CN222134283U - Flexible finishing device for small-batch metal parts - Google Patents

Abstract

The application relates to a flexible finish machining device for small-batch metal parts, which relates to the technical field of metal cutting machining equipment and comprises a support, a machining module and a material transporting assembly, wherein at least one machining module is arranged, the machining module adopts a cutting robot and is arranged on the support and is used for cutting materials, and the material transporting assembly is arranged on the support and is used for transporting the materials. The application can reduce the finish machining cost of the metal piece.

Description

Flexible finishing device for small-batch metal parts

Technical Field

The application relates to the technical field of metal cutting processing equipment, in particular to a flexible finishing device for small-batch metal parts.

Background

The finish machining of the metal part means fine machining of the metal part so as to meet the requirements of high-precision and high-quality finished products. In modern industrial production, finishing of metal parts is a very important ring, which directly affects the performance and quality of the product.

At present, when the metal part is precisely machined, high-precision large-scale machining equipment such as a numerical control machine tool is generally utilized for independent continuous machining, and the machining is finished at one time, so that the cost is high; when the small-batch metal pieces are processed, the large-scale equipment such as a numerical control machine tool is utilized to process the small-batch metal pieces, so that the processing capacity of the numerical control machine tool is wasted, continuous processing cannot be realized, the finish processing efficiency of the metal pieces is reduced, and the finish processing cost of the metal pieces is higher.

Disclosure of utility model

In order to reduce the finishing cost of metal parts, the application provides a flexible finishing device for small-batch metal parts.

The application provides a flexible finishing device for small-batch metal parts, which adopts the following technical scheme:

The flexible finish machining device for the small-batch metal parts comprises a support, a machining module and a material conveying assembly, wherein the machining module is provided with at least one cutting robot and is arranged on the support and used for cutting materials, and the material conveying assembly is arranged on the support and used for conveying the materials.

Through adopting above-mentioned technical scheme, adopt the mode of processing of assembly line, not only do not need large-scale complicated processing equipment, can satisfy the processing demand on the complicated surface of the metalwork of different grade type and size, the processing mode of serialization has improved machining efficiency moreover, still helps reducing workman's working strength, promotes production efficiency and product quality to the finish machining cost of metalwork.

The material conveying assembly comprises an I-shaped track and a sliding table, wherein the I-shaped track is fixedly arranged on the support, at least one sliding table is arranged on the sliding table and is in sliding connection with the I-shaped track, a pulley and a motor are arranged on the sliding table, the pulley is in rotary connection with the sliding table, and the motor is used for driving the pulley to rotate.

Through adopting above-mentioned technical scheme, when carrying out the material transportation, place the material on the slip table, then utilize the motor to order about the pulley rotation, drive the slip table and slide along the I-shaped track to realized the transportation to the material.

Optionally, a material fixing assembly is arranged on the sliding table, the material fixing assembly comprises a limiting block, an air cylinder and a clamping block, the limiting block is fixedly arranged on the sliding table, the fixed end of the air cylinder is fixedly arranged on the sliding table, and the clamping block is fixedly arranged at the movable end of the air cylinder.

Through adopting above-mentioned technical scheme, when handling the material, place the material between stopper and clamp splice, then utilize the cylinder to order about the clamp splice to press from both sides tight fixed material, avoid in transportation and course of working, the deviation appears in the position of material.

The machining module comprises a support, a machining module and a module fixing assembly, wherein the support is provided with a moving assembly, the moving assembly comprises a sliding rail and a sliding block, the sliding rail is fixedly arranged on the support, the sliding block is provided with at least one sliding block, the sliding block is in sliding connection with the sliding rail, the machining module is fixedly arranged on the sliding block, and the support is provided with the module fixing assembly which is used for fixing the machining module.

Through adopting above-mentioned technical scheme, when processing different materials, set up a plurality of slip tables according to the required surface of processing of material, set up processing module according to the demand on every slip table, utilize slide rail and slider can remove processing module wantonly to required processing position, then utilize the fixed subassembly of module to fix to be convenient for process different materials, improve the convenience of use.

