CN222108438U - A high-efficiency chip mounter - Google Patents
A high-efficiency chip mounter Download PDFInfo
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- CN222108438U CN222108438U CN202420201994.2U CN202420201994U CN222108438U CN 222108438 U CN222108438 U CN 222108438U CN 202420201994 U CN202420201994 U CN 202420201994U CN 222108438 U CN222108438 U CN 222108438U
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- circuit board
- workbench
- conveying
- screw rod
- efficiency
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- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 16
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 7
- 230000009471 action Effects 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
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Abstract
The utility model discloses a high-efficiency chip mounter, which comprises a workbench. When the automatic chip mounter is used, the circuit board is placed in the conveying mechanism at equal distance, the conveying mechanism is started to convey the circuit board so as to carry out chip mounting operation later, the hydraulic cylinder and the servo motor are started, the servo motor drives the fixed plate through the rotating shaft, the electric sucking disc on the fixed plate faces upwards, under the action of the hydraulic cylinder, the electric sucking disc can enter the raw material box and suck components, then the servo motor is started to move downwards under the driving of the hydraulic cylinder, so that the circuit board carries out chip mounting operation, the driving motor is started to drive the first screw rod to rotate so as to drive the portal frame, the chip mounting mechanism and the circuit board synchronously move, and then the components and the circuit board can be subjected to chip mounting operation without stopping the circuit board in the chip mounting process.
Description
Technical Field
The utility model relates to the technical field of component mounting, in particular to a high-efficiency chip mounter.
Background
The surface mounting machine, also called a "mounting machine" or a "surface mounting system", is a device which is arranged behind a dispensing machine or a screen printer in a production line and is used for accurately placing surface mounting components on a PCB bonding pad by moving a mounting head. The method is divided into manual operation and full automatic operation. The full-automatic chip mounter is used for realizing high-speed and high-precision full-automatic mounting of components and parts, and is the most critical and complex equipment in the whole SMT production. The chip mounter is a main device in an SMT production line, and has been developed from an early low-speed mechanical chip mounter to a high-speed optical centering chip mounter and has been developed to a multifunctional flexible connection modularization.
The prior art has the following problems:
The existing chip mounter adopts a conveying belt mechanism to convey the circuit board, and a transmission motor in the conveying belt mechanism adopts a stepping motor which rotates to stop one time, so that when the stepping motor stops working, the circuit board on the conveying belt can stop below the chip mounting mechanism to carry out chip mounting operation, and along with the progress of technology, the chip mounting mode is difficult to meet the production requirement.
For this reason, we propose a high-efficient chip mounter to solve above-mentioned drawback.
Disclosure of utility model
The utility model aims to solve the defects in the prior art, has the advantage of high-efficiency surface mounting, and provides a high-efficiency surface mounting machine.
In order to achieve the purpose, the efficient chip mounter comprises a workbench, wherein a conveying mechanism is arranged on the upper surface of the workbench, a fixing seat is arranged on the upper surface of the workbench, a second screw rod is arranged between the two fixing seats, a driving motor is arranged at the end part of the second screw rod, a portal frame is arranged on the surface of the second screw rod, a hydraulic cylinder is arranged on the upper surface of the portal frame, a mounting seat is arranged at the telescopic end of the hydraulic cylinder, a fixing plate is arranged between the two mounting seats through a rotating shaft, an electric sucking disc is fixed on the lower surface of the fixing plate, a servo motor is arranged at the end part of the rotating shaft through a coupler, and a raw material box is arranged on the upper surface of the portal frame.
Preferably, the inside of feed bin is provided with the unloading roller, and the tip of unloading roller is installed through the shaft coupling and is unloaded the motor, two be provided with the unloading area between the unloading roller, the stripper is installed to the surface equidistance of unloading area.
Preferably, the side surface of workstation is provided with first lead screw, and the handle is installed to the one end of first lead screw, the limiting plate is installed to the other end of first lead screw, one side of limiting plate is provided with the gag lever post, and gag lever post and workstation sliding connection.
Preferably, the conveying mechanism is composed of a conveying roller, a conveying belt and a conveying motor, the conveying roller is arranged in the workbench, the conveying motor is arranged at the end part of the conveying roller, and the conveying belt is arranged on the surface of the conveying roller.
Preferably, the lower surface of the workbench is provided with supporting legs.
Preferably, a control panel is arranged on the front surface of the workbench.
