CN222060704U

CN222060704U - Well seat processing mold ejection mechanism for prefabricated water meter

Info

Publication number: CN222060704U
Application number: CN202323605690.7U
Authority: CN
Inventors: 张健; 丁鼎; 徐志高; 钱正学; 金翌梅; 周映雪
Original assignee: Changshu Shinco Wei Composite Material Co ltd
Current assignee: Changshu Shinco Wei Composite Material Co ltd
Priority date: 2023-12-28
Filing date: 2023-12-28
Publication date: 2024-11-26
Anticipated expiration: 2033-12-28

Abstract

The utility model discloses a prefabricated water meter well seat processing mold ejection mechanism, including a base, a lower mold, an upper mold, a fixed component, a knocking component, an upper mold ejection component and a lower mold ejection component, the lower mold is detachably mounted on the top of the base, the upper mold is slidably mounted on the top of the lower mold, the fixed component is arranged on the lower mold, the fixed component is used to fix the upper mold on the lower mold, the knocking component is arranged on the upper mold, the knocking component is used to knock the upper mold, the upper mold ejection component is arranged on the upper mold, the upper mold ejection component is used for the well seat to be separated from the upper mold, and the lower mold ejection component is arranged on the lower mold. The utility model has reasonable design and good practicality, can conveniently clamp and fix the upper mold, and increase the friction force through two rubber pads, and then start to manufacture the well seat through two injection holes, can also knock the upper mold and vibrate the lower mold, so that the well seat is convenient to demould and improve the demoulding efficiency.

Description

Well seat processing mold ejection mechanism for prefabricated water meter

Technical Field

The utility model relates to the technical field of water meter well seat processing, in particular to a well seat processing mold ejection mechanism for a prefabricated water meter.

Background

In the running water conveying process, the well seat is generally used for protecting the water meter on the water pipe, meanwhile, the later processing and maintenance of the water meter are also facilitated, and in the prior art, the well seat is generally of an integrated structure and is formed through die processing at one time. But the well seat is generally cement material, when the drawing of patterns, well seat atress too big can lead to the impaired fracture of well seat, and simultaneously, the dust on the mould needs the manual work to clear up after the drawing of patterns, increases staff's work.

Aiming at the problem, the Chinese patent bulletin with the bulletin number of CN214163450U is a well seat processing mold ejection mechanism for a prefabricated water meter, which has the technical key points that: the upper end of the bottom plate is connected with a lower die through a screw, the upper end of the lower die is connected with an upper die in a contact manner, a guide rod is rotationally connected to the upper die, a baffle is welded at the upper end of the guide rod, the lower end of the baffle is connected with the upper die in a contact manner, a clamping rod is arranged at the lower end of the guide rod, the upper end of the clamping rod is connected with the lower die in a contact manner, and an air pump is fixedly arranged at the lower end of the bottom plate.

The above solution has been found to still have at least the following drawbacks in practice: the concrete is coagulated and solidified into a well seat in the forming cavity of the die, because the well seat is in close contact with the upper die and the lower die of the die, the device only plays a role when the well seat is separated from the lower die, and has the defects of functions and poor applicability, therefore, we propose a well seat processing die ejection mechanism for a prefabricated water meter, which is used for solving the problems.

Disclosure of utility model

Aiming at the defects of the prior art, the utility model provides a well seat processing mold ejection mechanism for a prefabricated water meter, which solves the problems that concrete is coagulated and solidified into a well seat in a molding cavity of a mold, and because the well seat is in close contact with an upper mold and a lower mold of the mold, the device only plays a role when the well seat is separated from the lower mold, and has poor functions and poor applicability.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a prefabricated well seat mold processing ejection mechanism for water gauge, includes base, lower mould, goes up mould, fixed subassembly, knocks the subassembly, goes up mould ejection subassembly and lower mould ejection subassembly, lower mould demountable installation is at the top of base, goes up mould slidable mounting at the top of lower mould, and fixed subassembly sets up on the lower mould, and fixed subassembly is used for fixing last mould on the lower mould, knocks the subassembly setting on last mould, knocks the subassembly and is used for beating last mould, goes up mould ejection subassembly setting on last mould, goes up mould ejection subassembly and is used for the well seat to break away from the last mould, and lower mould ejection subassembly sets up on the lower mould, and lower mould subassembly is used for well seat to break away from the lower mould.

