CN222077946U - Horizontal pouring device for soldering tin bars - Google Patents

Abstract

The utility model provides a horizontal pouring device for a soldering tin bar, which relates to the technical field of pouring devices for soldering tin bars and comprises a pouring mechanism, wherein a moving mechanism is arranged at the lower end of the pouring mechanism, a cooling mechanism is arranged at one end of the moving mechanism, the moving mechanism comprises a support frame seat, a conveyor belt is arranged in the middle of the support frame seat, driving rollers are arranged in the conveyor belt and positioned at two inner side positions, a bottom plate is fixedly arranged on the outer surface of the conveyor belt, a plurality of groups of bottom plates are arranged on the bottom plate, a driving assembly is fixedly arranged at one end of the support frame seat, and pouring dies are fixedly arranged at the upper ends of the plurality of groups of bottom plates. According to the utility model, the labor intensity can be reduced, the production of the solder strips can be accelerated, the automation degree is high, the contact between workers and a pouring mechanism is reduced, the safety is improved, and meanwhile, the separation of the pouring die and the solder strips can be rapidly completed, and the production efficiency is improved.

Description

Horizontal pouring device for soldering tin bars

Technical Field

The utility model relates to the technical field of soldering tin strip pouring devices, in particular to a soldering tin strip horizontal pouring device.

Background

The tin bar, namely bar-shaped tin solder, is mainly used for wave soldering and dip soldering in the industry, is the species with the largest consumption in the current electronic solder, is used for flame soldering or soldering iron welding large structural parts and long welding seams in a small amount, is the most important and indispensable connecting material for all products such as electronic and electric appliances, and has the consumption of about 10 ten thousand tons in the whole world, and in the process of manufacturing the tin bar, molten tin needs to be poured into a die for tin bar casting, and the tin bar is formed after cooling and forming. When casting tin bars, an operator is required to lift the tin barrel to pour tin into one mold for forming, and after the tin is visually inspected to reach a predetermined height, the tin barrel is lifted to pour the tin into the other mold in the same manner.

The horizontal automatic pouring device for the soldering tin bars comprises a base, a support frame, a sliding mechanism, a pouring mechanism, a controller, a cooling mechanism, an overhaul plate, a pouring mold and a support plate, wherein the support frame is arranged at the top of the base, the sliding mechanism is arranged at the top of the support frame, the pouring mechanism is connected to the sliding mechanism in a sliding manner, the controller is arranged on the outer side wall of the support frame, the cooling mechanism is arranged in the base, the support plate is arranged on the upper side of the cooling mechanism, the pouring mold is arranged on the support plate, a replacement mechanism is connected between the pouring mold and the base, an overhaul port is formed in the outer side wall of the base, and the overhaul plate is arranged at the overhaul port through bolts.

The existing soldering tin strip pouring device can realize horizontal automatic pouring and can realize cooling to enable the soldering tin strip to be rapidly formed, and the produced soldering tin strips are different in application and need to be produced in different specifications, but the existing soldering tin strip die and the base are fixedly arranged, namely, only the soldering tin strips with the same specification can be produced, and at the moment, enterprises should be provided with a plurality of pouring devices with dies with different specifications, so that the production cost is definitely greatly increased

At present, after the welding tin bar is poured and cooled, a worker is required to take out the welding tin bar in the pouring die, and then the tin bar liquid is poured again, so that not only is the labor intensity increased, but also the production efficiency of the welding tin bar can be influenced, meanwhile, in the pouring process, the liquid is easy to splash onto the worker, a certain safety exists, and the degree of automation is low, so that the horizontal pouring device for the welding tin bar is provided.

Disclosure of utility model

The utility model mainly provides a horizontal pouring device for a soldering tin bar, which reduces labor intensity and improves production efficiency and safety.

