CN222043122U - A fermentation tank for corn fermentation - Google Patents
A fermentation tank for corn fermentation Download PDFInfo
- Publication number
- CN222043122U CN222043122U CN202420525225.8U CN202420525225U CN222043122U CN 222043122 U CN222043122 U CN 222043122U CN 202420525225 U CN202420525225 U CN 202420525225U CN 222043122 U CN222043122 U CN 222043122U
- Authority
- CN
- China
- Prior art keywords
- rotating shaft
- constant temperature
- barrel
- inner barrel
- gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000855 fermentation Methods 0.000 title claims abstract description 42
- 230000004151 fermentation Effects 0.000 title claims abstract description 42
- 240000008042 Zea mays Species 0.000 title claims abstract description 35
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 35
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 33
- 235000005822 corn Nutrition 0.000 title claims abstract description 33
- 238000003756 stirring Methods 0.000 claims abstract description 14
- 238000007790 scraping Methods 0.000 claims abstract description 8
- 239000007788 liquid Substances 0.000 claims description 5
- 238000005485 electric heating Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 2
- 208000003643 Callosities Diseases 0.000 abstract description 2
- 206010020649 Hyperkeratosis Diseases 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 10
- 238000001914 filtration Methods 0.000 description 8
- 239000002994 raw material Substances 0.000 description 6
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 235000013339 cereals Nutrition 0.000 description 4
- 239000002253 acid Substances 0.000 description 3
- 240000004808 Saccharomyces cerevisiae Species 0.000 description 2
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 235000009973 maize Nutrition 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000011550 stock solution Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000011514 vinification Methods 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The utility model relates to the technical field of corn fermentation, in particular to a fermentation tank for corn fermentation, which comprises a supporting frame, a rotating shaft A, a motor and a rotating disc. The support frame is provided with a constant temperature barrel, an inner barrel is arranged in the constant temperature barrel, and a discharging pipe is arranged at the bottom of the inner barrel. The top of constant temperature bucket sets up the apron, sets up the feeder hopper on the apron. The rotating shaft A is arranged in the inner barrel, the rotating shaft A is rotationally connected with the cover plate, the rotating shaft A is provided with propeller blades, two groups of connecting rods are symmetrically arranged on the rotating shaft A, and one end of each connecting rod, far away from the rotating shaft A, is provided with a scraping plate. The connecting rod is rotatably provided with a rotating shaft B, and a plurality of stirring paddles are uniformly arranged on the rotating shaft B at intervals. The motor is arranged on the cover plate, the motor is connected with the rotating shaft A in a driving way. The rotating shaft A and the rotating shaft B are both in rotating connection with the turntable. The rotating shaft A is provided with a gear A, the rotating shaft B is provided with a gear B, and the gear A is in meshed connection with the gears B on two sides. The utility model can effectively stir and preserve heat of clinker corns, and prevent the temperature of the corn stacking center from being too high.
Description
Technical Field
The utility model relates to the technical field of corn fermentation, in particular to a fermentation tank for corn fermentation.
Background
Corn is one of materials for making distilled liquor in the traditional wine making industry, the peeled corn grains are usually required to be cooked, a proper amount of distiller's yeast is added after the corn grains are cooled down, the mixture is stirred uniformly, and then the mixture is put into a fermentation tank for fermentation, but the speed of corn fermentation has a direct relation with the temperature in the fermentation tank, and in the fermentation process, the raw materials are required to be stirred at regular time, so that the acid generation caused by local high temperature is prevented.
The Chinese patent with the publication number of CN211497596U discloses a fermentation tank for corn fermentation, which enables a protection plate to be effectively fixed through a connecting rod, is convenient for rotating the protection plate, is convenient for opening a top cover to carry out operations such as feeding and the like through a connecting shaft, prevents external impurities from entering the device, and maintains the tightness of the device; through puddler and stirring piece increase with the area of contact of material, can carry out abundant stirring with the material.