Preferably, the fixed subassembly includes two articulated seats, two articulated bars, two L template, two screw rods, two pressure plates and two dwang, two articulated seats respectively fixed mounting in the left and right sides of lower mould, two articulated bars rotate respectively and install on two articulated seats, two L template are fixed the cover respectively and are established on two articulated bars, two screw rods are threaded respectively and are installed on two L template, two pressure plates rotate respectively and install the bottom at two screw rods, two dwang respectively fixed mounting are on the top of two screw rods.

Preferably, rubber pads are fixedly arranged at the bottoms of the two compacting plates, and the two rubber pads are in close contact with the upper die.

Preferably, the knock element includes motor, first gear, the support frame, the second gear, two poking rods, two U type framves, two rapping rods and two springs, motor fixed mounting is at the top of last mould, first gear fixed sleeve is established at the output axle head of motor, support frame fixed mounting is at the top of last mould and be located the left side of first gear, the second gear rotates and installs on the support frame and mesh with first gear, two poking rods are fixed mounting respectively on the eccentric position of first gear and second gear, two poking rods are symmetric distribution, two U type framves all fixed mounting are at the top of last mould, two rapping rods rotate respectively and install on two U type framves and be the slope symmetric distribution, two springs all fixed mounting are at the top of last mould and are symmetric distribution, the top of two springs respectively with corresponding rapping rods fixed connection, two rapping rods respectively with corresponding poking rods sliding contact.

Preferably, go up ejecting subassembly of mould includes first ejector plate, supporting seat, threaded rod and rotates the handle, has seted up first groove of dodging on the top inner wall of going up the mould, and first ejector plate slidable mounting is in first groove of dodging, and supporting seat fixed mounting is at the top of last mould and be located the front side of first gear, and threaded rod thread mount is on the supporting seat, and the bottom of threaded rod extends to first inslot of dodging and rotates with first ejector plate to be connected, rotates the top of handle fixed mounting at the threaded rod.

Preferably, the lower die ejection assembly comprises a second ejector plate, a hydraulic cylinder and a vibrator, the top of the lower die is provided with a second avoiding groove positioned below the first avoiding groove, the second ejector plate is slidably mounted in the second avoiding groove, the hydraulic cylinder is fixedly mounted at the top of the base, the output shaft end of the hydraulic cylinder extends into the second avoiding groove and is fixedly connected with the second ejector plate, and the vibrator is fixedly mounted on the lower die.

Preferably, the top of the upper die is fixedly provided with two handles which are symmetrically distributed, and the top of the upper die is provided with two opposite material injection holes.

The utility model provides a well seat processing mold ejection mechanism for a prefabricated water meter. The beneficial effects are as follows:

(1) This well seat mold processing ejection mechanism for prefabricated water gauge through utilizing the fixed subassembly that comprises two articulated seats, two articulated bars, two L templates, two screws, two pressure plates and two dwang combinations, can conveniently press from both sides tightly fixedly to last mould to increase frictional force through two rubber pads, and then begin to make the well seat through two notes material holes.

(2) This prefabricated well seat mold processing ejection mechanism for water gauge through utilizing the knock out subassembly that comprises motor, first gear, support frame, second gear, two poking rods, two U type framves, two knock out rods and two spring combinations, can strike the mould, makes the well seat conveniently break away from the mould, promotes drawing of patterns efficiency.

(3) According to the well seat processing mold ejection mechanism for the prefabricated water meter, the well seat can be conveniently ejected by utilizing the combined action of the first ejection plate, the supporting seat, the threaded rod, the rotary handle, the second ejection plate, the hydraulic cylinder and the vibrator.

Drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a schematic cross-sectional view of the front view of the present utility model;

FIG. 3 is an enlarged schematic view of portion A of FIG. 2;

Fig. 4 is a schematic top view of the upper die.

