CN222113112U - A shaping device for filling skid - Google Patents

Abstract

The utility model discloses a shaping device for a filling pry block, which comprises a main body support, an upper beam, a guide beam, a support beam and a jack, wherein the main body support comprises a support seat and a vertical support column arranged on the support seat, the upper beam, the guide beam and the support beam are horizontally arranged on the vertical support column from top to bottom, the jack is arranged between the upper beam and the guide beam and drives the guide beam to move up and down along the vertical support column, and a jack shaft of the jack acts on a workpiece on the support frame. The utility model uses the jack to shape the workpiece on the supporting frame, the guide frame moves along the main body bracket during the shaping process, thereby guiding and limiting the displacement of the jack, ensuring the accuracy of the downward pressing of the jack shaft, the position of the supporting beam can be adjusted up and down, the utility model is suitable for shaping sectional materials and welding parts with different specifications, and the main body bracket is convenient to move and can be fixed firmly without moving the sectional materials and welding the workpiece, thereby saving time and labor.

Description

Shaping device for filling pry block

Technical Field

The utility model belongs to the technical field of shaping equipment, and particularly relates to a shaping device for a filling pry block.

Background

The dual-fuel host of ship is a host system for power conversion by using two different fuels. In the sea history, the main power source of ships has been fuel oil or gas. However, with the increasing awareness of environmental protection and concerns about energy consumption, dual fuel hosts have grown. The principle of operation of a marine dual fuel host is to use two different fuel supply systems, namely a fuel oil and Liquefied Natural Gas (LNG) supply system. The design enables the ship host to flexibly switch fuel under different conditions so as to realize environment-friendly, economical and efficient sailing. In shipbuilding, to increase production efficiency, dual fuel fill related pieces are often integrated into a module called a fill skid. In the manufacturing process of the dual-fuel filling pry block, a plurality of large-size angle steel, channel steel and other sectional materials are required to be used, and the number of small frames which are required to be welded locally in advance is also large, so that deformation can be caused in the welding process, and drawing requirements and using requirements cannot be guaranteed. In the prior art, a tool for correcting a ship dual-fuel filling skid block machined part is not specially used, the filling skid block machining efficiency is low, and even the quality is difficult to guarantee.

Disclosure of utility model

The utility model aims to provide a hydraulic shaping tool for a filling pry block, which is convenient for shaping a dual-fuel filling pry block and meets the drawing and use requirements.

In order to achieve the above purpose, the technical scheme adopted by the application is as follows:

The utility model provides a filling sled piece is with shaping device, includes main part support, upper beam, guiding beam, supporting beam and jack, and the main part support includes a frame foundation and sets up the vertical pillar on a frame foundation, and upper beam, guiding beam, supporting beam from the top down level set up on the vertical pillar, and the jack setting drives guiding beam and reciprocates along the vertical pillar between upper beam and guiding beam, and the jackshaft of jack acts on the work piece on the support frame.

As a preferred mode, the jack comprises a jacking shaft, a main cylinder body, a piston rod, a base and a lifting sleeve, wherein the main cylinder body is connected with the base, the base is fixed on a guide beam, the piston rod and the jacking shaft are respectively arranged at the upper end and the lower end of the main cylinder body, the piston rod is connected with an upper beam, and the jacking shaft penetrates through the guide beam.

As a preferable mode, a return spring is arranged between the upper beam and the guide beam.

The vertical support column is a channel steel, an adjusting hole is formed in the vertical support column, a fixing pin used for limiting the support beam is arranged in the adjusting hole, the support beam comprises a first support beam and a second support beam, the first support beam and the second support beam are arranged on the fixing pin, and the first support beam and the second support beam are connected through a clamping bolt.

As a preferable mode, the shaping device for the filling pry block further comprises a clamping plate, wherein the clamping plate comprises a left clamping plate and a right clamping plate, and the left clamping plate and the right clamping plate are detachably fixed on the supporting beam through clamps.

More preferably, the clamp comprises a clamp seat and an adjusting screw, wherein the clamp seat is provided with a lower limiting block and a screw mounting sleeve, the lower end of the adjusting screw is provided with an upper limiting block, the adjusting screw is assembled in the screw mounting sleeve, and the lower limiting block and the upper limiting block are opposite and respectively act on the supporting beam and the clamping plate.

More preferably, the left and right clamping plates have planar limit ends and right angle slot limit ends.

As a preferable mode, the bracket seat is provided with universal casters and fixed casters.

The utility model has the advantages that the jack is utilized to reshape the workpiece on the supporting frame, the guide frame moves along the main body support during reshaping, thereby guiding and limiting and ensuring the displacement of the climbing jack, the downward pressing accuracy of the jack shaft is ensured, the position of the supporting beam can be adjusted up and down, the supporting beam is suitable for reshaping sectional materials and welding parts with different specifications, and the main body support is convenient to move and firm, and the time and labor are saved without moving the sectional materials and welding the workpiece.