However, the device still has the defects that: the device turns over material inefficiency, and the long stirring time is needed in the piled up high temperature maize of inlayer just can follow the inboard outside of direction, consequently needs the motor to last longer time of work, and the energy consumption is higher to the device lacks constant temperature and keeps the structure, and maize fermentation's time can't be unified.
Disclosure of utility model
The utility model aims at solving the problems in the background technology and provides a fermentation tank for corn fermentation.
The technical scheme of the utility model is as follows: a fermentation tank for corn fermentation comprises a supporting frame, a rotating shaft A, a motor and a rotating disc. The support frame is provided with a constant temperature barrel, an inner barrel attached to the inner wall of the constant temperature barrel is arranged in the constant temperature barrel, and a blanking pipe is arranged at the bottom of the inner barrel. The top of constant temperature bucket sets up and interior bucket sealing fit's apron, sets up the feeder hopper on the apron, the bottom of feeder hopper set up rather than the inside inlet pipe of intercommunication, the bottom of inlet pipe insert in the interior bucket and rather than inside intercommunication. The rotating shaft A is arranged in the inner barrel, the rotating shaft A is rotationally connected with the cover plate, the rotating shaft A is provided with propeller blades, two groups of connecting rods are symmetrically arranged on the rotating shaft A, one end of each connecting rod, far away from the rotating shaft A, is provided with a scraping plate, and the outer side of each scraping plate is in sliding connection with the inner wall of the inner barrel. The connecting rod is rotatably provided with a rotating shaft B, and a plurality of stirring paddles are uniformly arranged on the rotating shaft B at intervals. The motor is arranged on the cover plate, the motor is connected with the rotating shaft A in a driving way. The carousel sets up in the bottom of apron and rotates with the apron and be connected, pivot A and pivot B all rotate with the carousel and be connected. The rotating shaft A is provided with a gear A, the rotating shaft B is provided with a gear B, the gear A is positioned between the gears B on two sides and is in meshed connection with the gears B on two sides, and the gear A and the gear B are positioned above the turntable.
Preferably, a valve A is arranged in the blanking pipe, a filtering plug is arranged at the bottom thread of the blanking pipe, and a liquid outlet pipe communicated with the inside of the filtering plug is arranged at the bottom of the filtering plug. A valve B is arranged in the feed pipe.
Preferably, a constant temperature cavity is arranged in the shell of the constant temperature barrel, a temperature guiding medium is arranged in the constant temperature cavity, and an electric heating wire is arranged in the constant temperature cavity.
Preferably, a controller is also included. The inner barrel is internally provided with a temperature sensor which is in communication connection with a controller, and the controller is in control connection with the electric heating wire.
Preferably, the motor also comprises a timing switch, and the timing switch is connected with the motor in a control way.
Preferably, the cover plate is provided with a pressure release valve communicated with the inside of the inner barrel.
Preferably, the bottom of the support frame is provided with two groups of universal wheels, and the universal wheels are provided with self-locking assemblies.
Compared with the prior art, the utility model has the following beneficial technical effects:
By arranging the constant-temperature barrel, a heat-conducting medium (such as water) is stored in a constant-temperature cavity of the constant-temperature barrel, and when corn is fermented, the heat-conducting medium can be heated, and the water bath is utilized for heating and preserving heat, so that the fermentation temperature in the inner barrel is kept constant, and the fermentation of corn is facilitated; the filtering plug is arranged at the bottom of the blanking pipe, so that when the plug is not detached, liquid is output, and residues can be removed after the plug is detached; the rotating shaft A and the propeller blades are arranged, the rotating shaft A drives the propeller blades to rotate, and the propeller blades are utilized to stir corns at the bottom and the middle part of a clinker corn stocking area upwards and outwards in a side turning manner, so that acid generation caused by overhigh local temperature at the central part is prevented; through setting up the cooperation structure of gear A, gear B and carousel, motor when drive pivot A rotates, pivot B both follows pivot A synchronous rotation, and the rotation again, and then makes the stirring more even.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present utility model;
FIG. 2 is a view showing the internal structure of the thermal insulation barrel in FIG. 1;
fig. 3 is an internal structural view of the inner tub of fig. 2.