In the figure: 1. a base; 2. a lower die; 3. an upper die; 4. a hinge base; 5. a hinge rod; 6. an L-shaped plate; 7. a screw; 8. a compacting plate; 9. a rotating lever; 10. a rubber pad; 11. a motor; 12. a first gear; 13. a support frame; 14. a second gear; 15. a toggle rod; 16. a U-shaped frame; 17. beating the rod; 18. a spring; 19. a first avoidance groove; 20. a first ejector plate; 21. a support base; 22. a threaded rod; 23. rotating the handle; 24. a second avoidance groove; 25. a second ejector plate; 26. a hydraulic cylinder; 27. a vibrator; 28. a handle; 29. and a material injection hole.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

As shown in fig. 1-4, the present utility model provides a technical solution: the utility model provides a prefabricated well seat mold processing ejection mechanism for water gauge, including base 1, lower mould 2, go up mould 3, fixed subassembly, knock the vibration subassembly, go up the ejecting subassembly of mould and the ejecting subassembly of lower mould, lower mould 2 demountable installation is at the top of base 1, go up the ejecting subassembly of mould 3 slidable mounting at the top of lower mould 2, can form well seat shaping chamber through utilizing lower mould 2 and last mould 3, fixed subassembly sets up on lower mould 2, fixed subassembly is used for fixing last mould 3 on lower mould 2, knock the vibration subassembly and set up on last mould 3, it is used for knocking the last mould 3 to knock the ejecting subassembly of mould to set up on last mould 3, it breaks away from last mould to go up the ejecting subassembly of mould to be used for the well seat, lower mould is used for the well seat to break away from lower mould 2 down, the ejecting subassembly of foretell lower mould includes second ejector plate 25, pneumatic cylinder 26 and vibrator 27, the second ejector plate 25 slide mounting is in second ejector plate 24 in second groove 24, base 26 fixed mounting is used for controlling the second ejector plate 26 to be connected to the second ejector plate 25 in the bottom mould 2 in the top of lower mould 2, the second ejector plate 25 is connected to the second ejector plate 25, the vibration of vibration jar 27 is driven by the second ejector plate 25 in the top of lower mould 2.

In this embodiment, the knock element includes a motor 11, a first gear 12, a support frame 13, a second gear 14, two toggle rods 15, two U-shaped frames 16, two knock rods 17 and two springs 18, the motor 11 is fixedly installed at the top of the upper die 3, the motor 11 is used for driving the first gear 12 to rotate, the first gear 12 is fixedly sleeved at the output shaft end of the motor 11, the support frame 13 is fixedly installed at the top of the upper die 3 and is located at the left side of the first gear 12, the support frame 13 is used for supporting the second gear 14 to rotate, the second gear 14 is rotatably installed on the support frame 13 and meshed with the first gear 12, by utilizing the meshing rotation of the first gear 12 and the second gear 14, the two toggle rods 15 can be driven to rotate in opposite directions, the two toggle rods 15 are respectively fixedly installed at the eccentric positions of the first gear 12 and the second gear 14, the two toggle rods 15 are symmetrically distributed, the two U-shaped frames 16 are fixedly arranged at the top of the upper die 3, the two U-shaped frames 16 are used for supporting the two toggle rods 17 to rotate, the two toggle rods 17 are respectively and rotatably arranged on the two U-shaped frames 16 and are obliquely and symmetrically distributed, the two springs 18 are fixedly arranged at the top of the upper die 3 and are symmetrically distributed, the two springs 18 are used for pushing the two toggle rods 17 to beat the upper die 3, the top ends of the two springs 18 are respectively and fixedly connected with the corresponding toggle rods 17, the two toggle rods 17 are respectively and slidably contacted with the corresponding toggle rods 15, the fixing assembly comprises two hinge bases 4, two hinge rods 5, two L-shaped plates 6, two screws 7, two compacting plates 8 and two rotating rods 9, the two hinge bases 4 are respectively and fixedly arranged at the left side and the right side of the lower die 2, the two hinge bases 4 are used for supporting the two hinge rods 5 to rotate, the two articulated rods 5 are respectively rotatably mounted on the two articulated seats 4, the two L-shaped plates 6 are respectively fixedly sleeved on the two articulated rods 5, the two L-shaped plates 6 are used for supporting the two screw rods 7 to rotate, the two screw rods 7 are respectively threadedly mounted on the two L-shaped plates 6, the two pressing plates 8 are respectively rotatably mounted at the bottom ends of the two screw rods 7, the two rotating rods 9 are respectively fixedly mounted at the top ends of the two screw rods 7, the upper die 3 can be clamped and fixed on the lower die 2 by utilizing the combined action of the two screw rods 7, the two pressing plates 8 and the two rotating rods 9, rubber pads 10 are fixedly mounted at the bottoms of the two pressing plates 8, the two rubber pads 10 are used for increasing friction, and the two rubber pads 10 are in tight contact with the upper die 3.