Compared with the prior art, the utility model has the beneficial effects that;
(1) According to the utility model, the purpose of rapid and efficient pasting is realized by arranging the workbench, the conveying mechanism, the fixing seat, the second screw rod, the driving motor, the portal frame, the hydraulic cylinder, the mounting seat, the fixing plate, the electric sucking disc, the servo motor and the raw materials, when the pasting machine is used, the circuit board is placed in the conveying mechanism at equal distance, then the conveying mechanism is started to convey the circuit board so as to carry out pasting operation subsequently, then the hydraulic cylinder and the servo motor are started, the servo motor drives the fixing plate through the rotating shaft, the electric sucking disc on the fixing plate faces upwards, under the action of the hydraulic cylinder, the electric sucking disc can enter the raw material box and suck the components, then the servo motor is started in the downward moving process, the electric sucking disc and the components face downwards so as to carry out pasting operation on the circuit board, and the driving motor is started to drive the first screw rod to rotate, and then the portal frame is driven to synchronously move with the circuit board, so that the components and the circuit board can be kept at relative positions in the pasting process, and the pasting operation efficiency can be greatly improved.
(2) According to the utility model, the raw material box, the discharging roller, the discharging belt, the discharging motor and the discharging plate are arranged, when the components are discharged, the components are placed at the discharging plate, and then the discharging motor is started to drive the discharging roller and the discharging belt to move, so that the components are sequentially moved downwards, the components are conveniently fed, the components are prevented from falling from the raw material box in an unordered manner, and the practicability of the device is further improved.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments will be briefly described below.
Fig. 1 is a schematic structural diagram of a high-efficiency chip mounter according to the present utility model;
Fig. 2 is a schematic diagram of an overall connection structure of a fixing base of the high-efficiency chip mounter according to the present utility model;
Fig. 3 is a schematic diagram of the internal structure of a raw material box of the high-efficiency chip mounter.
Legend description:
1. A work table; 2, a conveying mechanism, 3, a conveying roller, 4, a conveying belt, 5, a conveying motor, 6, a limiting plate, 7, a first screw rod, 8, a handle, 9, a limiting rod, 10, a fixed seat, 11, a second screw rod, 12, a driving motor, 13, a portal frame, 14, a hydraulic cylinder, 15, a mounting seat, 16, a fixing plate, 17, an electric sucking disc, 18, a servo motor, 19, a raw material box, 20, a discharging roller, 21, a discharging motor, 22, a discharging belt, 23, a discharging plate, 24, a supporting leg, 25 and a control panel.
Detailed Description
The objects, technical solutions and advantages of the present utility model will become more apparent by the following detailed description of the present utility model with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the utility model. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present utility model.
Referring to fig. 1-3, a high-efficiency chip mounter comprises a workbench 1, wherein a conveying mechanism 2 is arranged on the upper surface of the workbench 1, a fixing seat 10 is arranged on the upper surface of the workbench 1, a second screw rod 11 is arranged between the two fixing seats 10, a driving motor 12 is arranged at the end part of the second screw rod 11, a portal frame 13 is arranged on the surface of the second screw rod 11, a hydraulic cylinder 14 is arranged on the upper surface of the portal frame 13, an installation seat 15 is arranged at the telescopic end of the hydraulic cylinder 14, a fixing plate 16 is arranged between the two installation seats 15 through a rotating shaft, an electric sucking disc 17 is fixed on the lower surface of the fixing plate 16, a servo motor 18 is arranged at the end part of the rotating shaft through a coupler, and a raw material box 19 is arranged on the upper surface of the portal frame 13.
In the embodiment, when the circuit board is used, the circuit board is placed in the conveying mechanism 2 at equal distance, then the conveying mechanism 2 is started, the circuit board is conveyed so as to carry out subsequent pasting operation, then the hydraulic cylinder 14 and the servo motor 18 are started, the servo motor 18 drives the fixed plate 16 through the rotating shaft, the electric sucking disc 17 on the fixed plate 16 faces upwards, under the action of the hydraulic cylinder 14, the electric sucking disc 17 can enter the raw material box 19 and suck components, then the circuit board is driven by the hydraulic cylinder 14 to move downwards, in the moving process, the servo motor 18 is started, the electric sucking disc 17 and the components face downwards so as to carry out pasting operation on the circuit board, meanwhile, the driving motor 12 is started, the first screw rod 7 is driven to rotate, and then the gantry 13 is driven, so that the pasting mechanism and the circuit board synchronously move, and further, in the pasting process, the components and the circuit board keep relative positions, the pasting operation can be carried out on the circuit board without the circuit board, and the pasting efficiency is greatly improved.