In order to achieve the above purpose, the present utility model adopts the following technical scheme: a soldering tin bar horizontal pouring device comprising: the pouring mechanism, the lower extreme of pouring mechanism is provided with moving mechanism, moving mechanism's one end is provided with cooling mechanism, moving mechanism includes the braced frame seat, the centre of braced frame seat is provided with the conveyer belt, the inside of conveyer belt just is located two inboard positions department and all is provided with the driving roller, the surface fixed mounting of conveyer belt has the bottom plate, and the bottom plate has a plurality of groups, the one end fixed mounting of braced frame seat has drive assembly, a plurality of groups the upper end of bottom plate is all fixed mounting has the pouring mould, the collecting box has been placed to one end of braced frame seat, a plurality of groups the one end of bottom plate is all fixed mounting has infrared inductor, two sets of the front and back end of driving roller rotates respectively and installs the inside front and back lateral wall at braced frame seat, one end of one group of driving rollers penetrates through the supporting frame seat to be fixed with the output end of the driving assembly, the driving assembly is operated to drive the driving rollers which are rotationally connected with the driving assembly to rotate, the driving rollers drive the other group of driving rollers to rotate in the supporting frame seat through the driving belt, so that the driving belt drives the plurality of groups of bottom plates to move, the labor intensity can be reduced, the production of solder bars can be accelerated, the automation degree is high, the contact between workers and a pouring mechanism is reduced, the safety is improved, meanwhile, when one bottom plate moves to the upper side of the collecting box, the infrared inductor can control the telescopic rod matched with the infrared inductor to operate under the induction of the infrared inductor, the extending end of the telescopic rod drives the die head to move in the pouring die, and then the solder bars in the pouring die are loosened, under the effect of inertia, the soldering tin strip can drop downwards from the inside of casting die to can accomplish the separation to casting die and soldering tin strip fast, improve production efficiency.

Preferably, the inside of a plurality of groups casting die all slidable mounting has the mould head, and a plurality of groups casting die's one end is fixed mounting has the telescopic link all, and wherein, a plurality of groups telescopic link of control makes the extension end of a plurality of groups telescopic link drive respectively with it fixed mould head remove for a plurality of groups mould heads remove in casting die's inside respectively, and then can adjust the inside length of casting die, thereby can produce the soldering tin strip of different length.

Preferably, the cooling mechanism comprises two groups of air guide blocks, the upper ends of the two groups of air guide blocks are all penetrated and installed with special-shaped air guide pipes, the special-shaped air guide pipes are provided with a plurality of groups, one ends of the special-shaped air guide pipes are all penetrated and installed with an air outlet pipe, the air outlet pipe is provided with a plurality of groups, the lower ends of the air outlet pipes are fixedly provided with air outlet heads, wherein cold air enters the air outlet heads of the special-shaped air guide pipes respectively through the two groups of air guide blocks, enters the air outlet heads through the air outlet pipes of the groups, is discharged from the air outlet heads, and then cools the casting mold below the air outlet heads of the groups, so that the cooling of the welding tin bars inside the casting mold is quickened.

Preferably, the extending ends of the telescopic rods penetrate through the groups respectively, one ends of the pouring dies are fixed with one ends of the die heads, wherein the extending ends of the telescopic rods can drive the die heads fixed with the extending ends of the telescopic rods to move, and the positions of the die heads are adjusted conveniently.

Preferably, the pouring mechanism is located right above the conveyor belt, one ends of the two groups of air guide blocks are respectively fixed with the front end and the rear end of the support frame seat, and the pouring mechanism can pour the pouring mould on the conveyor belt.

Preferably, the lower ends of the air outlet pipes of the plurality of groups are fixedly provided with air outlet heads, the lower ends of the air outlet heads of the plurality of groups are aligned with the pouring dies of the plurality of groups, wherein cold air in the air outlet heads can be directly blown into the pouring dies so as to cool soldering tin bars in the pouring dies.