In this embodiment, the above-mentioned upper die ejection assembly includes a first ejector plate 20, a supporting seat 21, a threaded rod 22 and a rotating handle 23, a first avoiding groove 19 is formed in the top inner wall of the upper die 3, the first ejector plate 20 is slidably mounted in the first avoiding groove 19, the supporting seat 21 is fixedly mounted at the top of the upper die 3 and is located at the front side of the first gear 12, the supporting seat 21 is used for supporting the threaded rod 22 to rotate, the threaded rod 22 is threadedly mounted on the supporting seat 21, the bottom end of the threaded rod 22 extends into the first avoiding groove 19 and is rotationally connected with the first ejector plate 20, the rotating handle 23 is fixedly mounted at the top end of the threaded rod 22, the rotating handle 23 is used for driving the threaded rod 22 to rotate, two handles 28 which are symmetrically distributed are fixedly mounted at the top of the upper die 3, and two injection holes 29 which are distributed are formed in pairs are formed in the top of the upper die 3.

In this embodiment, a control switch is installed on the base 1, and the motor 11, the hydraulic cylinder 26, the vibrator 27 and the control switch are electrically connected with an external power line sequentially through wires to form a loop, where the control switch can respectively control the start and stop operations of the motor 11, the hydraulic cylinder 26 and the vibrator 27.

Through the structure, the well seat processing mold ejection mechanism for the prefabricated water meter can conveniently clamp and fix the upper mold, increase friction force through the two rubber pads, further start to manufacture a well seat through the two material injection holes, knock the upper mold, vibrate the lower mold 2, facilitate demolding of the well seat, improve demolding efficiency, particularly when the well seat processing mold ejection mechanism is used, the upper mold 3 is placed on the lower mold 2, the two L-shaped plates 6 are overturned and buckled at the top of the upper mold 3, the two rotating rods 9 are screwed, the two rotating rods 9 drive the two screws 7 to rotate, further drive the two compacting plates 8 to move downwards, compact and fix the upper mold 3 through the two rubber pads 10, then pour concrete into a forming cavity through the two material injection holes 29, after the well seat is coagulated and molded, the motor 11 is controlled to operate, the motor 11 drives the first gear 12 to rotate, by utilizing the meshing rotation of the first gear 12 and the second gear 14 to drive the two poking rods 15 to rotate at the same speed in opposite directions, the two poking rods 15 rotate to a specific position or respectively press down one ends of the two poking rods 17 close to each other, the two poking rods 17 downwards compress the springs 18, along with the continuous rotation of the two poking rods 15, the two poking rods 15 are separated from one ends of the two poking rods 17 close to each other, the two poking rods 17 beat the upper die 3 under the pushing of the two springs 18, the motor 11 is controlled to continuously rotate, the purpose of beating the upper die 3 is achieved, the upper die 3 is easier to separate, the rotating handle 23 is controlled to rotate, the rotating handle 23 drives the threaded rod 22 to rotate, the first ejector plate 20 is further driven to downwards push the well seat away from the upper die 3, after the upper die 3 is separated, the hydraulic cylinder 26 is controlled to stretch and the vibrator 27 is controlled under the vibration of the vibrator 27, the well seat is easier to separate from the lower die 2, and the hydraulic cylinder 26 pushes the second ejector plate 25 upwards, so that the purpose of demolding the well seat is achieved.

The above description is merely an embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art can easily think about changes or substitutions within the technical scope of the present utility model, and it is intended to cover the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.