Optionally, a wedge-shaped groove is formed in one end of the I-shaped track, a wedge-shaped block is fixedly arranged at the other end of the I-shaped track, a wedge-shaped block is also arranged at one end of the sliding rail, a wedge-shaped groove is also formed at the other end of the sliding rail, and the wedge-shaped block can be inserted into the wedge-shaped groove.

Through adopting above-mentioned technical scheme, when processing different materials, operating personnel can disassemble and splice I-shaped track and slide rail as required, sets the length that I-shaped track and slide rail were needed to be convenient for process different materials, improve the convenience of using.

The sliding block is provided with a sliding groove, the sliding rail is provided with a plurality of positioning grooves, the module fixing assembly comprises a clamping block, a pull rod and a spring, one end of the clamping block is arranged in the sliding groove in a sliding mode, the pull rod is fixedly connected with the clamping block, the pull rod penetrates through the sliding block, and two ends of the spring are respectively fixedly connected with the sliding block and the clamping block.

Through adopting above-mentioned technical scheme, when processing different materials, operating personnel can stimulate the pull rod, makes the fixture block slide keep away from the constant head tank, then operating personnel slide the slider along the slide rail to suitable station department, loosens the pull rod, and in the effect of spring, the fixture block slides downwards to the constant head tank, is fixed slider and slide rail to adjust the processing module to suitable mounted position as required, thereby be convenient for process different materials, improve the convenience of use.

Optionally, the I-shaped rails are connected end to form an annular structure, and the support is provided with a material clamping module which is used for clamping materials.

Through adopting above-mentioned technical scheme, when handling the material, press from both sides the module through the material and get the module and press from both sides the material and get, can accomplish material loading, unloading and material turn-over. The I-shaped track is connected end to form an annular shape, so that after one processing period is completed, the sliding table returns to the initial position along the I-shaped track after blanking and re-feeding, and new material transportation is continued, so that the processing period is formed, an operator is not required to manually place the sliding table, the use convenience is improved, and the labor cost is reduced.

Optionally, the material clamping module is provided with at least three groups, and the material clamping module comprises a mechanical arm and clamping jaws, wherein the mechanical arm is fixedly arranged on the sliding block, and the clamping jaws are fixedly arranged on the mechanical arm.

Through adopting above-mentioned technical scheme, when pressing from both sides the material and getting, the arm drives the clamping jaw and presss from both sides the material and get to realized material loading, unloading and material turn-over.

In summary, the present application includes at least one of the following beneficial technical effects:

1. The processing mode of the assembly line is adopted, so that the processing requirements of complex surfaces of metal pieces of different types and sizes can be met without large complex processing equipment, the continuous processing mode improves the processing efficiency, the working intensity of workers is reduced, the production efficiency and the product quality are improved, and the finish processing cost of the metal pieces is further improved;

2. By arranging the wedge-shaped blocks and the wedge-shaped grooves, operators can disassemble and splice the I-shaped rails and the slide rails according to the needs when processing different materials, and the I-shaped rails and the slide rails are arranged to be of the needed lengths, so that the processing of the different materials is facilitated, and the convenience in use is improved;

3. Through setting the I-shaped track into the annular, make the slip table after accomplishing a processing cycle, through unloading and reload after, get back to the initial position along the I-shaped track, continue carrying out the transportation of new material to form processing cycle, need not the operating personnel and manually carry out the slip table and place, thereby improved the convenience of using, reduced the human cost.

Drawings

FIG. 1 is a schematic diagram of an embodiment of the present application;

FIG. 2 is a schematic diagram of an I-track configuration according to an embodiment of the present application;

FIG. 3 is a cross-sectional view of an embodiment of the present application;

FIG. 4 is an enlarged view of a portion of FIG. 3 at A;

FIG. 5 is a schematic view of a sliding rail according to an embodiment of the present application;

Fig. 6 is a partial enlarged view at B in fig. 3.