Drawings

In order to more clearly illustrate the embodiments of the application or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the application, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.

Fig. 1 is a schematic perspective view of a shaping device for a filling skid.

Fig. 2 is a schematic perspective view of a shaping device for the filling skid to shape angle steel.

Fig. 3 is a front view of the injection skid for shaping the angle steel by the shaping device.

Fig. 4 is a perspective view of a shaping device for shaping a frame for a filling skid.

Fig. 5 is a schematic structural view of the jig.

Fig. 6 is a schematic view of a clamp plate structure.

In the figure, a main body support, a 1a support seat, a 1b vertical support, a 2 support beam, a 21 first support beam, a 22 second support beam, a 3 guide beam, a 4 upper beam, a 5 clamping plate, a 51 left clamping plate, a 52 right clamping plate, a 53 clamping gap, a 54 right angle groove, a 55 plane limiting end, a 56 right angle groove type limiting end, a 6 jack, a 61 top shaft, a 62 main cylinder body, a 63 piston rod, a 64 base, a 65 lifting sleeve, a 66 return valve, a 7 return spring, an 8 lifting ring, a 9 clamping bolt, a 10 fixing bolt, an 11 fixing pin, a 12 universal castor, a 13 fixing castor, a 14 adjusting hole, a 15 angle steel, a 16 frame, a 17 clamp, a 171 clamp seat, a 1711 lower limit block, a 1712 screw installation sleeve, a 172 adjusting screw rod and a 1721 upper limit block.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments of the present application. The components of the embodiments of the present application generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

In the description of the present application, it should also be noted that, unless explicitly stated or limited otherwise, the terms "disposed," "mounted," "connected," and "connected" should be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediate medium, or in communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1-4, a shaping device for a filling pry block comprises a main body support 1, an upper beam 4, a guide beam 3, a support beam 2 and a jack 6, wherein the main body support 1 comprises a support seat 1a and a vertical support column 1b arranged on the support seat 1a, the upper beam 4, the guide beam 3 and the support beam 2 are horizontally arranged on the vertical support column 1b from top to bottom, the upper beam 4 is fixed with the vertical support column 1b through fixing bolts 10, the jack 6 is arranged between the upper beam 4 and the guide beam 3 and drives the guide beam 3 to move up and down along the vertical support column 1b, and a top shaft 61 of the jack 6 acts on a workpiece on the support frame to shape the workpiece.

In this embodiment, the jack 6 includes a top shaft 61, a main cylinder 62, a piston rod 63, a base 64 and a lifting sleeve 65, where the main cylinder 62 is connected with the base 64, the base 64 is fixed on the guide beam 3, the piston rod 63 and the top shaft 61 are respectively disposed at the upper and lower ends of the main cylinder 62, the piston rod 63 is connected with the upper beam 4, and the top shaft 61 passes through the guide beam 3. The oil return valve 66 is screwed, the handle is inserted into the lifting sleeve 65 to swing up and down, the piston rod 63 stretches to drive the guide beam 3 to move downwards, the jacking shaft 61 acts on the workpiece downwards to reshape, after reshaping, the oil return valve 66 is unscrewed, the jack 6 releases pressure, the piston rod 63 retracts, the guide beam 3 moves upwards, and the jacking shaft 61 is separated from the workpiece.

In this embodiment, be equipped with reset spring 7 between upper beam 4 and the guiding beam 3, reset spring 7 both ends connect rings 8, and rings 8 and the upper beam 4 of upper end are fixed, and rings 8 and the guiding beam 3 of lower extreme are fixed, and during jack 6 pressure release, reset spring 7 assists guiding beam 3 to resume the normal position.

In this embodiment, the vertical support column 1b is a channel steel, the vertical support column 1b is provided with an adjusting hole 14, a fixing pin 11 for limiting the support beam 2 is installed in the adjusting hole 14, and different adjusting holes 14 are selected to adjust the vertical position of the support beam 2 on the vertical support column 1 b. The support beam 2 comprises a first support beam 21 and a second support beam 22, the first support beam 21 and the second support beam 22 are arranged on the fixed pin 11, the first support beam 21 and the second support beam 22 are connected by a clamping bolt 9, the clamping bolt 9 increases the connection strength between the first support beam 21 and the second support beam 22, and the assembly is convenient. The guide beam 3 is provided with a guide groove which is matched with the vertical support column 1 b.