Claims

1. The utility model provides a prefabricated well seat mold processing ejection mechanism for water gauge which characterized in that: including base (1), lower mould (2), go up mould (3), fixed subassembly, knock the top of mould (3), go up mould ejection subassembly and lower mould ejection subassembly, lower mould (2) demountable installation is in the top of base (1), go up mould (3) slidable mounting is in the top of lower mould (2), fixed subassembly sets up on lower mould (2), fixed subassembly is used for fixing last mould (3) on lower mould (2), knock the vibration subassembly setting and be in on last mould (3), knock the vibration subassembly and be used for beating mould (3), it is in to go up mould ejection subassembly setting on last mould (3), it is used for the well seat to break away from the top mould to go up mould ejection subassembly, lower mould ejection subassembly sets up on lower mould (2), lower mould subassembly is used for the well seat to break away from lower mould (2).

2. The well base processing mold ejection mechanism for a prefabricated water meter according to claim 1, wherein: the fixed subassembly includes two articulated seat (4), two articulated pole (5), two L template (6), two screw rods (7), two clamp plates (8) and two dwang (9), two articulated seat (4) are fixed mounting respectively the left and right sides of lower mould (2), two articulated pole (5) are rotated respectively and are installed two on articulated seat (4), two L template (6) are fixed the cover respectively and are established two on articulated pole (5), two screw rods (7) are threaded respectively and are installed two on L template (6), two clamp plates (8) are rotated respectively and are installed two the bottom of screw rod (7), two dwang (9) are fixed mounting respectively in the top of screw rod (7).

3. The well base processing mold ejection mechanism for a prefabricated water meter according to claim 2, wherein: rubber pads (10) are fixedly arranged at the bottoms of the two compacting plates (8), and the two rubber pads (10) are tightly contacted with the upper die (3).

4. A preformed water meter well base tooling mold ejection mechanism as set forth in claim 3, wherein: the vibration knocking component comprises a motor (11), a first gear (12), a support frame (13), a second gear (14), two poking rods (15), two U-shaped frames (16), two poking rods (17) and two springs (18), wherein the motor (11) is fixedly arranged at the top of the upper die (3), the first gear (12) is fixedly sleeved at the output shaft end of the motor (11), the support frame (13) is fixedly arranged at the top of the upper die (3) and is positioned at the left side of the first gear (12), the second gear (14) is rotatably arranged on the support frame (13) and is meshed with the first gear (12), the two poking rods (15) are respectively and fixedly arranged at the eccentric positions of the first gear (12) and the second gear (14), the two poking rods (15) are symmetrically distributed, the two U-shaped frames (16) are fixedly arranged at the top of the upper die (3), the two poking rods (17) are respectively and obliquely arranged at the tops of the two corresponding springs (18) which are respectively and fixedly arranged at the tops of the two U-shaped frames (16), the two beating rods (17) are respectively in sliding contact with the corresponding poking rods (15).

5. The ejection mechanism of a well seat processing mold for a prefabricated water meter according to claim 4, wherein: the upper die ejection assembly comprises a first ejection plate (20), a supporting seat (21), a threaded rod (22) and a rotating handle (23), a first avoiding groove (19) is formed in the inner wall of the top of the upper die (3), the first ejection plate (20) is slidably mounted in the first avoiding groove (19), the supporting seat (21) is fixedly mounted at the top of the upper die (3) and located at the front side of the first gear (12), the threaded rod (22) is mounted on the supporting seat (21) in a threaded mode, the bottom end of the threaded rod (22) extends into the first avoiding groove (19) and is connected with the first ejection plate (20) in a rotating mode, and the rotating handle (23) is fixedly mounted at the top end of the threaded rod (22).

6. The ejection mechanism of a well seat processing mold for a prefabricated water meter according to claim 5, wherein: the lower die ejection assembly comprises a second ejection plate (25), a hydraulic cylinder (26) and a vibrator (27), wherein the second ejection plate (25) is arranged at the top of the lower die (2) and located below the first ejection groove (19), the second ejection plate (25) is slidably mounted in the second ejection groove (24), the hydraulic cylinder (26) is fixedly mounted at the top of the base (1), the output shaft end of the hydraulic cylinder (26) extends to the position in the second ejection groove (24) and is fixedly connected with the second ejection plate (25), and the vibrator (27) is fixedly mounted on the lower die (2).

7. The ejection mechanism of a well seat processing mold for a prefabricated water meter according to claim 5, wherein: the top of the upper die (3) is fixedly provided with two handles (28) which are symmetrically distributed, and the top of the upper die (3) is provided with two opposite material injection holes (29).