CN222131560U - Kneading device for aluminum pigment processing - Google Patents
Kneading device for aluminum pigment processing Download PDFInfo
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- CN222131560U CN222131560U CN202420722763.6U CN202420722763U CN222131560U CN 222131560 U CN222131560 U CN 222131560U CN 202420722763 U CN202420722763 U CN 202420722763U CN 222131560 U CN222131560 U CN 222131560U
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- kneading
- shaft
- aluminum pigment
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Abstract
The utility model belongs to the technical field of aluminum pigment production equipment, and particularly relates to a kneading device for aluminum pigment processing, which comprises a frame, a kneading bin, an infrared sensor, a driving stirring shaft, a power device, a driven stirring shaft, a discharging box, a spiral conveying shaft and a conveying belt, wherein the infrared sensor is connected to the position, close to the discharging box, on the frame, the driving stirring shaft and the driven stirring shaft are rotationally connected inside the kneading bin, two ends of the driving stirring shaft and the driven stirring shaft are connected with rotating bearings, one ends, close to the power device, of the driving stirring shaft and the driven stirring shaft are connected with gears and meshed with each other, the spiral conveying shaft is rotationally connected in the discharging groove along the length direction of the frame, the kneading bin is connected with the discharging box in a matched manner, and the bottom of the discharging box is provided with an opening; compared with the prior art, the automatic feeding device can realize continuous automatic discharging, and can realize automatic split charging by matching with the use of the conveying belt, so that the production efficiency is improved, and the workload of manual operation is reduced.
Description
Technical Field
The utility model relates to the technical field of aluminum pigment production equipment, in particular to a kneading device for aluminum pigment processing.
Background
Aluminum pigment processing generally requires the use of a kneading device to mix, knead, and process aluminum powder to prepare aluminum pigment. The kneading device is used for quickly crushing aluminum, uniformly mixing aluminum powder with additives such as pigment and the like, ensuring that the pigment and the aluminum powder are fully combined, and kneading the mixture into solid blocks or sheets through stirring, extrusion, compression and other operations so as to facilitate subsequent processing and preparation. The kneading device can help improve the dispersibility of the pigment in the aluminum powder, ensuring that the pigment is uniformly distributed throughout the aluminum pigment. Kneading devices typically have a precise control system, and the stirring speed and time can be adjusted to achieve a tailored kneading effect. The kneading apparatus is generally capable of efficiently mixing and kneading aluminum powder with pigment to improve production efficiency. The kneading device has reasonable design, is easy to clean and maintain, and ensures the sanitation and stability of the production process.
In the processing of aluminum pigments, the selection of a suitable kneading apparatus is critical for producing high quality aluminum pigments. Depending on the production scale, process requirements and product characteristics, a suitable kneading device may be selected to complete the processing of the aluminum pigment.
The existing kneading device is poor in discharging operation convenience, manual sub-packaging is needed after discharging, and production efficiency is reduced, so that the kneading device for aluminum pigment processing, which is convenient to discharge and capable of automatically sub-packaging, is needed.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model develops the kneading device for processing the aluminum pigment, which can realize continuous automatic discharging, and simultaneously can realize automatic split charging by matching with the use of a conveying belt, thereby improving the production efficiency and reducing the workload of manual operation.
The utility model solves the technical problems by adopting the technical scheme that the kneading device for aluminum pigment processing comprises a frame, a kneading bin, an infrared sensor, a driving stirring shaft, a power device, a driven stirring shaft, a discharging box, a spiral conveying shaft and a conveying belt, wherein the infrared sensor is connected to the position, close to the discharging box, on the frame, the driving stirring shaft and the driven stirring shaft are rotationally connected inside the kneading bin along the length direction of the frame, two ends of the driving stirring shaft and the driven stirring shaft are connected with rotating bearings, the rotating bearings are connected to bearing blocks, the bearing blocks are connected to the frame, one ends, close to the power device, of the driving stirring shaft and the driven stirring shaft are connected with gears and meshed with each other, the driving stirring shaft is connected with the output end of the power device, the spiral conveying shaft is rotationally connected to the discharging groove along the length direction of the frame, one end, far from the power device, of the discharging groove is cooperatively connected with the discharging box, and the bottom of the discharging box is provided with an opening.