Referring to fig. 1-3, the shaping device for the filling pry block further comprises a clamping plate 5, wherein the clamping plate 5 comprises a left clamping plate 51 and a right clamping plate 52, and the left clamping plate 51 and the right clamping plate 52 are detachably fixed on the supporting beam 2 through a clamp 17. Referring to fig. 5, the clamp 17 of the present embodiment includes a clamp seat 171 and an adjusting screw 172, the clamp seat 171 has a lower stopper 1711 and a screw mounting sleeve 1712, an upper stopper 1721 is provided at the lower end of the adjusting screw 172, the adjusting screw 172 is assembled in the screw mounting sleeve 1712, and the lower stopper 1711 and the upper stopper 1721 are opposite and act on the support beam 2 and the clamping plate 5, respectively. The distance between the upper stopper 1721 and the lower stopper 1711 is changed by adjusting the position of the adjusting screw 172 in the screw mounting sleeve 1712, thereby achieving the purpose of clamping the supporting beam 2 and the clamping plate 5 or disassembling the clamping plate 5. The left clamping plate 51 and the right clamping plate 52 are provided with a plane limiting end 55 and a right-angle groove type limiting end 56, the right-angle groove type limiting end 56 is provided with a right-angle groove 54, and the right-angle grooves 54 on the left clamping plate 51 and the right clamping plate 52 can limit the profile material, as shown in fig. 6. The material is limited by a plane limiting end 55 or a right-angle groove type limiting end 56 according to different shaping workpieces. The angle 15 is shaped schematically in fig. 2 and 3, and the angle 15 is limited by means of planar limiting ends 55 of the left clamping plate 51 and the right clamping plate 52. The angle steel 15 to be shaped is placed on the supporting beam 2, the plane limiting end 55 faces the angle steel 15, the angle steel 15 is clamped by the left clamping plate 51 and the right clamping plate 52, the jack 6 downwards presses the angle steel 15 to be shaped until the angle steel 15 is restored to a linear state, the jack 6 is decompressed, the reset spring 7 is assisted to restore to the original position, and shaping is finished.

In fig. 4, the frame 16 is shaped, the clamping plates 5 are removed, the vertical distance between the supporting beams 2 is adjusted, the welded frame 16 is placed on the supporting beams 2, then the jack 6 is pressed down, and after the frame 16 is restored to be flat, the pressure is relieved and restored.

In the present embodiment, the caster 12 and the caster 13 are provided on the stand 1 a. The fixed castor 13 has a braking structure thereon to lock the brake to prevent the stand 1a from moving. In the use process, the shaping device is moved by the universal castor 12 and the fixed castor 13, so that profile and welding workpieces are not required to be moved, and time and labor are saved.

The above description is only of the preferred embodiments of the present application and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (8)

1. A shaping device for a filling pry block is characterized by comprising a main body support, an upper beam, a guide beam, a support beam and a jack, wherein the main body support comprises a support seat and a vertical support column arranged on the support seat, the upper beam, the guide beam and the support beam are horizontally arranged on the vertical support column from top to bottom, the jack is arranged between the upper beam and the guide beam and drives the guide beam to move up and down along the vertical support column, and a jacking shaft of the jack acts on a workpiece on the support frame.

2. The shaping device for the filling pry block of claim 1, wherein the jack comprises a jacking shaft, a main cylinder body, a piston rod, a base and a lifting sleeve, the main cylinder body is connected with the base, the base is fixed on the guide beam, the piston rod and the jacking shaft are respectively arranged at the upper end and the lower end of the main cylinder body, the piston rod is connected with the upper beam, and the jacking shaft penetrates through the guide beam.

3. The shaping device for a filling skid as set forth in claim 1, wherein a return spring is disposed between the upper beam and the guide beam.

4. The shaping device for the filling pry block of claim 1, wherein the vertical support is a channel steel, an adjusting hole is formed in the vertical support, a fixing pin for limiting the support beam is arranged in the adjusting hole, the support beam comprises a first support beam and a second support beam, the first support beam and the second support beam are arranged on the fixing pin, and the first support beam and the second support beam are connected through a clamping bolt.

5. A shaping device for a filling shoe according to any one of claims 1 to 4, further comprising a clamping plate comprising a left clamping plate and a right clamping plate, the left clamping plate and the right clamping plate being detachably fastened to the support beam by means of a clamp.

6. The shaping device for a filling pry block according to claim 5, wherein the clamp comprises a clamp seat and an adjusting screw, a lower limiting block and a screw mounting sleeve are arranged on the clamp seat, an upper limiting block is arranged at the lower end of the adjusting screw, the adjusting screw is assembled in the screw mounting sleeve, and the lower limiting block and the upper limiting block are opposite and respectively act on the supporting beam and the clamping plate.

7. The device of claim 5, wherein the left and right clamping plates have planar limiting ends and right-angled slot-type limiting ends.

8. The shaping device for a filling skid as set forth in claim 1, wherein the bracket base is provided with universal casters and fixed casters.