Specifically, the inside of the raw material box 19 is provided with a discharge roller 20, and the end of the discharge roller 20 is provided with a discharge motor 21 through a coupling, a discharge belt 22 is arranged between the two discharge rollers 20, and a discharge plate 23 is arranged on the surface of the discharge belt 22 at equal distance.
In the embodiment, when the components are unloaded, the components are placed at the unloading plate 23, and then the unloading motor 21 is started to drive the unloading roller 20 and the unloading belt 22 to move, so that the components are sequentially moved downwards, the components are conveniently loaded, the components are prevented from falling out of the raw material box 19 in disorder, and the practicability of the device is further improved.
Specifically, the side surface of workstation 1 is provided with first lead screw 7, and handle 8 is installed to the one end of first lead screw 7, and limiting plate 6 is installed to the other end of first lead screw 7, and one side of limiting plate 6 is provided with gag lever post 9, and gag lever post 9 and workstation 1 sliding connection.
In the embodiment, the handle 8 is rotated through the rotating shaft to drive the first screw rod 7 to rotate, so that the position of the limiting plate 6 is adjusted, and the circuit board is limited, so that the follow-up pasting operation can be conveniently performed.
Specifically, the conveying mechanism 2 is composed of a conveying roller 3, a conveying belt 4 and a conveying motor 5, the conveying roller 3 is arranged in the workbench 1, the conveying motor 5 is installed at the end of the conveying roller 3, and the conveying belt 4 is arranged on the surface of the conveying roller 3.
In the embodiment, the conveying motor 5 is started to drive the conveying roller 3, so that the conveying belt 4 and the circuit board on the conveying belt 4 are driven to move.
Specifically, the lower surface of the table 1 is provided with legs 24.
In this embodiment, the support legs 24 are provided to support the table 1.
Specifically, the front surface of the table 1 is provided with a control panel 25.
In this embodiment, the control panel 25 is used for controlling the high-efficiency chip mounter, and the control circuit of the control panel 25 can be implemented by simple programming of those skilled in the art, and the control circuit is only used and not modified, so that the control mode and circuit connection will not be described in detail.
When the patch device is used, a circuit board is placed in a conveying mechanism 2 at equal distance, the conveying mechanism 2 is started, the circuit board is conveyed so as to carry out patch operation subsequently, a hydraulic cylinder 14 and a servo motor 18 are started, the servo motor 18 drives a fixed plate 16 through a rotating shaft, an electric sucking disc 17 on the fixed plate 16 faces upwards, under the action of the hydraulic cylinder 14, the electric sucking disc 17 can enter a raw material box 19 and suck components, then the circuit board is driven by the hydraulic cylinder 14 to move downwards, in the moving downwards process, the servo motor 18 is started, the electric sucking disc 17 and the components face downwards so as to carry out patch operation on the circuit board, meanwhile, a driving motor 12 is started, a first screw rod 7 is driven to rotate, and then a portal frame 13 is driven, so that the patch mechanism and the circuit board synchronously move, and further, in the patch operation can be carried out on the circuit board without stopping the circuit board in the patch process, and the patch efficiency is greatly improved; when the operation of unloading of components and parts, its components and parts are placed in stripper 23 department, later start discharge motor 21, drive discharge roller 20 and discharge area 22 and move, and then make the components and parts move down in order to the components and parts carry out the material loading operation, avoid the component unordered whereabouts from raw materials case 19, further improved the practicality of device.
It is to be understood that the above-described embodiments of the present utility model are merely illustrative of or explanation of the principles of the present utility model and are in no way limiting of the utility model. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model should be included in the scope of the present utility model. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420201994.2U CN222108438U (en) | 2024-01-26 | 2024-01-26 | A high-efficiency chip mounter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420201994.2U CN222108438U (en) | 2024-01-26 | 2024-01-26 | A high-efficiency chip mounter |
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| Publication Number | Publication Date |
|---|---|
| CN222108438U true CN222108438U (en) | 2024-12-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420201994.2U Active CN222108438U (en) | 2024-01-26 | 2024-01-26 | A high-efficiency chip mounter |
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| Country | Link |
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| CN (1) | CN222108438U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119767670A (en) * | 2025-01-17 | 2025-04-04 | 无锡市空穴电子科技有限公司 | Electronic component paster equipment for intelligent manufacturing |
-
2024
- 2024-01-26 CN CN202420201994.2U patent/CN222108438U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119767670A (en) * | 2025-01-17 | 2025-04-04 | 无锡市空穴电子科技有限公司 | Electronic component paster equipment for intelligent manufacturing |
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