Preferably, the frame is further connected with a conveyor belt, and the conveyor belt is arranged along the length direction of the frame.
Preferably, the power device is a speed reducer, and the speed reducer is connected to the frame through a flange.
Preferably, the screw conveying shaft is connected with the driving stirring shaft through a belt, and limiting sleeves are arranged on the driving stirring shaft and the screw conveying shaft.
Preferably, the cross section bottom of the kneading bin is symmetrically arranged into two U shapes along the center of the discharge chute.
Preferably, the driving stirring shaft and the driven stirring shaft are sigma stirring shafts.
The effects provided in the summary of the utility model are merely effects of embodiments, not all effects of the utility model, and the above technical solution has the following advantages or beneficial effects:
1. The screw conveying shaft is arranged at the bottom of the kneading bin, so that continuous automatic discharging can be realized, aluminum pigment which is crushed into powder can be discharged from the discharging box through the conveying of the screw conveying shaft, and the aluminum pigment can be continuously processed in the kneading bin when the crushing requirement is not met;
2. Whether the collecting barrel is full of raw materials can be identified through the cooperation of the conveying belt and an infrared sensor, and the conveying belt is automatically controlled to convey a certain distance after the full raw materials are detected, so that the next collecting barrel can continue to collect the raw materials;
3. the belt is used for connecting the active stirring shaft and the spiral conveying shaft, so that the spiral conveying shaft and the active stirring shaft share one power device, the consumption of electric power is reduced, and the cost is saved;
4. The height at blown down tank top is less than the height that bottom surface "U" shape is close to middle one end edge, prevents to produce the collision with screw conveying axle at initiative (mixing) shaft and driven (mixing) shaft rotation in-process, also is favorable to the aluminium powder whereabouts to the blown down tank after the breakage, improves conveying efficiency.
Drawings
FIG. 1 is a front view of the present utility model;
FIG. 2 is a cross-sectional view taken along the direction A-A in FIG. 1;
FIG. 3 is a cross-sectional view taken along the direction B-B in FIG. 1;
FIG. 4 is a general block diagram of the present utility model;
fig. 5 is a top view of the present utility model.
The device comprises a frame 1, an infrared sensor 101, a driving stirring shaft 21, a driven stirring shaft 22, a gear 3, a kneading bin 31, a discharge chute 4, a rotating bearing 41, a bearing seat 5, a limiting sleeve 51, a belt 6, a speed reducer 7, a spiral conveying shaft 8, a discharge box 9, a conveying belt 10 and a collecting barrel.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present utility model will be described in detail below with reference to the following detailed description and the accompanying drawings.
Example 1
Referring to fig. 1 to 5, a kneading device for aluminum pigment processing comprises a frame 1, a kneading bin 3, an infrared sensor 101, a driving stirring shaft 2, a power device, a driven stirring shaft 21, a discharging box 8, a spiral conveying shaft 7 and a conveying belt 9, wherein the infrared sensor 101 is connected to the frame 1 at a position close to the discharging box 8, the driving stirring shaft 2 and the driven stirring shaft 21 are rotatably connected to the inside of the kneading bin 3 along the length direction of the frame 1, both ends of the driving stirring shaft 2 and the driven stirring shaft 21 are connected with a rotating bearing 4, the rotating bearing 4 is connected to a bearing seat 41, the bearing seat 41 is connected to the frame 1, one ends, close to the power device, of the driving stirring shaft 2 and the driven stirring shaft 21 are connected with a gear 22 and meshed with each other, the spiral conveying shaft 7 is rotatably connected to a discharging box 31 along the length direction of the frame 1, one end, far from the power device, of the discharging box 31 is cooperatively connected with the discharging box 8, and an opening is arranged at the bottom of the discharging box 8.
As shown in fig. 4, the frame 1 is further connected with a conveying belt 9, and the conveying belt 9 is disposed along the length direction of the frame 1.
As shown in fig. 4 and 5, the power device is a speed reducer 6, and the speed reducer 6 is connected to the frame 1 through a flange.