Reference numerals: 1. a support frame; 2. a constant temperature barrel; 201. a constant temperature chamber; 3. heating wires; 4. an inner barrel; 5. discharging pipes; 6. a valve A; 7. filtering plugs; 8. a cover plate; 9. a feed hopper; 10. a feed pipe; 11. a valve B; 12. a rotating shaft A; 13. propeller blades; 14. a connecting rod; 15. a scraper; 16. a rotating shaft B; 17. stirring paddles; 18. a motor; 19. a gear A; 20. a turntable; 21. a gear B; 22. and a pressure release valve.
Detailed Description
Example 1
As shown in fig. 1-3, the fermentation tank for corn fermentation provided by the utility model comprises a support frame 1, a rotating shaft a12, a motor 18 and a rotating disc 20. The support frame 1 is provided with a constant temperature barrel 2, an inner barrel 4 attached to the inner wall of the constant temperature barrel 2 is arranged in the constant temperature barrel 2, and a blanking pipe 5 is arranged at the bottom of the inner barrel 4. The top of constant temperature bucket 2 sets up and inner tub 4 sealing fit's apron 8, sets up feeder hopper 9 on the apron 8, and the bottom of feeder hopper 9 sets up rather than inside feed pipe 10 of intercommunication, and in the inner tub 4 was inserted to the bottom of feeder pipe 10 and rather than inside intercommunication. The rotating shaft A12 is arranged in the inner barrel 4, the rotating shaft A12 is rotationally connected with the cover plate 8, the rotating shaft A12 is provided with propeller blades 13, the rotating shaft A12 is symmetrically provided with two groups of connecting rods 14, one end of each connecting rod 14, far away from the rotating shaft A12, is provided with a scraping plate 15, and the outer side of each scraping plate 15 is in sliding connection with the inner wall of the inner barrel 4. The connecting rod 14 is rotatably provided with a rotating shaft B16, and a plurality of stirring paddles 17 are uniformly arranged on the rotating shaft B16 at intervals. The motor 18 is arranged on the cover plate 8, and the motor 18 is in driving connection with the rotating shaft A12. The rotary table 20 is arranged at the bottom of the cover plate 8 and is rotationally connected with the cover plate 8, and the rotary shaft A12 and the rotary shaft B16 are rotationally connected with the rotary table 20. The rotating shaft A12 is provided with a gear A19, the rotating shaft B16 is provided with a gear B21, the gear A19 is positioned between the gears B21 on two sides and is in meshed connection with the gears B21 on two sides, and the gear A19 and the gear B21 are positioned above the turntable 20.
In this embodiment, the support 1 is moved first, after the device is moved to a proper position, the position of the support is locked, clinker corn is added into the inner barrel 4 along the feed hopper 9, then a proper amount of yeast powder is added, the feed hopper 9 is closed, the motor 18 is started, the motor 18 rotates to drive the rotating shaft A12 and the gear A19 to rotate, at this time, the rotating shaft B16 rotates while revolving around the rotating shaft A12 due to the meshing relationship of the gear A19 and the gear B21, the propeller blade 13 stirs the raw materials, the stirring paddle 17 stirs the raw materials flatly, the mixing of the raw materials is accelerated, then the temperature in the incubator 2 is regulated, the starting interval time of the motor 18 is set, the motor 18 is started automatically in each set time period, and the raw materials are stirred, so that the local overhigh temperature of the corn materials at the central part and the bottom in the fermentation process of the raw materials is prevented from generating acid. After the material fermentation is finished, the obtained stock solution can be discharged from the blanking pipe 5, when the stock solution is discharged, the material grains in the inner barrel 4 are cleaned, the motor 18 is started, the motor 18 drives the scraping plate 15 to rotate around the inner wall of the inner barrel and clean the inner wall, residues adhered on the inner wall are scraped downwards, the material grains can be discharged from the blanking pipe 5, and the time for cleaning the inner barrel 4 by workers is saved.
