11 on the screw bearing plate to change the distance, drives the limit rods 1-12 mounted on the screw sliders 1-11 to change the distance, resets an opening and closing bent pipe 1-7 to enable a fence 1-8 to be closed, at the moment, two limit rods 1-12 below the two groups of limit rods 1-12 support the hub below the hub, the other group of limit rods 1-12 limit the hub to displace at the side edge of the hub, the fence 1-8 limits the hub from the upper side of the hub, thereby completing clamping of the hub, closing an upper cover plate 2 and a front cover plate 3, starting a translation flushing arm 1-2 and a vertical flushing arm 1-4 through a control plate 4, the translation flushing arm 1-2 moves back and forth on the translation flushing arm track 1-1, the vertical flushing arm 1-4 moves up and down on the vertical flushing arm track 1-3, the wheel hub overturning assembly 1-5 is matched to rotate slowly, the wheel hub rotates simultaneously, the translation flushing arm 1-2 and the vertical flushing arm 1-4 conveniently flush the wheel hub without dead angles, the translation flushing arm 1-2 and the vertical flushing arm 1-4 flush the wheel hub together by heated flushing liquid, the heated flushing liquid can flush cooling liquid and chips faster, during cleaning, cleaning liquid and chips directly fall onto the chips and chips below the chip discharging drawer 5, the cleaning liquid passes through a filter screen or a gauze of the chip discharging drawer 5, the chips are filtered out by the filter screen or the gauze, after a period of time, a worker opens the fence 1-8 after cleaning, adjusts the spacing of the limiting rods 1-12, so that the wheel hub is lifted conveniently, and after the wheel hub is lifted, the equipment is reset for cleaning once, and the next cleaning can be performed.
In summary, according to the aluminum alloy wheel milling and chip cleaning device disclosed by the embodiment of the utility model, a plurality of hubs are placed in the cleaning cavity of the cleaning host machine body 1, then the hubs are fixed by the limiting rods 1-12 and the fences 1-8 on the hub overturning assemblies 1-5, then the hubs are continuously and slowly overturned by the hub overturning assemblies 1-5, the hubs are jointly flushed by the translation flushing arm 1-2 and the vertical flushing arm 1-4 by heated flushing liquid, the heated flushing liquid can flush cooling liquid and chips faster, meanwhile, the flushed cooling liquid and chips fall onto the chip discharging drawer 5, the chips are intercepted and collected by the gauze on the cooling liquid and chips, the hubs can be thoroughly cleaned at the same time after milling is finished, and the production efficiency of the aluminum alloy wheel is effectively improved.
While embodiments of the present application have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the application, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the application.