Compared with the prior art, the utility model has the advantages and positive effects that,

1. According to the utility model, the driving assembly is operated, the driving assembly drives the driving roller which is rotationally connected with the driving assembly to rotate, and the driving roller drives the driving roller to rotate in the support frame seat through the driving belt, so that the driving belt drives the bottom plates of the plurality of groups to move, the labor intensity can be reduced, the production of solder bars can be accelerated, meanwhile, the automation degree is high, the contact between workers and the pouring mechanism is reduced, the safety is improved, meanwhile, when one bottom plate moves to the upper part of the collecting box, the infrared sensor can control the telescopic rod matched with the infrared sensor to operate under the induction of the infrared sensor, the extending end of the telescopic rod drives the die head to move in the pouring die, the solder bars in the pouring die are loosened, and the solder bars can drop downwards from the inside of the pouring die under the action of inertia, so that the separation of the pouring die and the solder bars can be rapidly completed, and the production efficiency is improved.

2. According to the utility model, the plurality of groups of telescopic rods are matched with the plurality of groups of die heads, so that the extending ends of the plurality of groups of telescopic rods respectively drive the die heads fixed with the plurality of groups of telescopic rods to move, so that the plurality of groups of die heads respectively move in the casting die, the length in the casting die can be adjusted, and the soldering tin bars with different lengths can be produced.

3. According to the utility model, by arranging the cooling mechanism, cold air enters the inside of the plurality of groups of special-shaped air guide pipes through the two groups of air guide blocks respectively, then enters the exhaust head through the plurality of groups of air outlet pipes and is discharged from the inside of the exhaust head, and then the casting mold below the plurality of groups of exhaust heads is cooled, so that the cooling of the soldering tin bars in the casting mold is accelerated.

Drawings

Fig. 1 is a schematic perspective view of a horizontal pouring device for soldering tin bars according to the present utility model;

FIG. 2 is a schematic diagram showing a moving mechanism of a horizontal pouring device for soldering tin bars according to the present utility model;

FIG. 3 is a schematic view showing the structure of a casting mold and a mold head of a horizontal casting device for soldering tin bars according to the present utility model;

Fig. 4 is a schematic structural view of a moving mechanism and a cooling mechanism of a horizontal pouring device for soldering tin bars according to the present utility model.

The drawing shows that the casting machine comprises a casting mechanism 1, a moving mechanism 2, a supporting frame seat 21, a conveying belt 22, a 23, a bottom plate 24, a driving roller 25, a driving assembly 26, a casting mold 27, a mold head 28, a telescopic rod 3, a cooling mechanism 31, an air guide block 32, a special-shaped air guide pipe 33, an air outlet pipe 34, an air outlet head 4, a collecting box 5 and an infrared sensor.

Detailed Description

In order that the above objects, features and advantages of the utility model will be more clearly understood, a further description of the utility model will be rendered by reference to the appended drawings and examples. It should be noted that, without conflict, the embodiments of the present utility model and features in the embodiments may be combined with each other.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, but the present utility model may be practiced otherwise than as described herein, and therefore the present utility model is not limited to the specific embodiments of the disclosure that follow.

Referring to fig. 1-4, the present utility model provides a technical solution: a soldering tin bar horizontal pouring device comprising: the pouring mechanism 1, the lower extreme of pouring mechanism 1 is provided with mobile mechanism 2, mobile mechanism 2's one end is provided with cooling mechanism 3, mobile mechanism 2 includes supporting frame seat 21, the centre of supporting frame seat 21 is provided with conveyer belt 22, the inside of conveyer belt 22 and be located two inboard positions department all is provided with driving roller 24, the surface fixed mounting of conveyer belt 22 has bottom plate 23, and bottom plate 23 has a plurality of groups, the one end fixed mounting of supporting frame seat 21 has actuating assembly 25, the upper end of a plurality of groups of bottom plate 23 all fixed mounting has pouring mold 26, collecting box 4 has been placed to one end of supporting frame seat 21, the one end of a plurality of groups of bottom plate 23 all fixed mounting has infrared inductor 5, the front and back end of two groups of driving roller 24 rotate respectively and install the inside front and back lateral wall at supporting frame seat 21, one end of one group of driving rollers 24 penetrates through the supporting frame seat 21 and is fixed with the output end of the driving assembly 25, wherein the driving assembly 25 is operated, the driving assembly 25 drives the driving rollers 24 which are rotationally connected with the driving rollers 24 to rotate, the driving rollers 24 drive the other group of driving rollers 24 to rotate in the supporting frame seat 21 together through a driving belt, so that the driving belt 22 drives the groups of bottom plates 23 to move, the groups of bottom plates 23 respectively drive the casting mold 26 which is fixed with the driving rollers to move together, the labor intensity can be reduced, the production of solder strips can be accelerated, the automation degree is high, the contact between workers and the casting mechanism 1 is reduced, the safety is improved, and meanwhile, when one bottom plate 23 moves to the upper part of the collecting box 4, the infrared inductor 5 controls the operation of a telescopic rod 28 matched with the infrared inductor 5 under the induction of the infrared inductor 5, the extending end of the telescopic rod 28 drives the die head 27 to move in the casting die 26, so that the soldering bar in the casting die 26 is loosened, and the soldering bar can drop downwards from the inside of the casting die 26 under the action of inertia, so that the separation of the casting die 26 and the soldering bar can be completed quickly, and the production efficiency is improved.