Example two
As shown in fig. 1-3, in the fermentation tank for corn fermentation according to the present utility model, compared with the first embodiment, the valve A6 is disposed in the blanking pipe 5, the filtering plug 7 is disposed on the bottom of the blanking pipe 5 by screw threads, and the liquid outlet pipe is disposed at the bottom of the filtering plug 7 and is communicated with the interior of the filtering plug. A valve B11 is arranged in the feeding pipe 10.
In this embodiment, the valve A6 and the valve B11 play a role in maintaining the sealing performance in the inner barrel 4, and when the corn fermentation is completed, fermented raw liquor is produced, at this time, the valve A6 is opened, the raw liquor is discharged from the liquid outlet pipe at the bottom of the filter plug 7, the material dreg is blocked, and when the raw liquor is discharged, the filter plug is screwed down, so that the material dreg in the inner barrel can be discharged.
Example III
As shown in fig. 1-3, in the fermentation tank for corn fermentation according to the present utility model, compared with the first embodiment, the pressure release valve 22 is disposed on the cover 8 and is communicated with the interior of the inner tub 4.
In this embodiment, since a large amount of carbon dioxide gas is generated during the fermentation process of corn, the gas accumulation can raise the air pressure in the inner barrel 4, and at this time, the gas lifts the valve cover of the pressure release valve 22, so as to automatically remove a proper amount of carbon dioxide.
The embodiments of the present utility model have been described in detail with reference to the drawings, but the present utility model is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model.
Claims (7)
1. The fermentation tank for corn fermentation is characterized by comprising a support frame (1), a rotating shaft A (12), a motor (18) and a rotary table (20);
A constant temperature barrel (2) is arranged on the support frame (1), an inner barrel (4) attached to the inner wall of the constant temperature barrel (2) is arranged in the constant temperature barrel (2), and a blanking pipe (5) is arranged at the bottom of the inner barrel (4); the top of the constant temperature barrel (2) is provided with a cover plate (8) which is in sealing fit with the inner barrel (4), the cover plate (8) is provided with a feed hopper (9), the bottom of the feed hopper (9) is provided with a feed pipe (10) communicated with the inside of the feed hopper, and the bottom of the feed pipe (10) is inserted into the inner barrel (4) and communicated with the inside of the inner barrel;
The rotating shaft A (12) is arranged in the inner barrel (4), the rotating shaft A (12) is rotationally connected with the cover plate (8), the rotating shaft A (12) is provided with the propeller blades (13), the rotating shaft A (12) is symmetrically provided with two groups of connecting rods (14), one end of each connecting rod (14) far away from the rotating shaft A (12) is provided with a scraping plate (15), and the outer side of each scraping plate (15) is in sliding connection with the inner wall of the inner barrel (4); a rotating shaft B (16) is rotatably arranged on the connecting rod (14), and a plurality of stirring paddles (17) are uniformly arranged on the rotating shaft B (16) at intervals;
The motor (18) is arranged on the cover plate (8), and the motor (18) is in driving connection with the rotating shaft A (12); the rotary table (20) is arranged at the bottom of the cover plate (8) and is rotationally connected with the cover plate (8), and the rotary shaft A (12) and the rotary shaft B (16) are both rotationally connected with the rotary table (20); a gear A (19) is arranged on the rotating shaft A (12), a gear B (21) is arranged on the rotating shaft B (16), the gear A (19) is positioned between the gears B (21) on two sides and is meshed with the gears B (21) on two sides, and the gear A (19) and the gear B (21) are positioned above the turntable (20).