As shown in fig. 2 and 5, the screw conveying shaft 7 is connected with the active stirring shaft 2 through a belt 51, and limiting sleeves 5 are arranged on the active stirring shaft 2 and the screw conveying shaft 7.
As shown in fig. 2, the cross-section bottom of the kneading bin 3 is symmetrically arranged in two U shapes along the center of the discharge chute 31.
As shown in fig. 5, the driving stirring shaft 2 and the driven stirring shaft 21 are sigma stirring shafts.
Principle and operation flow
The utility model adopts a controller to control each part and receive the signals of an infrared sensor 101, and the driving stirring shaft 2 and the driven stirring shaft 21 adopt a sigma stirring shaft design, and realize the mixing and kneading of aluminum powder and pigment through mutual reverse rotation. The screw conveying shaft 7 is arranged in the bottom discharge chute 31 of the kneading bin 3 and is used for continuously and automatically conveying the processed aluminum pigment to the discharge box 8 to realize continuous production and automatic discharge, the height of the top of the discharge chute 31 is lower than the height of the U-shaped bottom surface close to the edge of one middle end, collision with the screw conveying shaft 7 in the rotation process of the driving stirring shaft 2 and the driven stirring shaft 21 is prevented, broken aluminum powder is also facilitated to fall to the discharge chute 31, and conveying efficiency is improved.
The infrared sensor 101 detects the condition of full storage of raw materials in the collecting barrels 10, the operation of the conveying belt 9 is controlled, after the condition that the raw materials in the collecting barrels 10 are fully collected is detected, a signal is sent to the controller, the controller controls the conveying belt 9 to move for a certain distance in the conveying direction of the spiral conveying shaft 7, the next collecting barrel 10 is positioned below the discharging box 8, the collecting barrels 10 can be continuously placed on the conveying belt 9 or placed at intervals, when the collecting barrels are continuously placed, the conveying belt 9 can be started without stopping after one collecting barrel 10 is completely collected, and when the conveying belt 9 is placed at intervals, the controller controls the speed reducer 6 to stop temporarily in the operation process of the conveying belt 9, so that waste caused by raw materials leaking onto the conveying belt 9 due to the fact that the spiral conveying shaft 7 always rotates is avoided.
When the stirring device is used, the kneading bin 3 is opened, aluminum blocks to be processed and other additives are placed into the kneading bin 3, the speed reducer 6 is started, the speed reducer 6 drives the driving stirring shaft 2 to start rotating, and the two stirring shafts can rotate in opposite directions due to the mutual meshing of the gears 22 on the driving stirring shaft 2 and the driven stirring shaft 21, so that the two stirring shafts can rotate in a differential speed if needed, and the gears 22 which are not in diameters can be replaced. The initiative (mixing) shaft 2 also can drive screw conveying axle 7 through belt 51 simultaneously and rotate, will leak to the blown down tank 31 at kneading storehouse 3 inside processing qualified aluminium pigment, move to ejection of compact box 8 position under screw conveying axle 7's transport effect, leak system collecting vessel 10 from the opening of ejection of compact box 8 bottom, the manual work only need place collecting vessel 10 on conveyer belt 9, take off after collecting full and add the raw materials at any time to kneading storehouse 3 can, no longer need with kneading storehouse 3 reversal, the manual work is discharged.
While the foregoing description of the embodiments of the present utility model has been presented with reference to the drawings, it is not intended to limit the scope of the utility model, but rather, various modifications or variations can be made by those skilled in the art without the need of inventive effort on the basis of the technical solutions of the present utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420722763.6U CN222131560U (en) | 2024-04-09 | 2024-04-09 | Kneading device for aluminum pigment processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420722763.6U CN222131560U (en) | 2024-04-09 | 2024-04-09 | Kneading device for aluminum pigment processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222131560U true CN222131560U (en) | 2024-12-10 |
Family
ID=93739388
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420722763.6U Active CN222131560U (en) | 2024-04-09 | 2024-04-09 | Kneading device for aluminum pigment processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222131560U (en) |
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2024
- 2024-04-09 CN CN202420722763.6U patent/CN222131560U/en active Active
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