Reference numerals illustrate:

1. A bracket;

2. A processing module;

3. The material conveying assembly, 31, an I-shaped track, 32, a sliding table, 321, pulleys, 322 and a motor;

4. The device comprises a material fixing component, 41, a limiting block, 42, an air cylinder, 43 and a clamping block;

5. the device comprises a moving assembly, a sliding rail, a 511, a positioning groove, a 52, a sliding block, a 521 and a sliding groove;

6. a module fixing assembly; 61, a clamping block, 62, a pull rod, 63 and a spring;

7. The device comprises a material clamping module, a mechanical arm, a clamping jaw and a clamping jaw.

Detailed Description

The application is described in further detail below with reference to fig. 1-6.

The embodiment of the application discloses a flexible finishing device for small-batch metal parts. Referring to fig. 1, a flexible finishing device for small batches of metal pieces comprises a bracket 1, a processing module 2 and a material transporting assembly 3. The bracket 1 is horizontally arranged. The processing module 2 is provided with at least one, and processing module 2 is cutting robot, and processing module 2 sets up on support 1, and is used for carrying out cutting process to the material. The material transporting assembly 3 is arranged on the bracket 1 and is used for transporting materials.

When the metal piece is finished, a plurality of cutting robots are arranged according to the surface condition of the metal piece to be processed, each cutting robot processes one surface of the metal piece, then the metal piece is transported to the station of the next cutting robot through the material transporting assembly 3, and the processing of other surfaces is continued until the processing is finished.

The cutting robot can be provided with a plurality of machining tools such as milling cutters, turning tools, drills and the like according to requirements and is used for carrying out a plurality of machining processes on metal pieces.

Referring to fig. 1 and 2, the material handling assembly 3 includes an i-shaped track 31 and a skid 32. One end of the I-shaped rail 31 a wedge-shaped groove is arranged on the inner wall of the groove, the other end is fixedly provided with a wedge block. The I-shaped track 31 is horizontally and fixedly provided with four I-shaped tracks 31 on the support 1, the I-shaped track comprises two linear I-shaped tracks 31 and two arc-shaped I-shaped tracks 31, the linear I-shaped tracks 31 and the arc-shaped I-shaped tracks 31 are alternately arranged, and wedge blocks on the I-shaped tracks 31 are inserted into adjacent wedge grooves, so that an annular structure is formed.

Referring to fig. 3 and 4, at least one sliding table 32 is horizontally provided, and the sliding table 32 is slidably connected with the i-shaped rail 31. The sliding table 32 is provided with four pulleys 321 and a motor 322, the pulleys 321 are rotationally connected with the sliding table 32, the motor 322 is fixedly arranged on the sliding table 32, and an output shaft of the motor 322 is fixedly connected with one of the pulleys 321 in a coaxial manner.

Referring to fig. 3 and 4, a material fixing assembly 4 is provided on the slide table 32, and the material fixing assembly 4 includes a stopper 41, an air cylinder 42 and a clamp block 43. The stopper 41 is fixedly provided on the slide table 32. The cylinder 42 is horizontally arranged on the sliding table 32, and the fixed end of the cylinder 42 is fixedly connected with the sliding table 32. The clamping block 43 is fixedly arranged on the movable end of the air cylinder 42, and the clamping block 43 is positioned between the air cylinder 42 and the limiting block 41.

When the material is transported, the material is placed between the clamping block 43 and the limiting block 41, and then the air cylinder 42 is started, and the air cylinder 42 drives the clamping block 43 to move towards the limiting block 41, so that the material is fixed between the clamping block 43 and the limiting block 41. The motor 322 is started, and the motor 322 drives the pulley 321 to rotate, so that the sliding table 32 is driven to slide along the I-shaped track 31, and materials are transported to pass through the stations of the cutting robots.

When the length of the I-shaped track 31 needs to be increased in different material processing, operators can disassemble the I-shaped track 31 through the wedge-shaped blocks and the wedge-shaped grooves, and then the I-shaped track 31 with any length is spliced according to the requirements so as to meet the production requirements.