2. The fermenter for corn fermentation according to claim 1, wherein a valve A (6) is arranged in the blanking pipe (5), a filter plug (7) is arranged at the bottom of the blanking pipe (5) in a threaded manner, and a liquid outlet pipe communicated with the inside of the filter plug (7) is arranged at the bottom of the filter plug; a valve B (11) is arranged in the feed pipe (10).
3. The fermenter for corn fermentation according to claim 1, wherein a constant temperature chamber (201) is provided in a housing of the constant temperature barrel (2), a temperature medium is provided in the constant temperature chamber (201), and an electric heating wire (3) is provided in the constant temperature chamber (201).
4. A fermenter for corn fermentation according to claim 3, further comprising a controller; the inner barrel (4) is internally provided with a temperature sensor which is in communication connection with a controller, and the controller is in control connection with the electric heating wire.
5. Fermenter for corn fermentation according to claim 1, further comprising a time switch, which controls the connection motor (18).
6. Fermenter for corn fermentation according to claim 1, wherein the cover plate (8) is provided with a pressure relief valve (22) communicating with the interior of the inner tub (4).
7. The fermenter for corn fermentation according to claim 1, wherein two sets of universal wheels are provided at the bottom of the support frame (1), and a self-locking assembly is provided on the universal wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420525225.8U CN222043122U (en) | 2024-03-19 | 2024-03-19 | A fermentation tank for corn fermentation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420525225.8U CN222043122U (en) | 2024-03-19 | 2024-03-19 | A fermentation tank for corn fermentation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN222043122U true CN222043122U (en) | 2024-11-22 |
Family
ID=93507658
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420525225.8U Active CN222043122U (en) | 2024-03-19 | 2024-03-19 | A fermentation tank for corn fermentation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN222043122U (en) |
-
2024
- 2024-03-19 CN CN202420525225.8U patent/CN222043122U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN209906742U (en) | A high-efficient fermenting installation for sweet potato distilled liquor technology | |
| CN208279610U (en) | A kind of installation for fermenting convenient for feeding | |
| CN222043122U (en) | A fermentation tank for corn fermentation | |
| CN216473149U (en) | A new type of rice wine fermentation tank | |
| CN208292968U (en) | Horizontal full-automatic solid-state fermentation vinegar brewing equipment | |
| CN223280818U (en) | High-efficient medicinal production fermentation cylinder | |
| CN214060480U (en) | Fermented feed processing seals up and deposits device with mixed function | |
| CN111014235A (en) | Fermentation treatment method for waste generated in rice flour processing | |
| CN218146566U (en) | Mulberry wine pulp mixing fermentation device | |
| CN218740247U (en) | Centrifugal spray drier | |
| CN217016633U (en) | DMC reation kettle | |
| CN218491757U (en) | Feed production fermenting installation | |
| CN218107592U (en) | High-efficient compounding device of biomass feedstock | |
| CN216808651U (en) | Fermenting installation is used in bio-fertilizer production | |
| CN212464782U (en) | Rice grain cooking device for rice wine production | |
| CN218860697U (en) | Aquatic feed processing pre-fermentation mechanism | |
| CN116716148A (en) | Grape wine fermentation stirring device and method | |
| CN210765303U (en) | Fermentation system with anaerobic fermentation and aerobic fermentation functions | |
| CN222043103U (en) | A rapid dewaxing device for corn oil | |
| CN220846018U (en) | Low-temperature fermentation tank for yellow rice wine | |
| CN220183215U (en) | Microorganism high-density fermentation device | |
| CN216136705U (en) | Enrichment facility is used in food additive production | |
| CN117946829B (en) | Yeast processing device and method | |
| CN221544642U (en) | Casein digestion device | |
| CN216337576U (en) | Device for fermenting inulin raffinate by using compound flora |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |