CN222078249U - Ultrasonic welding device for processing smart card - Google Patents
Ultrasonic welding device for processing smart card Download PDFInfo
- Publication number
- CN222078249U CN222078249U CN202420773232.XU CN202420773232U CN222078249U CN 222078249 U CN222078249 U CN 222078249U CN 202420773232 U CN202420773232 U CN 202420773232U CN 222078249 U CN222078249 U CN 222078249U
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- smart card
- fixedly connected
- welding device
- ultrasonic welding
- card processing
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- 238000003466 welding Methods 0.000 title claims abstract description 58
- 238000012545 processing Methods 0.000 title claims abstract description 26
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000003860 storage Methods 0.000 abstract description 3
- 210000003437 trachea Anatomy 0.000 abstract description 3
- 238000003754 machining Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The utility model relates to the technical field of smart card processing, and discloses an ultrasonic welding device for smart card processing. This an ultrasonic welding device for smart card processing, through the setting of demoulding mechanism and pushing equipment, when welding, the smart card welds the back, start the air pump of bottom, the air pump is inside with gaseous carrying to fixed sleeve through the trachea, make the inside telescopic column of fixed sleeve by the jack-up, and then make the smart card at telescopic column top by ejecting standing groove, then start the servo motor of one side, servo motor drives the lead screw of one side and rotates, make the ejector pin on lead screw surface carry out the back-and-forth movement on the lead screw, inside the feed inlet of one side is pushed into through the ejector pin to the smart card that will be jacked, finally follow the inside landing of feed inlet to collect the storehouse inside and unify the storage, need not to take through the staff is manual, staff's machining efficiency has been improved.
Description
Technical Field
The utility model relates to the technical field of smart card processing, in particular to an ultrasonic welding device for smart card processing.
Background
Ultrasonic welding is an unconventional welding method commonly used for joining materials, and is accomplished by using frictional heat generated by high frequency mechanical vibration. In the smart card manufacturing industry, ultrasonic welding is widely used to connect different components of a smart card, such as chips, antennas, plastic packages, etc., to ensure that the smart card is structurally robust and functionally reliable.
The ultrasonic welding device generally comprises an ultrasonic vibration system, a pressure system, a control system, a safety system and the like, and the working principle is that welding parts are arranged below the ultrasonic vibration device, and friction is generated between the welding parts under the condition that certain pressure is applied, so that welding is realized. In the field of smart card processing, however, conventional ultrasonic welding devices present challenges and limitations,
1. The efficiency is low, the traditional ultrasonic welding device has low efficiency in processing large-batch intelligent cards, has the problems of slow production beat and long period, and affects the production efficiency and the productivity;
2. The material suitability is poor, the smart card is usually composed of various materials, such as plastics, metals and the like, and the welding head design of the traditional ultrasonic welding device can not adapt to the welding requirements of different materials, so that the welding quality is unstable.
The ultrasonic welding device for processing the smart card on the market has the following defects that during processing, the processed smart card is not easy to be demoulded, and workers are assisted to move the smart card to the same position for storage, and manual taking is needed, so that the working efficiency of the workers is affected.
Accordingly, it is necessary to invent an ultrasonic welding apparatus for smart card processing to solve the above-described problems.
Disclosure of utility model
(One) solving the technical problems
The utility model solves the technical problems that the ultrasonic welding device for processing the smart card is high in practicability, simple in structure and capable of being operated simply, and the problem that the processed smart card is difficult to be demoulded and then is stored by assisting a worker in moving the smart card to the same position is solved.
(II) technical scheme
In order to achieve the above purpose, the utility model is realized by the following technical scheme: the utility model provides an ultrasonic welding device for smart card processing, includes the base, the top fixedly connected with of base is in the operation panel, the marginal threaded connection of operation panel one side has the motor case, the inside fixedly connected with pushing equipment of motor case, pushing equipment includes fixedly connected with in the inside servo motor of motor case, servo motor's output spline connection has the transfer line, the one end fixedly connected with lead screw of transfer line, the surface threaded connection of lead screw has the pushing bar, the middle part threaded connection of operation panel top surface has the mould, the standing groove has been seted up on the surface of mould, the inside sliding connection of standing groove has demoulding mechanism, demoulding mechanism includes the telescopic column of sliding connection in the standing groove inside, the surface sliding connection of telescopic column has a fixed sleeve, the bottom of fixed sleeve has the air pump through the trachea intercommunication, the middle part fixedly connected with U type frame on operation panel surface, the top fixedly connected with pneumatic cylinder, the output fixedly connected with interface of pneumatic cylinder, the inside grafting of interface has the welding head, the inside plug and the interface have the welding hole, the inside plug and the inside has the welding hole of all has the landing hole to dismantle in the inside of support plate, the inside plug and the welding hole has the landing hole.
As a further scheme of the utility model, one side of the pushing rod is connected with a positioning rod in a sliding way, and one end of the positioning rod is fixedly connected with a placing plate.
As a further scheme of the utility model, one side of the welding head is electrically connected with an ultrasonic transducer through a power line, and one side of the ultrasonic transducer is electrically connected with an ultrasonic generator through the power line.
As a further scheme of the utility model, four groups of threaded holes are formed in the surfaces of the operating platform and the die, and bolts are connected with the internal threads of the threaded holes.
As a further scheme of the utility model, three groups of threaded holes are formed in two sides of the lower surface of the base, and the threaded holes are internally connected with threaded columns in a threaded manner.
As a further scheme of the utility model, four groups of threaded holes are formed in the surface of the motor box, and threaded rods are connected with the internal threads of the threaded holes.
As a further scheme of the utility model, the air pump is connected to one side of the base in a threaded manner, and the supporting plate is fixedly connected to the bottom of the U-shaped frame.
(III) beneficial effects
The utility model provides an ultrasonic welding device for processing a smart card, which has the following beneficial effects:
1. This an ultrasonic welding device for smart card processing, through the setting of demoulding mechanism and pushing equipment, when welding, the smart card welds the back, start the air pump of bottom, the air pump is inside with gaseous carrying to fixed sleeve through the trachea, make the inside telescopic column of fixed sleeve by the jack-up, and then make the smart card at telescopic column top by ejecting standing groove, then start the servo motor of one side, servo motor drives the lead screw of one side and rotates, make the ejector pin on lead screw surface carry out the back-and-forth movement on the lead screw, inside the feed inlet of one side is pushed into through the ejector pin to the smart card that will be jacked, finally follow the inside landing of feed inlet to collect the storehouse inside and unify the storage, need not to take through the staff is manual, staff's machining efficiency has been improved.
2. This an ultrasonic welding device for smart card processing, through the setting of detaching mechanism, when carrying out different materials and welding, need change different soldered connection, consequently, can start the hydraulic stem of U type frame bottom both sides, the hydraulic stem shrink takes out in the spacing hole of seting up from soldered connection and interface surface both sides to reached the effect that the butt joint carries out quick assembly and dismantlement, the welding demand of the different materials of adaptation of being convenient for improves welding quality.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of a pushing mechanism according to the present utility model;
FIG. 3 is a schematic view of a demolding mechanism according to the present utility model;
fig. 4 is a schematic structural view of the dismounting mechanism of the present utility model.
The device comprises a base, a2, an operating platform, a 3, a motor box, a 4, a pushing mechanism, a 401, a servo motor, a 402, a transmission rod, a 403, a screw rod, a 404, a pushing rod, a 5, a die, a 6, a demoulding mechanism, a 601, a telescopic column, a 602, a fixed sleeve, a 603, an air pump, a 7, a U-shaped frame, an 8, a hydraulic cylinder, a 9, an interface, a 10, a welding head, a 11, a disassembling mechanism, a 1101, a hydraulic rod, a 1102, a supporting plate, a 12, a feeding port, a 13, a collecting bin, a 14, a positioning rod, a 15, a placing plate, a 16, an ultrasonic transducer, a 17, an ultrasonic generator, a 18, a bolt, a 19, a threaded column, a 20 and a threaded rod.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1 to 4, the present utility model provides a technical solution: an ultrasonic welding device for processing a smart card comprises a base 1, the top of the base 1 is fixedly connected with an operation table 2, a motor box 3 is connected with the edge of one side of the operation table 2 in a threaded manner, a pushing mechanism 4 is fixedly connected with the inside of the motor box 3, a demoulding mechanism 6 and the pushing mechanism 4 are arranged, the manual taking by a worker is not needed, the processing efficiency of the worker is improved, the pushing mechanism 4 comprises a servo motor 401 fixedly connected with the inside of the motor box 3, the output end of the servo motor 401 is in spline connection with a transmission rod 402, one end of the transmission rod 402 is fixedly connected with a screw rod 403, the surface of the screw rod 403 is in threaded connection with a pushing rod 404, a mould 5 is connected with the middle thread of the top surface of the operation table 2, a placing groove is formed in the surface of the mould 5, the inside of the placing groove is in sliding connection with the demoulding mechanism 6, the demoulding mechanism 6 comprises a telescopic column 601 which is slidingly connected inside a placing groove, a fixing sleeve 602 is slidingly connected on the surface of the telescopic column 601, an air pump 603 is communicated with the bottom of the fixing sleeve 602 through an air pipe, a U-shaped frame 7 is fixedly connected in the middle of the surface of an operating platform 2, a hydraulic cylinder 8 is fixedly connected at the top of the U-shaped frame 7, an interface 9 is fixedly connected at the output end of the hydraulic cylinder 8, a welding head 10 is inserted in the interface 9, limiting holes are formed in both sides of the surfaces of the welding head 10 and the interface 9, a detaching mechanism 11 is inserted in the limiting holes, the detaching mechanism 11 is convenient for adapting to welding requirements of different materials through the arrangement of the detaching mechanism 11, the welding quality is improved, the detaching mechanism 11 comprises a hydraulic rod 1101 inserted in the limiting holes, a supporting plate 1102 is fixedly connected on one side of the hydraulic rod 1101, a feeding port 12 is formed in the inner parts of the base 1 and the operating platform 2, a collecting bin 13 is arranged at one end of the feed inlet 12;
Referring to fig. 2, a positioning rod 14 is slidably connected to one side of the pushing rod 404, and a placement plate 15 is fixedly connected to one end of the positioning rod 14;
Referring to fig. 1, one side of the soldering head 10 is electrically connected with an ultrasonic transducer 16 through a power line, and one side of the ultrasonic transducer 16 is electrically connected with an ultrasonic generator 17 through the power line;
Referring to fig. 3, four groups of threaded holes are formed in the surfaces of the operating platform 2 and the die 5, and bolts 18 are connected to the internal threads of the threaded holes;
Referring to fig. 1, three groups of threaded holes are formed on two sides of the lower surface of the base 1, and a threaded column 19 is connected with the internal threads of the threaded holes;
referring to fig. 2, four sets of threaded holes are formed in the surface of the motor box 3, and threaded rods 20 are connected to the internal threads of the threaded holes.
Referring to fig. 1, an air pump 603 is screwed to one side of the base 1, and a support plate 1102 is fixedly connected to the bottom of the U-shaped frame 7.
In the utility model, the working steps of the device are as follows:
When welding is carried out, after the intelligent card is well welded, an air pump 603 at the bottom is started, the air pump 603 conveys air into a fixed sleeve 602 through an air pipe, a telescopic column 601 in the fixed sleeve 602 is jacked up, the intelligent card at the top of the telescopic column 601 is ejected out of a placing groove, then a servo motor 401 at one side is started, the servo motor 401 drives a screw rod 403 at one side to rotate, a pushing rod 404 on the surface of the screw rod 403 moves back and forth on the screw rod 403, the jacked intelligent card is pushed into a feeding port 12 at one side through the pushing rod 404, and finally the jacked intelligent card slides into a collecting bin 13 from the inside of the feeding port 12 to be uniformly stored;
And in the second step, when welding is carried out on different materials, different welding heads 10 are required to be replaced, so that the hydraulic rods 1101 on two sides of the bottom of the U-shaped frame 7 can be started, the hydraulic rods 1101 are contracted, the welding heads 10 are taken out from limiting holes formed on two sides of the surfaces of the welding heads 10 and the interfaces 9, and the welding heads 10 are quickly assembled and disassembled.
It should be noted that, the device structure and the drawings of the present utility model mainly describe the principle of the present utility model, in terms of the technology of the design principle, the arrangement of the power mechanism, the power supply system, the control system, etc. of the device is not completely described, and on the premise that the person skilled in the art understands the principle of the present utility model, the specific details of the power mechanism, the power supply system and the control system can be clearly known, the control mode of the application file is automatically controlled by the controller, and the control circuit of the controller can be realized by simple programming of the person skilled in the art;
the standard parts used in the method can be purchased from the market, and can be customized according to the description of the specification and the drawings, the specific connection modes of the parts are conventional means such as mature bolts, rivets and welding in the prior art, the machines, the parts and the equipment are conventional models in the prior art, and the structures and the principles of the parts are all known by the skilled person through technical manuals or through conventional experimental methods.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420773232.XU CN222078249U (en) | 2024-04-15 | 2024-04-15 | Ultrasonic welding device for processing smart card |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420773232.XU CN222078249U (en) | 2024-04-15 | 2024-04-15 | Ultrasonic welding device for processing smart card |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222078249U true CN222078249U (en) | 2024-11-29 |
Family
ID=93605568
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420773232.XU Active CN222078249U (en) | 2024-04-15 | 2024-04-15 | Ultrasonic welding device for processing smart card |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222078249U (en) |
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2024
- 2024-04-15 CN CN202420773232.XU patent/CN222078249U/en active Active
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