Referring to fig. 3 and 5, a moving assembly 5 is provided on the bracket 1, and the moving assembly 5 includes a slide rail 51 and a slider 52. The slide rail 51 is horizontally and fixedly arranged on the support 1, the slide rail 51 is located on the outer side of the annular I-shaped track 31, a wedge block is fixedly arranged at one end of the slide rail 51, a wedge groove is formed in the other end of the slide rail 51, the I-shaped track 31 is horizontally and fixedly arranged on the support 1 and comprises two linear slide rails 51 and two arc slide rails 51, the linear slide rails 51 and the arc slide rails 51 are alternately arranged, and the wedge block on the slide rail 51 is inserted into the adjacent wedge groove, so that an annular structure is formed. The slider 52 is horizontally provided with at least one and is slidably connected with the slide rail 51. The cutting robot is fixedly provided on the slider 52.

Referring to fig. 1, a material gripping module 7 is provided on a bracket 1, the material gripping module 7 is provided with at least three groups, and the material gripping module 7 includes a mechanical arm 71 and a clamping jaw 72. The robot arm 71 is fixedly provided on the slider 52. The clamping jaw 72 is fixedly arranged on the mechanical arm 71.

Referring to fig. 3 and 6, a module fixing assembly 6 is provided on the slider 52, and the module fixing assembly 6 includes a clamp block 61, a pull rod 62, and a spring 63. Slide block 52 is vertically provided with slide groove 521. The sliding rail 51 is vertically provided with a plurality of positioning slots 511. One end of the clamping block 61 is located in the chute 521 and is slidably connected to the slider 52. The bottom end of the pull rod 62 is fixedly connected with the clamping block 61, the top end of the pull rod 62 is penetrated on the sliding block 52. The spring 63 is vertically disposed in the chute 521, and both ends thereof are fixedly connected with the slider 52 and the fixture 61, respectively.

When the length of the sliding rail 51 needs to be increased in different material processing, an operator can disassemble the sliding rail 51 through the wedge-shaped block and the wedge-shaped groove, and then splice the sliding rail 51 with any length according to the requirement so as to meet the production requirement.

When processing different materials, the operator can pull the pull rod 62 upwards to enable the clamping block 61 to compress the spring 63 to slide upwards and keep away from the positioning groove 511, then the operator moves the sliding block 52 to slide to a proper position along the sliding rail 51, the pull rod 62 is loosened, the clamping block 61 slides downwards into the positioning groove 511 under the action of the spring 63 to fix the sliding block 52 and the sliding rail 51, and accordingly the installation position of the processing module 2 and the material clamping module 7 is adjusted according to requirements.

When the material is processed, the mechanical arm 71 drives the clamping jaw 72 to work, and feeding, discharging and turning operations can be automatically performed, so that after one processing period is completed, the sliding table 32 for transporting the material drives the clamping jaw 72 to perform discharging and re-feeding on the material through the mechanical arm 71, and the material returns to the initial position along the I-shaped track 31 to continue transporting the new material. When the material is processed, the mechanical arm 71 drives the clamping jaw 72 to work to turn over the material, so that the processing module 2 can process different planes of the material.

The implementation principle of the flexible finishing device for the small-batch metal parts provided by the embodiment of the application is as follows:

When the metal piece is finished, according to the surface condition of the metal piece to be processed, an operator splices the I-shaped track 31 and the sliding rail 51 into a required length by utilizing the wedge-shaped block and the wedge-shaped groove, and the required processing module 2 and the material clamping module 7 are arranged.

Then, the operator pulls the pull rod 62 upwards to enable the clamping block 61 to compress the spring 63 to slide upwards and keep away from the positioning groove 511, then the operator moves the sliding block 52 to slide to a proper station along the sliding rail 51, the pull rod 62 is loosened, the clamping block 61 slides downwards into the positioning groove 511 under the action of the spring 63 to fix the sliding block 52 and the sliding rail 51, and therefore the installation positions of the processing module 2 and the material clamping module 7 are adjusted according to requirements.

When carrying out finish machining of metalwork, arm 71 orders about clamping jaw 72 to place the material between clamp splice 43 and stopper 41, then starts cylinder 42, and cylinder 42 drives clamp splice 43 and fixes the material, then starts motor 322, and motor 322 orders about pulley 321 drive slip table 32 and slides along I-shaped track 31, moves to the station of each processing module 2, and processing module 2 processes the material, and in this process, according to needs, utilizes material clamp module 7 to turn over the material, is convenient for process different surfaces of material. After the processing is finished, the material is taken down through the material clamping module 7, and then the sliding table 32 slides to the initial position along the I-shaped track 31, so that the material transportation can be repeatedly performed.