As shown in fig. 3 and 4, the inside of the plurality of sets of casting molds 26 is slidably provided with the mold heads 27, one ends of the plurality of sets of casting molds 26 are fixedly provided with the telescopic rods 28, wherein the plurality of sets of telescopic rods 28 are controlled, and the extending ends of the plurality of sets of telescopic rods 28 respectively drive the mold heads 27 fixed with the plurality of sets of telescopic rods to move, so that the plurality of sets of mold heads 27 respectively move in the inside of the casting molds 26, and the length in the casting molds 26 can be adjusted, so that soldering tin bars with different lengths can be produced.

As shown in fig. 1 and 4, the cooling mechanism 3 includes two groups of air guide blocks 31, the upper ends of the two groups of air guide blocks 31 are all penetrated and installed with special-shaped air guide pipes 32, and the special-shaped air guide pipes 32 are provided with a plurality of groups, one ends of the plurality of groups of special-shaped air guide pipes 32 are all penetrated and installed with air outlet pipes 33, the lower ends of the plurality of groups of air outlet pipes 33 are fixedly installed with air outlet heads 34, and the air outlet pipes 33 are provided with a plurality of groups, wherein cold air enters the interiors of the plurality of groups of special-shaped air guide pipes 32 through the two groups of air guide blocks 31 respectively, enters the air outlet heads 34 through the plurality of groups of air outlet pipes 33, is discharged from the interiors of the air outlet heads 34, and cools the casting mold 26 below the plurality of groups of air outlet heads 34, so that the cooling of the welding bars inside the casting mold 26 is quickened.

As shown in fig. 3 and fig. 4, the extending ends of the plurality of groups of telescopic rods 28 respectively penetrate through one ends of the plurality of groups of casting molds 26 and one ends of the plurality of groups of mold heads 27, wherein the extending ends of the plurality of groups of telescopic rods 28 can drive the mold heads 27 fixed with the extending ends of the plurality of groups of telescopic rods to move, so that the positions of the mold heads 27 are convenient to adjust.

As shown in fig. 2 and 4, the pouring mechanism 1 is located directly above the conveyor belt 22, and one ends of two sets of air guide blocks 31 are respectively fixed to the front and rear ends of the support frame base 21, wherein the pouring mechanism 1 is capable of pouring the pouring mold 26 on the conveyor belt 22.

As shown in fig. 3 and 4, the lower ends of the sets of the air discharge heads 34 are aligned with the sets of the casting molds 26, wherein the cold air inside the air discharge heads 34 can be directly blown to the inside of the casting molds 26 so as to cool the solder bars inside the casting molds 26.

The use method and the working principle of the device are that firstly, two groups of air guide blocks 31 are connected with an external cold air pipe, the rotating speed of a driving component 25 is adjusted in advance, then the pouring mechanism 1 is used for pouring the pouring mould 26 below, the driving component 25 is started, the driving component 25 drives a driving roller 24 rotationally connected with the driving component to rotate, the driving roller 24 drives another group of driving rollers 24 to rotate together in a support frame seat 21 through a driving belt, the driving belt 22 drives a plurality of groups of bottom plates 23 to move, the groups of bottom plates 23 respectively drive the pouring mould 26 fixed with the bottom plates to move together, the pouring mould 26 can be repeatedly moved to the lower part of the pouring mechanism 1, the poured pouring mould 26 passes through the lower part of a plurality of groups of air guide heads 34, cold air enters the inner part of a plurality of groups of special-shaped air guide pipes 32 through the two groups of air outlet pipes 33 respectively, is discharged from the inner part of the air guide heads 34, the plurality of groups of air outlet pipes 26 are cooled together, finally, one group of the pouring mould 26 moves to the upper part of a collection box 4, the infrared sensor 5 is driven by the infrared sensor 5 to extend out of the inner parts of the collection box 26, and the infrared sensor 5 falls into the inner part of the collection box 26 under the inner part of the collection box, and then the tin bar is driven by the infrared sensor 5 to stretch out of the inner part of the tin bar, and the tin bar is stretched out of the inner part of the collection box, and the tin bar is further stretched out of the inner part of the tin bar and the inner part of the tin bar is stretched out and moved under the inner part of the tin bar of the welding rod and the welding rod is stretched.

The present utility model is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present utility model without departing from the technical content of the present utility model still belong to the protection scope of the technical solution of the present utility model.

Claims (6)

1. A solder bar horizontal pouring device, characterized in that it comprises: a pouring mechanism (1), a moving mechanism (2) is arranged at the lower end of the pouring mechanism (1), a cooling mechanism (3) is arranged at one end of the moving mechanism (2), the moving mechanism (2) comprises a support frame (21), a conveyor belt (22) is arranged in the middle of the support frame (21), driving rollers (24) are arranged inside the conveyor belt (22) and at both inner positions, a bottom plate (23) is fixedly installed on the outer surface of the conveyor belt (22), and the bottom plate (23) has a plurality of groups of A driving assembly (25) is fixedly mounted on one end of the support frame (21); a casting mold (26) is fixedly mounted on the upper ends of several groups of base plates (23); a collecting box (4) is placed on one end of the support frame (21); an infrared sensor (5) is fixedly mounted on one end of several groups of base plates (23); front and rear ends of two groups of transmission rollers (24) are rotatably mounted on the front and rear side walls inside the support frame (21), respectively; one end of one group of transmission rollers (24) passes through the support frame (21) and is fixed to the output end of the driving assembly (25). 2. The solder bar horizontal pouring device according to claim 1 is characterized in that: a mold head (27) is slidably installed inside several groups of the pouring molds (26), and a telescopic rod (28) is fixedly installed at one end of several groups of the pouring molds (26). 3. The solder bar horizontal pouring device according to claim 1 is characterized in that: the cooling mechanism (3) includes two groups of air guide blocks (31), the upper ends of the two groups of air guide blocks (31) are penetrated by special-shaped air guide tubes (32), and there are several groups of special-shaped air guide tubes (32), one ends of several groups of special-shaped air guide tubes (32) are penetrated by air outlet pipes (33), and there are several groups of air outlet pipes (33), and the lower ends of several groups of air outlet pipes (33) are fixedly installed with exhaust heads (34). 4. The solder bar horizontal pouring device according to claim 2 is characterized in that the extended ends of several groups of telescopic rods (28) respectively penetrate one end of several groups of pouring molds (26) and are fixed to one end of several groups of mold heads (27). 5. The horizontal pouring device for solder bars according to claim 3 is characterized in that: the pouring mechanism (1) is located directly above the conveyor belt (22), and one end of the two groups of air guide blocks (31) are respectively fixed to the front and rear ends of the support frame (21). 6. The solder bar horizontal pouring device according to claim 3 is characterized in that the lower ends of the plurality of groups of exhaust heads (34) are aligned with the plurality of groups of pouring molds (26).