The above embodiments are not intended to limit the scope of the application, so that the equivalent changes of the structure, shape and principle of the application are covered by the scope of the application.

Claims (8)

1. A flexible finish machining device for small-batch metal parts is characterized by comprising a support (1), a machining module (2) and a material conveying assembly (3), wherein at least one machining module (2) is arranged, the machining module (2) adopts a cutting robot, the machining module (2) is arranged on the support (1) and is used for cutting materials, and the material conveying assembly (3) is arranged on the support (1) and is used for conveying the materials.

2. The flexible finishing device for small-batch metal parts, which is disclosed in claim 1, is characterized in that the material conveying assembly (3) comprises an I-shaped rail (31) and a sliding table (32), the I-shaped rail (31) is fixedly arranged on the support (1), at least one sliding table (32) is arranged, the sliding table (32) is in sliding connection with the I-shaped rail (31), a pulley (321) and a motor (322) are arranged on the sliding table (32), the pulley (321) is in rotary connection with the sliding table (32), and the motor (322) is used for driving the pulley (321) to rotate.

3. The flexible finishing device for small-batch metal parts, which is disclosed in claim 2, is characterized in that a material fixing assembly (4) is arranged on the sliding table (32), the material fixing assembly (4) comprises a limiting block (41), an air cylinder (42) and a clamping block (43), the limiting block (41) is fixedly arranged on the sliding table (32), the fixed end of the air cylinder (42) is fixedly arranged on the sliding table (32), and the clamping block (43) is fixedly arranged at the movable end of the air cylinder (42).

4. The flexible finishing device for small-batch metal parts, which is disclosed in claim 2, is characterized in that a moving assembly (5) is arranged on the support (1), the moving assembly (5) comprises a sliding rail (51) and a sliding block (52), the sliding rail (51) is fixedly arranged on the support (1), at least one sliding block (52) is arranged, the sliding block (52) is in sliding connection with the sliding rail (51), the processing module (2) is fixedly arranged on the sliding block (52), and a module fixing assembly (6) is arranged on the support (1), and the module fixing assembly (6) is used for fixing the processing module (2).

5. The flexible finishing device for small-batch metal parts, as set forth in claim 4, characterized in that a wedge-shaped groove is formed at one end of the I-shaped rail (31), a wedge-shaped block is fixedly arranged at the other end of the I-shaped rail, a wedge-shaped block is also arranged at one end of the sliding rail (51), a wedge-shaped groove is also formed at the other end of the sliding rail, and the wedge-shaped block can be inserted into the wedge-shaped groove.

6. The flexible finishing device for small-batch metal parts, which is disclosed in claim 5, is characterized in that a sliding groove (521) is formed in the sliding block (52), a plurality of positioning grooves (511) are formed in the sliding rail (51), the module fixing assembly (6) comprises a clamping block (61), a pull rod (62) and a spring (63), one end of the clamping block (61) is slidably arranged in the sliding groove (521), the pull rod (62) is fixedly connected with the clamping block (61), the pull rod (62) is arranged on the sliding block (52) in a penetrating mode, and two ends of the spring (63) are fixedly connected with the sliding block (52) and the clamping block (61) respectively.

7. The flexible finishing device for small-batch metal parts, as set forth in claim 6, is characterized in that the I-shaped rails (31) are connected end to form an annular structure, the support (1) is provided with a material clamping module (7), and the material clamping module (7) is used for clamping materials.

8. The flexible finishing device for small-batch metal parts according to claim 7, wherein the material clamping module (7) is provided with at least three groups, the material clamping module (7) comprises a mechanical arm (71) and clamping jaws (72), the mechanical arm (71) is fixedly arranged on the sliding block (52), and the clamping jaws (72) are fixedly arranged on the mechanical arm (71).